Steam superheater capable of reducing water hammer

The water hammer problem is solved by introducing circulation pipes into the steam superheater to slowly increase the pressure, ensuring the improvement of steam drying and the quality of the stem product.

CN222543816UActive Publication Date: 2025-02-28CHINA TOBACCO JIANGXI IND CO LTD
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Patent Information

Application Number
CN202420344243.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-02-28
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

In steam superheaters, due to the rapid increase of hot pressing, water hammers are easily caused, causing wet clumps of the stems and affecting the quality of the stem products.

Method used

A steam superheater including a circulation mechanism is designed to continuously relieve the pressure of the air pressure inside the outer cylinder through the circulation pipe, causing the pressure inside the outer cylinder to slowly increase the pressure, thereby reducing the possibility of water hammer generation.

Benefits of technology

Through the slow boost design, the occurrence of water hammer is significantly reduced, the steam drying is ensured, and the quality of the stem products is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of superheaters, in particular to a steam superheater capable of reducing water hammer generation. The utility model provides a steam superheater capable of slowly boosting pressure and reducing water hammer generation. A steam superheater capable of reducing water hammer generation comprises an outer cylinder, an air inlet pipe, an air outlet pipe, heating pipes, first mounting frames and a circulating mechanism, the air inlet pipe is connected to the front side of the left portion of the outer cylinder, the air outlet pipe is connected to the rear side of the right portion of the outer cylinder, the first mounting frames are connected to the inner wall of the outer cylinder, and the heating pipes are connected between the first mounting frames. The circulating mechanism comprises mounting pieces and a circulating pipeline, the mounting pieces are connected to the left side and the right side of the outer cylinder, and the circulating pipeline is connected between the mounting pieces. The air pressure in the outer cylinder is continuously relieved through the circulating pipeline, so that the pressure in the outer cylinder is slowly increased, the possibility of water hammer generation is reduced, and the steam is ensured to be dry.
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Description

Technical Field

[0001] The utility model relates to the technical field of superheaters, in particular to a steam superheater capable of reducing the occurrence of water hammer. Background Art

[0002] The cut stem feeder is a key production equipment in the tobacco industry's silk production line. Its function is to feed flue-cured tobacco, tobacco stems, and cut stems to improve the taste of the materials and meet various requirements such as flavor enhancement, moisture retention, and mildew prevention. During the production process of the cut stem feeder, the steam needs to be heated and dried, and a steam superheater needs to be used to dry the steam. However, when the steam is dried in a superheater, the heat pressure in the superheater increases rapidly, which can easily lead to water hammer, causing the cut stems to become wet and clumping, affecting the quality of the cut stem products.

[0003] Therefore, in view of the above problems, a steam superheater capable of slowly increasing pressure and reducing the occurrence of water hammer is now developed. Utility Model Content

[0004] In order to overcome the disadvantage that when a superheater is used to dry steam, the heat pressure in the superheater rises rapidly, which easily causes water hammer, resulting in wet clumping of shredded stems and affecting the quality of the shredded stems, the utility model provides a steam superheater which can slowly increase the pressure and reduce the occurrence of water hammer.

[0005] The technical implementation scheme of the utility model is: a steam superheater capable of reducing the occurrence of water hammer, comprising an outer tube, an air inlet pipe, an air outlet pipe, a heating pipe and a first mounting bracket, wherein the front side of the left portion of the outer tube is connected to the air inlet pipe, the rear side of the right portion of the outer tube is connected to the air outlet pipe, a plurality of first mounting brackets are connected to the inner wall of the outer tube, a plurality of heating pipes are connected between the first mounting brackets, and a circulation mechanism is also included, the circulation mechanism comprising a mounting member and a circulation pipeline, the left and right sides of the outer tube are connected to the mounting members, and the circulation pipeline is connected between the mounting members.

[0006] Optionally, a protection mechanism is also included, which includes a second mounting frame, a placement frame and an upper cover, the upper part of the middle part of the outer tube is connected to the second mounting frame, the upper part of the second mounting frame is connected to the placement frame, and the upper part of the placement frame is slidably connected to the upper cover.

[0007] Optionally, a portion of the air inlet pipe and the air outlet pipe that is not adjacent to each other is connected with an arc surface to facilitate threaded connection with an external pipe.

[0008] Optionally, a plurality of heat dissipation slots are provided on the front edge of the placement frame.

[0009] Optionally, a plurality of ribs are connected between the second mounting frame and the lower sides of the front and rear portions of the placement frame.

[0010] Optionally, a handle is connected to the upper side of the rear portion of the upper cover.

[0011] The utility model has the following advantages: 1. The utility model continuously relieves the air pressure in the outer cylinder through the circulation pipeline, so that the pressure in the outer cylinder is slowly increased, thereby reducing the possibility of water hammer and ensuring steam drying.

[0012] 2. The utility model protects the circulation pipeline by means of the upper cover and the placement frame, thereby making the circulation pipeline safer in daily use and extending the service life of the circulation pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the utility model.

[0015] Figure 3 It is a partial three-dimensional structural schematic diagram of the utility model.

[0016] Figure 4 It is a three-dimensional structural schematic diagram of the circulation mechanism of the utility model.

[0017] Figure 5 It is a three-dimensional structural schematic diagram of the protective mechanism of the utility model.

[0018] The meanings of the reference numerals in the figure are: 1: outer cylinder, 2: air inlet pipe, 3: air outlet pipe, 4: heating pipe, 41: first mounting frame, 5: circulation mechanism, 51: mounting part, 52: circulation pipeline, 6: protection mechanism, 61: second mounting frame, 62: placement frame, 63: upper cover. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail with reference to the accompanying drawings. It is hereby stated that the directional words such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the utility model are only based on the accompanying drawings of the utility model, and are not specific limitations of the utility model.

[0020] A steam superheater that reduces the occurrence of water hammer, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it includes an outer tube 1, an air inlet pipe 2, an air outlet pipe 3, a heating pipe 4 and a first mounting bracket 41. The front side of the left portion of the outer tube 1 is connected to the air inlet pipe 2 for inputting steam, and the rear side of the right portion of the outer tube 1 is connected to the air outlet pipe 3 for outputting hot water vapor. The air inlet pipe 2 and the air outlet pipe 3 that are not adjacent to each other are connected with an arc surface to facilitate threaded connection with an external pipeline. A plurality of first mounting brackets 41 are connected to the inner wall of the outer tube 1, and a plurality of heating pipes 4 for heating and drying steam are connected between the first mounting brackets 41. A circulation mechanism 5 is also included. The circulation mechanism 5 includes a mounting member 51 and a circulation pipeline 52. The left and right sides of the outer tube 1 are connected to the mounting members 51, and a circulation pipeline 52 for circulating pressure relief is connected between the mounting members 51.

[0021] This device can be used when drying and heating the steam in the pipe of the shredded stem feeder. It should be noted that, first, the boiler steam pipe is connected to the air inlet pipe 2, and then the boiler is used to inject steam into the heating pipe 4 through the air inlet pipe 2, so that the heating pipe 4 heats the steam. At the same time, the air pressure in the outer cylinder 1 is continuously increased due to the heat. At this time, the circulation pipe 52 continuously circulates and relieves the pressure in the outer cylinder 1, thereby reducing the possibility of water hammer on the inner wall of the outer cylinder 1. Then the heated steam can be discharged through the outlet pipe 3. In summary, the air pressure in the outer cylinder 1 is continuously relieved through the circulation pipe 52, so that the pressure in the outer cylinder 1 is slowly increased, thereby reducing the possibility of water hammer and ensuring steam drying.

[0022] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, it also includes a protection mechanism 6, which includes a second mounting frame 61, a placement frame 62 and an upper cover 63. The upper part of the middle part of the outer tube 1 is connected to the second mounting frame 61, and the upper part of the second mounting frame 61 is connected to the placement frame 62 for placing the circulation pipe 52. The front edge of the placement frame 62 is provided with a plurality of heat dissipation grooves, and a plurality of ribs are connected between the second mounting frame 61 and the lower sides of the front and rear parts of the placement frame 62. The upper part of the placement frame 62 is slidably connected to the upper part of the placement frame 62 for covering the placement frame 62, and a handle is connected to the upper rear side of the upper cover 63.

[0023] It should be noted that during daily maintenance of the circulation pipe 52, the upper cover 63 is slid backward so that the upper cover 63 no longer covers the placement frame 62, and the circulation pipe 52 in the placement frame 62 is then inspected. After the inspection is completed, the upper cover 63 is slid forward and reset. In summary, the circulation pipe 52 is protected by the upper cover 63 and the placement frame 62, making the circulation pipe 52 safer in daily use and extending the life of the circulation pipe 52.

[0024] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A steam superheater capable of reducing the occurrence of water hammer, comprising an outer tube (1), an air inlet pipe (2), an air outlet pipe (3), a heating pipe (4) and a first mounting frame (41), wherein the front left side of the outer tube (1) is connected to the air inlet pipe (2), the rear right side of the outer tube (1) is connected to the air outlet pipe (3), a plurality of first mounting frames (41) are connected to the inner wall of the outer tube (1), and a plurality of heating pipes (4) are connected between the first mounting frames (41), wherein: It also includes a circulation mechanism (5), which includes a mounting member (51) and a circulation pipeline (52). The mounting members (51) are connected to both left and right sides of the outer cylinder (1), and the circulation pipeline (52) is connected between the mounting members (51).

2. A steam superheater capable of reducing water hammer according to claim 1, characterized in that: The outer tube (1) further comprises a protection mechanism (6), the protection mechanism (6) comprising a second mounting frame (61), a placement frame (62) and an upper cover (63), the upper portion of the middle portion of the outer tube (1) being connected to the second mounting frame (61), the upper portion of the second mounting frame (61) being connected to the placement frame (62), and the upper portion of the placement frame (62) being slidably connected to the upper cover (63).

3. A steam superheater capable of reducing water hammer according to claim 1, characterized in that: The non-adjacent parts of the air inlet pipe (2) and the air outlet pipe (3) are both connected with an arc surface, so as to facilitate threaded connection with an external pipe.

4. A steam superheater capable of reducing water hammer according to claim 2, characterized in that: The front edge of the placement frame (62) is provided with a plurality of heat dissipation slots.

5. A steam superheater capable of reducing water hammer according to claim 2, characterized in that: A plurality of ribs are connected between the lower sides of the front and rear parts of the second mounting frame (61) and the placement frame (62).

6. A steam superheater capable of reducing water hammer according to claim 2, characterized in that: A handle is connected to the upper side of the rear portion of the upper cover (63).