Adhesive film production line capable of automatically cutting and taking materials
By introducing automatic cutting and recycling components into the adhesive film production line, the problem of manually cutting and collecting waste edges in the prior art is solved, and continuous cutting of the adhesive film and automatic recycling of waste edges are realized, and production efficiency and utilization of waste edges are improved.
Patent Information
- Application Number
- CN202420955797.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Existing adhesive film cutting equipment requires manual unloading after cutting, which is inefficient and difficult to achieve continuous cutting. The waste edges left after cutting require manual collection, which increases the workload and is not conducive to the recycling of waste edges.
A film production line for automatic cutting and material extraction is designed. The cut film is transported from the processing table using a cutting assembly. By recycling the components, the waste edges are collected, and manual operations are reduced to achieve continuous cutting and automatic recycling of waste edges.
It improves the cutting efficiency, reduces manual operation, realizes continuous cutting of the adhesive film and automatic recycling of waste edges, improves work efficiency and promotes the recycling of waste edges.
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Figure CN222552476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of adhesive film production, in particular to an adhesive film production line for automatic cutting and material taking. Background Art
[0002] Hot melt adhesive film is a film product with or without release paper, which can be divided into EVA film, PA film, PES film, PO film and TPU film. It is easy to process and has good adhesion. It can be punched into precise shapes and sizes and is widely used in industrial production. Due to different application fields, the requirements for the shape and size of the film are different. Therefore, it is necessary to cut the film of the required shape on the film. The current cutting equipment usually uses laser to directly cut the film, which can reduce the roughness of the cut section and improve the quality of the product. However, most of these cutting devices lay the film on the cutting table for cutting, and then remove the film cut as needed after cutting. This material collection method is more troublesome, and the cutting efficiency is also low, and continuous cutting cannot be performed. At the same time, the cutting is generally done at the center of the film raw material, so some film waste edges will be left after cutting. These waste edges need to be manually removed for collection, which adds additional work procedures, affects the processing efficiency, and is not conducive to the recycling of waste edges. Utility Model Content
[0003] The utility model aims to solve the shortcomings existing in the background technology and provides an automatic cutting and material-taking film production line. The cut film can be transported from the processing table through the unloading component, so that workers do not need to unload the material, which improves the unloading efficiency. The unloaded film is restricted to prevent the film from scattering everywhere after unloading, so that the film is stacked together when it falls, which is conducive to collecting the cut film. Secondly, the waste edges left after cutting can be rolled up through the recycling component, which reduces the work of collecting waste edges and improves work efficiency. When rolling up, the raw film roll is driven to rotate, so that the film is transported to the bottom of the laser cutting machine for cutting, so as to perform continuous cutting processing and improve work efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a film production line with automatic cutting and material collection, a processing table, the upper surface of which is provided with a groove, an electric slide rail is fixedly installed on the surface of the processing table, and a laser cutting machine is fixedly installed on the electric slide rail; a material unloading component, which is arranged inside the groove and is used to remove the cut film; and a recycling component, which is arranged on the top of the processing table and is used to recycle the waste edges of the cut film.
[0005] Furthermore, the unloading assembly includes: two rollers rotatably connected between the inner walls of the groove, a conveyor belt is provided between the two rollers; a support platform fixedly connected between the inner walls of the groove, the support platform is located between the two rollers; a mounting frame fixedly connected to the processing table on the side close to the groove, a threaded rod a is threadedly connected to the mounting frame, a baffle is provided inside the mounting frame, and one end of the threaded rod a is rotatably connected to the baffle.
[0006] Furthermore, the recycling component includes: two gantries fixedly installed on the top of the processing table, pressure rollers are respectively provided between the inner walls of the two gantries, a guide roller is fixedly installed on the side of the gantry away from the laser cutting machine, and two support frames fixedly installed on the side of the processing table away from the laser cutting machine, and a winding roller is rotatably connected between the two support frames.
[0007] Furthermore, a mounting groove is provided on the upper surface of the processing table at a position corresponding to one of the rollers, a driving motor a is fixedly installed inside the mounting groove, and one end of the driving shaft of the driving motor a is connected to the rotating shaft of the roller.
[0008] Furthermore, one side of one of the support frames is fixedly connected to a mounting platform, a driving motor b is fixedly installed on the mounting platform, and a driving shaft of the driving motor b is detachably connected to one end of the winding roller.
[0009] Furthermore, a sleeve is fixedly connected to the top of the two pressing rollers, a sliding rod is slidably connected inside the sleeve, a spring is fixedly connected between the bottom end of the sliding rod and the sleeve, and the top end of the sliding rod is connected to the gantry.
[0010] Furthermore, a loading rack is fixedly installed on the top of the processing table, a limiting roller is arranged on one side of the loading rack, and a deviation correction roller group is fixedly installed on one side of the limiting roller.
[0011] The utility model provides a film production line with automatic cutting and material taking, which has the following beneficial effects:
[0012] The utility model has the advantages that the cut film can be transported from the processing table through the unloading component, so that workers do not need to unload the film, which improves the unloading efficiency, and limits the unloaded film to prevent the film from scattering after unloading, so that the film is stacked together when it falls, which is conducive to collecting the cut film;
[0013] Secondly, the recycling component can roll up the waste edges left after cutting, reducing the work of collecting waste edges and improving work efficiency. When rolling up, the raw film roll is driven to rotate, so that the film is transported to the bottom of the laser cutting machine for cutting, so as to carry out continuous cutting processing and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a sectional view of the overall structure of the utility model.
[0016] Figure 3 It is a schematic diagram of the winding roller structure of the utility model.
[0017] Figure 4 This is a schematic diagram of the baffle structure of the utility model.
[0018] Figure 5 For the utility model Figure 2 Enlarged view of point A in the middle.
[0019] Figure 1-5 In: 1. Processing table; 11. Mounting slot; 12. Electric slide rail; 13. Laser cutting machine; 2. Roller; 21. Conveyor belt; 22. Support table; 23. Mounting frame; 24. Threaded rod a; 25. Baffle; 26. Mounting slot; 27. Drive motor a; 3. Gantry; 31. Pressing roller; 32. Guide roller; 33. Support frame; 34. Winding roller; 35. Mounting table; 36. Drive motor b; 37. Sleeve; 38. Sliding rod; 39. Spring; 4. Loading rack; 41. Limiting roller; 42. Correction roller group. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0021] The embodiment of the present application provides an automatic film cutting and material taking production line. The automatic film cutting and material taking production line can realize the conveying of the cut film from the processing table through the unloading component, thereby eliminating the need for workers to unload the film, improving the unloading efficiency, and limiting the unloaded film to prevent the film from scattering after unloading, so that the film can be stacked together when it falls, which is conducive to collecting the cut film.
[0022] The following is a detailed description of the automatic cutting and material taking film production line. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments.
[0023] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods.
[0024] Example 1
[0025] See also Figure 1-5 In the embodiment, a film production line with automatic cutting and material collection is provided, comprising: a processing table 1, a groove 11 is provided on the upper surface of the processing table 1, an electric slide rail 12 is fixedly installed on the surface of the processing table 1, a laser cutting machine 13 is fixedly installed on the electric slide rail 12, a material unloading component, the material unloading component is arranged inside the groove 11, and is used to remove the cut film, and a recycling component is arranged on the top of the processing table 1, and is used to recycle the waste edge of the cut film.
[0026] Install the raw material film when cutting.
[0027] Example 2
[0028] On the basis of Example 1, the unloading component includes: two rollers 2 rotatably connected between the inner walls of the groove 11, a conveyor belt 21 is sleeved between the two rollers 2, a support platform 22 fixedly connected between the inner walls of the groove 11, the support platform 22 is located between the two rollers 2, and a mounting frame 23 fixedly connected to the side of the processing table 1 close to the groove 11, a threaded rod a24 is threadedly connected to the mounting frame 23, a baffle 25 is provided inside the mounting frame 23, one end of the threaded rod a24 is rotatably connected to the baffle 25, and an installation groove 26 is opened at a position on the upper surface of the processing table 1 corresponding to one of the rollers 2, a drive motor a27 is fixedly installed inside the installation groove 26, and one end of the drive shaft of the drive motor a27 is connected to the rotating shaft of the roller 2.
[0029] The cut film falls on the conveyor belt 21. When the film is being transported, the driving motor a27 is started at the same time, driving the connected roller 2 to rotate and cooperate with the other roller 2 to drive the conveyor belt 21 to move. The support table 22 can provide support. When the conveyor belt 21 moves, it drives the cut film on the upper surface to move. When the film is stopped, the driving motor a27 is also turned off synchronously, so that the cut film is continuously transported down. After the material is unloaded, the transported film falls onto the mounting frame 23 and touches one side of the baffle 25, restricting the cut film so that it falls in the same posture. A collection frame-type film can be placed under the mounting frame 23 and stacked together for collection. The position of the baffle 25 is adjusted according to the size and falling state of the cut film, and the threaded rod a24 is rotated to screw and move with the mounting frame 23. Since the baffle 25 is equal to the inner wall size of the mounting frame 23, the baffle 25 can only move in the horizontal direction, so as to adjust the position of the baffle 25 and improve the neatness of the stacking.
[0030] Example 3
[0031] On the basis of Example 1, the recycling component includes: two gantries 3 fixedly installed on the top of the processing table 1, pressure rollers 31 are respectively provided between the inner walls of the two gantries 3, a guide roller 32 is fixedly installed on the side of the gantry 3 away from the laser cutting machine 13, two support frames 33 fixedly installed on the side of the processing table 1 away from the laser cutting machine 13, a winding roller 34 is rotatably connected between the two support frames 33, one side of one of the support frames 33 is fixedly connected to a mounting table 35, a drive motor b36 is fixedly installed on the mounting table 35, and the drive shaft of the drive motor b36 is detachably connected to one end of the winding roller 34, a sleeve 37 is fixedly connected to the top of the two pressure rollers 31, a sliding rod 38 is slidably connected inside the sleeve 37, a spring 39 is fixedly connected between the bottom end of the sliding rod 38 and the sleeve 37, and the top of the sliding rod 38 is connected to the gantry 3.
[0032] After cutting, some waste edges will be generated in the film. Since one side of the raw film is connected to the paper tube sleeved outside the winding roller 34, the winding roller 34 is driven to rotate by the driving motor b36, thereby driving the raw film to move. After the raw film moves to a size sufficient for cutting, the driving motor b36 stops working. After the cutting is completed, waste edges will be left. At this time, the driving motor b36 starts again to drive the winding roller 34 to wind up the waste edges and drive the raw film to move. After moving to a length sufficient for processing, the driving motor b36 stops working again to wind up the waste edges. The two pressing rollers 31 can make the raw film parallel to the processing table 1 for cutting. Under the action of the spring 39, the pressing roller 31 presses the raw film downward and can press raw films of different thicknesses. The guide roller 32 can prevent the waste edge film from scratching the gantry 3, thereby collecting the waste edges for easy recycling.
[0033] Among them, a loading rack 4 is fixedly installed on the top of the processing table 1, and a limiting roller 41 is arranged on one side of the loading rack 4. A correction roller group 42 is fixedly installed on one side of the limiting roller 41. When in use, the raw film roll is installed on the loading rack 4, and one end is pulled out and passed through the limiting roller 41 and the correction roller group 42 respectively, and then passed under the two pressing rollers 31 respectively, and finally bypassed the guide roller 32 and connected with the paper tube of the winding roller 34. The limiting roller 41 can keep the raw film at a height for transportation, and prevent the raw film roll from being loosened during idling transportation, affecting subsequent processing, and minimizing the deviation of the film transportation. The problem of deviation is solved by the correction roller group 42, which can prevent the film from deviating during transportation, and the raw film roll is moved by the winding roller 34. When it moves to the cutting area, the winding roller 34 stops rotating, and then the laser cutting machine 13 starts to cut the required shape in the middle area of the raw film roll. After the cutting is completed, the winding roller 34 rotates again, driving the cut film and the waste edge to move to one side. When it moves to the right side of the pressing roller 31, the waste edge is rolled up under the action of the round roller of the pressing roller 31, and the cut film is separated and falls on the conveyor belt 21, and the cut film is driven by the conveyor belt 21 to move off the processing table 1.
[0034] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0035] The above is a detailed introduction to an automatic cutting and material taking production line for adhesive films provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A film production line with automatic cutting and material taking, characterized in that: include: A processing table (1), wherein a groove (11) is provided on the upper surface of the processing table (1), an electric slide rail (12) is fixedly mounted on the surface of the processing table (1), and a laser cutting machine (13) is fixedly mounted on the electric slide rail (12); A blanking assembly, which is arranged inside the groove (11) and is used to remove the cut film; and A recycling component is arranged on the top of the processing table (1) and is used to recycle the waste edges of the cut plastic film.
2. The automatic cutting and taking film production line according to claim 1 is characterized in that: The blanking assembly comprises: Two rollers (2) are rotatably connected between the inner walls of the groove (11), and a conveyor belt (21) is sleeved between the two rollers (2); A support platform (22) fixedly connected between the inner walls of the groove (11), wherein the support platform (22) is located between the two rollers (2); A mounting frame (23) is fixedly connected to a side of the processing table (1) close to the groove (11), a threaded rod a (24) is threadedly connected to the mounting frame (23), a baffle (25) is provided inside the mounting frame (23), and one end of the threaded rod a (24) is rotatably connected to the baffle (25).
3. The automatic cutting and taking film production line according to claim 1 is characterized in that: The recycling assembly comprises: Two gantries (3) are fixedly mounted on the top of the processing table (1), and a pressing roller (31) is respectively arranged between the inner walls of the two gantries (3), and a guide roller (32) is fixedly mounted on one side of the gantries (3) away from the laser cutting machine (13); Two support frames (33) are fixedly mounted on a side of the processing table (1) away from the laser cutting machine (13), and a winding roller (34) is rotatably connected between the two support frames (33).
4. The automatic cutting and taking film production line according to claim 2 is characterized in that: A mounting groove (26) is provided on the upper surface of the processing table (1) at a position corresponding to one of the rollers (2), and a driving motor a (27) is fixedly installed inside the mounting groove (26), and one end of the driving shaft of the driving motor a (27) is connected to the rotating shaft of the roller (2).
5. The automatic cutting and taking film production line according to claim 3 is characterized in that: One side of one of the support frames (33) is fixedly connected to a mounting platform (35), a driving motor b (36) is fixedly mounted on the mounting platform (35), and a driving shaft of the driving motor b (36) is detachably connected to one end of the winding roller (34).
6. The automatic cutting and taking film production line according to claim 3 is characterized in that: The tops of the two pressing rollers (31) are fixedly connected with sleeves (37), the interior of the sleeves (37) is slidably connected with a sliding rod (38), a spring (39) is fixedly connected between the bottom end of the sliding rod (38) and the sleeve (37), and the top end of the sliding rod (38) is connected to the gantry (3).
7. The automatic cutting and feeding film production line according to claim 1 is characterized in that: A loading rack (4) is fixedly mounted on the top of the processing table (1), a limiting roller (41) is arranged on one side of the loading rack (4), and a deviation correction roller group (42) is fixedly mounted on one side of the limiting roller (41).