Environment-friendly short-process dye vat for cotton fabrics

Abstract

The utility model belongs to the technical field of short-process dyeing equipment, and particularly relates to a cotton fabric environment-friendly dye short-process dyeing jar. Comprising a dyeing pool, a feeding frame is arranged on the top of the feeding side of the dyeing pool, a cloth pressing roller is arranged in the dyeing pool, a cloth guiding frame is arranged on the top of the discharging side of the dyeing pool, and a traction frame is arranged on the front portion of the discharging side of the dyeing pool; the cloth guide frame comprises cloth guide bases on the left side and the right side, an upper cloth guide roller and a lower cloth guide roller are arranged between the cloth guide bases on the left side and the right side, the two ends of the upper cloth guide roller are rotationally connected to the fixed positions of the cloth guide bases, and the two ends of the lower cloth guide roller are rotationally connected to the fixed positions of the cloth guide bases. The traction frame comprises traction bases, a front traction roller and a rear traction roller are arranged between the traction bases on the left side and the right side, the front traction roller abuts against the rear traction roller, the two ends of the front traction roller are rotationally connected to the fixed positions of the traction bases, the two ends of the rear traction roller are rotationally connected to the fixed positions of the traction bases, and a driving motor is arranged on one side of the rear traction roller. And the driving motor drives the rear traction roller.

Description

Technical Field

[0001] The utility model belongs to the technical field of short-process dyeing equipment, and in particular relates to a short-process dyeing vat for cotton fabrics with environmentally friendly dyes. Background Art

[0002] The short-process dyeing of cotton fabrics with environmentally friendly dyes is a dyeing process that has been widely promoted in the printing and dyeing industry in recent years. Short-process dyeing mainly involves the control of the moisture content of the fabric and the interaction between the dye and the fiber. In this process, the fabric is first dipped in the dye, and at this time there is no chemical bond between the dye and the fiber, but it is only mechanically attached to the fiber. Then, the fabric goes through a drying process to diffuse and fix the dye particles inside the fiber. The short-process dyeing process has the advantages of short dyeing time, low energy consumption, and simple wastewater treatment.

[0003] However, when using environmentally friendly dyes to dye cotton fabrics in a short process, the coloring performance of environmentally friendly dyes is worse than that of conventional dyes, and the process temperature of short process dyeing is high, resulting in a greater shrinkage rate of cotton fabrics than that of traditional processes. In order to solve the above problems, the utility model hopes to provide a cotton fabric environmentally friendly dye short process dyeing cylinder. Utility Model Content

[0004] The utility model aims to provide a cotton fabric environmentally friendly dye short-process dyeing vat to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A cotton fabric environmentally friendly dye short-process dyeing cylinder, comprising a dyeing tank, a feeding rack is provided on the top of the feeding side of the dyeing tank, a cloth pressing roller is provided inside the dyeing tank, a cloth guide rack is provided on the top of the discharging side of the dyeing tank, and a traction rack is provided at the front of the discharging side of the dyeing tank;

[0007] The feed rack includes feed bases on the left and right sides, an upper feed roller and a lower feed roller are arranged between the feed bases on the left and right sides, two ends of the upper feed roller are rotatably connected to the fixed position of the feed base, the feed bases on the left and right sides are provided with long holes, two ends of the lower feed roller pass through the long holes on the left and right sides respectively, and two ends of the lower feed roller are respectively provided with hydraulic jacks;

[0008] The cloth guide frame includes cloth guide bases on left and right sides, an upper cloth guide roller and a lower cloth guide roller are arranged between the cloth guide bases on the left and right sides, two ends of the upper cloth guide roller are rotatably connected to fixed positions of the cloth guide base, and two ends of the lower cloth guide roller are rotatably connected to fixed positions of the cloth guide base;

[0009] The traction frame includes traction bases on left and right sides, a front traction roller and a rear traction roller are provided between the traction bases on the left and right sides, the front traction roller and the rear traction roller are abutted against each other, both ends of the front traction roller are rotatably connected to fixed positions of the traction base, both ends of the rear traction roller are rotatably connected to fixed positions of the traction base, a driving motor is provided on one side of the rear traction roller, and the driving motor drives the rear traction roller.

[0010] Preferably, a cloth guiding rack is provided at the rear of the feeding side of the dyeing tank.

[0011] Preferably, the upper cloth guide roller abuts against the lower cloth guide roller, and the lower cloth guide roller is shuttle-shaped.

[0012] Preferably, the upper feed roller and the lower feed roller are both damping rollers.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) The utility model provides a cotton fabric environmentally friendly dye short-process dyeing cylinder, which uses a traction frame to traction the grey cloth. During the traction process, the feed frame is clamped between the upper feed roller and the lower feed roller under the action of the hydraulic top, and the upper feed roller and the lower feed roller are damping rollers. After clamping, a large pulling force is required to make them roll; during the traction process of the traction frame, the grey cloth is stretched, which can effectively reduce the shrinkage rate of the cotton fabric during the dyeing process;

[0015] (2) The utility model provides a cotton fabric environmentally friendly dyeing short-process dyeing cylinder, the lower cloth guide roller is shuttle-shaped, which can prevent the grey cloth from wrinkling to a certain extent;

[0016] (3) The utility model provides a cotton fabric environmentally friendly dyeing short-process dyeing cylinder, in which the grey fabric passing through the cloth pressing roller can be fully immersed in the dye. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] In the figure: 1. dyeing tank; 2. feeding rack; 3. feeding base; 4. upper feeding roller; 5. lower feeding roller; 6. long hole; 7. hydraulic jack; 8. cloth guiding rack; 9. cloth pressing roller; 10. cloth guide rack; 11. cloth guide base; 12. upper cloth guide roller; 13. lower cloth guide roller; 14. traction rack; 15. traction base; 16. front traction roller; 17. rear traction roller; 18. driving motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] A short-process dyeing tank for environmentally friendly dyes for cotton fabrics comprises a dyeing tank 1, and a feeding rack 2 is provided on the top of the feeding side of the dyeing tank 1, and the feeding rack 2 is used to introduce grey cloth. The feeding rack 2 comprises a feeding base 3 on the left and right sides, and an upper feeding roller 4 and a lower feeding roller 5 are provided between the feeding bases 3 on the left and right sides, and the two ends of the upper feeding roller 4 are rotatably connected to the fixed position of the feeding base 3. In order to adjust the position of the lower feeding roller 5, long holes 6 are provided on the feeding bases 3 on the left and right sides, and the two ends of the lower feeding roller 5 pass through the long holes 6 on the left and right sides respectively, and the two ends of the lower feeding roller 5 are fixedly connected to the hydraulic jack 7 respectively. Under the joint action of the hydraulic jacks 7 on both sides, the lower feeding roller 5 is gradually clamped with the upper feeding roller 4. Since the upper feeding roller 4 and the lower feeding roller 5 are both damping rollers, when the upper feeding roller 4 and the lower feeding roller 5 are clamped, a large traction force is required to enable the grey cloth to pass through the feeding rack 2.

[0022] In order to smoothly introduce the grey cloth into the device, a cloth guide rack 8 is provided at the rear of the feeding side of the dyeing tank 1. A cloth pressing roller 9 is provided inside the dyeing tank 1, and the grey cloth passing through the cloth pressing roller 9 can be fully dyed with dye. In order to smoothly lead out the dyed grey cloth, a cloth guide rack 10 is provided at the top of the discharging side of the dyeing tank 1. The cloth guide rack 10 includes cloth guide bases 11 on the left and right sides, and an upper cloth guide roller 12 and a lower cloth guide roller 13 are provided between the cloth guide bases 11 on the left and right sides. The two ends of the upper cloth guide roller 12 are rotatably connected to the fixed positions of the cloth guide base 11, and the two ends of the lower cloth guide roller 13 are rotatably connected to the fixed positions of the cloth guide base 11. The upper cloth guide roller 12 and the lower cloth guide roller 13 are abutted, and the lower cloth guide roller 13 is shuttle-shaped. The shuttle-shaped lower cloth guide roller 13 can effectively avoid wrinkles in the grey cloth.

[0023] In order to provide traction for the grey cloth, a traction frame 14 is provided at the front of the discharge side of the dyeing tank 1. The traction frame 14 includes traction bases 15 on left and right sides. A front traction roller 16 and a rear traction roller 17 are provided between the traction bases 15 on the left and right sides. The front traction roller 16 and the rear traction roller 17 are abutted against each other. Both ends of the front traction roller 16 are rotatably connected to fixed positions of the traction base 15. Both ends of the rear traction roller 17 are rotatably connected to fixed positions of the traction base 15. A driving motor 18 is provided on one side of the rear traction roller 17. The driving motor 18 drives the rear traction roller 17.

[0024] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cotton fabric environmentally friendly dye short-process dyeing vat, characterized in that: It comprises a dyeing tank, wherein a feeding rack is provided on the top of the feeding side of the dyeing tank, a cloth pressing roller is provided inside the dyeing tank, a cloth guide rack is provided on the top of the discharging side of the dyeing tank, and a traction rack is provided at the front of the discharging side of the dyeing tank; The feed rack includes feed bases on the left and right sides, an upper feed roller and a lower feed roller are arranged between the feed bases on the left and right sides, two ends of the upper feed roller are rotatably connected to the fixed position of the feed base, the feed bases on the left and right sides are provided with long holes, two ends of the lower feed roller pass through the long holes on the left and right sides respectively, and two ends of the lower feed roller are respectively provided with hydraulic jacks; The cloth guide frame includes cloth guide bases on left and right sides, an upper cloth guide roller and a lower cloth guide roller are arranged between the cloth guide bases on the left and right sides, two ends of the upper cloth guide roller are rotatably connected to fixed positions of the cloth guide base, and two ends of the lower cloth guide roller are rotatably connected to fixed positions of the cloth guide base; The traction frame includes traction bases on left and right sides, a front traction roller and a rear traction roller are provided between the traction bases on the left and right sides, the front traction roller and the rear traction roller are abutted against each other, both ends of the front traction roller are rotatably connected to fixed positions of the traction base, both ends of the rear traction roller are rotatably connected to fixed positions of the traction base, a driving motor is provided on one side of the rear traction roller, and the driving motor drives the rear traction roller.

2. A cotton fabric environmentally friendly dye short-process dyeing vat according to claim 1, characterized in that: A cloth guiding rack is arranged at the rear of the feeding side of the dyeing tank.

3. The cotton fabric environmentally friendly dye short-process dyeing vat according to claim 1, characterized in that: The upper cloth guide roller is in contact with the lower cloth guide roller, and the lower cloth guide roller is in a shuttle shape.

4. The cotton fabric environmentally friendly dye short-process dyeing vat according to claim 1, characterized in that: The upper feed roller and the lower feed roller are both damping rollers.

Images