Raw material dehydration device for nylon production

By designing a dehydration device with a motor, support rod and drying drum, the problem of uneven moisture distribution caused by insufficient rotation of raw materials in the prior art is solved, and a more efficient dehydration process and a shorter production cycle are achieved, while ensuring the purity of raw materials and the service life of the equipment.

CN222598280UActive Publication Date: 2025-03-11JINHU VEKSTAR CHEM FIBER CO LTD
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Patent Information

Application Number
CN202420490394.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-03-11
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing raw material dehydration device for nylon production cannot drive the raw material to rotate, resulting in uneven distribution of moisture in the raw material, affecting the quality and performance of the final product. The dehydration device takes longer to ensure that all parts are fully dried, increasing the production cycle and reducing production efficiency.

Method used

A dewatering device including a drying box, a motor, a support rod, a drying drum and a fixed plate is designed. The support rod and a drying drum are driven to rotate through the motor, so that the raw materials can rotate evenly in the drying drum, increase the contact surface area between the raw materials and the heat source, and improve the heat conduction efficiency.

Benefits of technology

It realizes more uniform moisture volatility of raw materials during the dehydration process, improves dehydration efficiency, shortens the production cycle, and prevents the accumulation of pollutants through the design of cleaning brushes, ensuring the purity of raw materials and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dehydration drying boxes, and discloses a raw material dehydration device for nylon production, which comprises a drying box, the left part of the drying box is fixedly connected with a base plate, the upper part of the base plate is fixedly connected with a motor, and the output end of the motor is fixedly connected with a support rod; the right parts of the supporting rods are fixedly connected with a drying roller, the exteriors of the supporting rods are fixedly connected with fixing plates, the fixing plates are rotationally connected into the drying box through limiting assemblies, the interior of the drying box is fixedly connected with a filter plate, the filter plate is arranged at the lower part of the drying roller, and the right part of the drying box is provided with a feeding pipe; the feeding pipe is inserted into the drying roller in a penetrating mode. According to the utility model, raw materials can be more uniformly exposed in a dehydration environment, water can be more uniformly volatilized from the raw materials, the drying roller can be effectively cleaned, and the accumulation of pollutants can be effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of dehydration drying boxes, in particular to a raw material dehydration device used for nylon production. Background Art

[0002] Nylon is a type of synthetic polymer and a type of synthetic fiber. It is usually composed of polyamide compounds and is widely used in textiles, industrial products, plastic products and other fields. The raw materials for the production of nylon usually include polyamide precursors, such as polycaprolactam, polyether lactam, etc. The synthesis of these polyamide precursors involves polymerization reactions, in which water needs to be removed during the reaction, so a raw material dehydration device for nylon production is required.

[0003] In an existing raw material dehydration device for nylon production, when in use, a hot air blower is provided to blow hot air into a drying box through an air inlet pipe, and an exhaust fan is provided to discharge water vapor, thereby accelerating the drying efficiency. However, this method cannot drive the raw material to rotate when in use, resulting in uneven distribution of moisture in the raw material, with some parts containing more moisture and other parts containing less moisture. Such uneven distribution will affect the quality and performance of the final product, and the dehydration device will take longer to ensure that all parts are fully dried, which will increase the production cycle and reduce production efficiency. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a raw material dehydration device for nylon production, aiming to improve the problem that the raw material dehydration device for nylon production in the prior art cannot drive the raw material to rotate.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a raw material dehydration device for nylon production comprises a drying box, a pad is fixedly connected to the left part of the drying box, a motor is fixedly connected to the upper part of the pad, a support rod is fixedly connected to the output end of the motor, a drying drum is fixedly connected to the right part of the support rod, a fixing plate is fixedly connected to the outside of the support rod, the fixing plate is rotatably connected to the inside of the drying box through a limit assembly, a filter plate is fixedly connected to the inside of the drying box, the filter plate is arranged at the lower part of the drying drum, a feed pipe is arranged at the right part of the drying box, the feed pipe is inserted into the inside of the drying drum, a feed hopper is fixedly connected to the upper part of the feed pipe, a discharge hopper is arranged at the right part of the drying box, the drying drum is rotatably connected to the inside of the drying box, installation boxes are fixedly connected to both sides of the inner top of the drying box, and an electric heating rod is fixedly connected to the inside of the installation box.

[0006] Furthermore, a fixing box is fixedly connected to the upper part of the drying box, a cylinder is fixedly connected to the interior of the fixing box, a mounting plate is fixedly connected to the output end of the cylinder, and a cleaning brush is provided at the bottom of the mounting plate.

[0007] Furthermore, the limiting assembly includes a connecting rod, which is fixedly connected to the left part of the fixed plate, and the left part of the connecting rod is fixedly connected to a pulley. A slide rail is provided on one side of the inner wall of the drying box, and the pulley is slidably connected to the inside of the slide rail.

[0008] Furthermore, both sides of the interior of the fixed box are fixedly connected with fixed rods, the interior of the fixed rods is slidably connected with moving rods, and the bottom of the moving rods is fixedly connected with a mounting plate.

[0009] Furthermore, a spring is arranged inside the fixed rod, one end of the spring is fixedly connected to the inside of the fixed rod, and the other end of the spring is fixedly connected to the upper part of the moving rod.

[0010] Furthermore, both sides of the bottom of the drying box are fixedly connected with supporting legs.

[0011] Furthermore, a through slot is provided inside the drying box, and the mounting plate and the cleaning brush are both slidably connected inside the through slot.

[0012] Furthermore, a water outlet pipe is provided at the bottom of the drying box, and a control valve is provided outside the water outlet pipe.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, through the coordination of multiple structures such as a motor, a support rod, a drying drum, a fixing plate and a connecting rod, it is achieved that the raw materials can be more evenly exposed to the dehydration environment, ensuring that the moisture evaporates more evenly from the raw materials, increasing the contact surface area between the raw materials and the heat source, improving the heat conduction efficiency, helping to improve the efficiency of the dehydration process, and reducing the production cycle.

[0015] In the utility model, through the cooperation of multiple structures such as the cylinder, the mounting plate, the cleaning brush and the fixing rod, the drying drum can be effectively cleaned, the accumulation of pollutants can be effectively prevented, the cross contamination between different raw materials can be avoided, the purity of the raw materials can be ensured, and the service life of the equipment can be extended. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front perspective view of a raw material dehydration device for nylon production proposed by the utility model;

[0017] Figure 2 This is a cross-sectional view of a raw material dehydration device for nylon production proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of a drying box for a raw material dehydration device for nylon production proposed by the utility model;

[0019] Figure 4 This is a schematic diagram of the internal structure of a fixed box of a raw material dehydration device for nylon production proposed by the utility model;

[0020] Figure 5 for Figure 2 Enlarged view of point A in the middle.

[0021] Legend: 1. Drying box; 2. Pad; 3. Motor; 4. Support rod; 5. Drying drum; 6. Fixed plate; 7. Connecting rod; 8. Pulley; 9. Slide rail; 10. Mounting box; 11. Electric heating rod; 12. Feed pipe; 13. Feed hopper; 14. Fixed box; 15. Cylinder; 16. Mounting plate; 17. Cleaning brush; 18. Fixed rod; 19. Spring; 20. Moving rod; 21. Filter plate; 22. Discharge hopper; 23. Support leg; 24. Water outlet pipe; 25. Control valve. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1 , Figure 2 and Figure 5 The utility model provides an embodiment: a raw material dehydration device for nylon production, comprising a drying box 1, a pad 2 is fixedly connected to the left portion of the drying box 1, a motor 3 is fixedly connected to the upper portion of the pad 2, a support rod 4 is fixedly connected to the output end of the motor 3, a drying drum 5 is fixedly connected to the right portion of the support rod 4, a fixing plate 6 is fixedly connected to the outside of the support rod 4, the fixing plate 6 is rotatably connected to the inside of the drying box 1 through a limiting assembly, the limiting assembly comprises a connecting rod 7, the connecting rod 7 is fixedly connected to the left portion of the fixing plate 6, a pulley 8 is fixedly connected to the left portion of the connecting rod 7, a slide rail 9 is provided on one side of the inner wall of the drying box 1, and the pulley 8 is slidably connected to the inside of the slide rail 9.

[0024] The drying box 1 fixes the pad 2. The main function of the pad 2 is to provide support and fix the motor 3. It ensures that the motor 3 can be firmly mounted on the equipment so as to transmit power to other components. The output end of the motor 3 drives the support rod 4 to rotate. The rotation of the support rod 4 drives the fixed plate 6 to rotate at the same time. The rotation of the fixed plate 6 drives the connecting rod 7 to rotate. The rotation of the connecting rod 7 drives the pulley 8 to slide inside the slide rail 9. The slide rail 9 plays a limiting role. Under the action of the pulley 8, the support rod 4 drives the drying drum 5 to rotate.

[0025] Reference Figure 2 and Figure 3 A filter plate 21 is fixedly connected to the interior of the drying box 1, and the filter plate 21 is arranged at the lower part of the drying drum 5. A feed pipe 12 is arranged on the right part of the drying box 1, and the feed pipe 12 is inserted into the interior of the drying drum 5. A feed hopper 13 is fixedly connected to the upper part of the feed pipe 12. A discharge hopper 22 is arranged on the right part of the drying box 1. The drying drum 5 is rotatably connected to the interior of the drying box 1. Installation boxes 10 are fixedly connected to both sides of the inner top of the drying box 1, and an electric heating rod 11 is fixedly connected to the interior of the installation box 10. Support legs 23 are fixedly connected to both sides of the bottom of the drying box 1. A water outlet pipe 24 is arranged at the bottom of the drying box 1, and a control valve 25 is arranged outside the water outlet pipe 24.

[0026] A filter plate 21 is provided, which can filter steam and raw materials. The control valve 25 is opened so that the steam can be discharged through the water outlet pipe 24. Under the action of the filter plate 21, the raw materials can be discharged through the discharge hopper 22, and the raw materials are poured into the inside of the feed hopper 13. The raw materials are transported to the inside of the drying drum 5 through the feed pipe 12. The feed pipe 12 is inserted into the inside of the drying drum 5 so that the drying drum 5 can rotate outside the feed pipe 12. The mounting box 10 fixes the electric heating rod 11. The two groups of electric heating rods 11 are electrically connected to the external power supply to heat the inside of the drying box 1. Support legs 23 are provided to improve the stability of the device.

[0027] Reference Figure 2-Figure 4 A fixed box 14 is fixedly connected to the upper part of the drying box 1, a cylinder 15 is fixedly connected inside the fixed box 14, a mounting plate 16 is fixedly connected to the output end of the cylinder 15, a cleaning brush 17 is arranged at the bottom of the mounting plate 16, fixed rods 18 are fixedly connected to both sides of the interior of the fixed box 14, a moving rod 20 is slidably connected inside the fixed rod 18, the bottom of the moving rod 20 is fixedly connected to the mounting plate 16, a spring 19 is arranged inside the fixed rod 18, one end of the spring 19 is fixedly connected to the inside of the fixed rod 18, and the other end of the spring 19 is fixedly connected to the upper part of the moving rod 20, a through groove is opened inside the drying box 1, and the mounting plate 16 and the cleaning brush 17 are both slidably connected inside the through groove.

[0028] The drying box 1 fixes the fixed box 14, and the fixed box 14 fixes the cylinder 15. The cylinder 15 pushes the mounting plate 16 to move. The movement of the mounting plate 16 drives the cleaning brush 17 to move downward. The movement of the mounting plate 16 drives the moving rod 20 to move. The movement of the moving rod 20 drives the spring 19 to stretch. The spring 19 plays a certain buffering role. When the mounting plate 16 drives the moving rod 20 to retract, the moving rod 20 squeezes the spring 19, so that the mounting plate 16 drives the cleaning brush 17 to retract upward through the through groove. Under the action of the moving rod 20, the stability of the mounting plate 16 when moving is improved.

[0029] Working principle: First, the raw materials are added into the interior of the drying drum 5 through the feed hopper 13 and the feed pipe 12, and the motor 3 is started at the same time. The output end of the motor 3 drives the support rod 4 to rotate, and the support rod 4 drives the drying drum 5 to rotate, so that the drying drum 5 drives the raw materials inside to rotate. Under the action of the electric heating rod 11, the raw materials are dehydrated, thereby helping the raw materials to be more evenly exposed to the dehydration environment, ensuring that the moisture evaporates more evenly from the raw materials, increasing the contact surface area between the raw materials and the heat source, and improving the heat conduction efficiency, which helps to improve the efficiency of the dehydration process and reduce the production cycle. When the drying drum 5 is used up, the cylinder 15 is started, and the cylinder 15 pushes the mounting plate 16 to move downward, and the mounting plate 16 drives the cleaning brush 17 to move downward, so that the cleaning brush 17 contacts the surface of the drying drum 5, and the motor 3 is started again to rotate the drying drum 5. Under the action of the cleaning brush 17, the surface of the drying drum 5 is cleaned, thereby effectively cleaning the drying drum 5, which can effectively prevent the accumulation of pollutants, avoid cross contamination between different raw materials, ensure the purity of the raw materials, and extend the service life of the equipment.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A raw material dehydration device for nylon production, comprising a drying oven (1), characterized in that: The left part of the drying box (1) is fixedly connected to a pad (2), the upper part of the pad (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a support rod (4), the right part of the support rod (4) is fixedly connected to a drying drum (5), the outside of the support rod (4) is fixedly connected to a fixing plate (6), the fixing plate (6) is rotatably connected to the inside of the drying box (1) through a limit assembly, the inside of the drying box (1) is fixedly connected to a filter plate (21), and the filter plate (21) is arranged on the drying box. A feed pipe (12) is provided at the lower part of the drum (5) and the right part of the drying box (1). The feed pipe (12) is inserted into the interior of the drying drum (5). A feed hopper (13) is fixedly connected to the upper part of the feed pipe (12). A discharge hopper (22) is provided at the right part of the drying box (1). The drying drum (5) is rotatably connected to the interior of the drying box (1). Both sides of the inner top of the drying box (1) are fixedly connected to mounting boxes (10), and the interior of the mounting box (10) is fixedly connected to an electric heating rod (11).

2. A raw material dehydration device for nylon production according to claim 1, characterized in that: The upper part of the drying box (1) is fixedly connected to a fixing box (14), the interior of the fixing box (14) is fixedly connected to a cylinder (15), the output end of the cylinder (15) is fixedly connected to a mounting plate (16), and a cleaning brush (17) is provided at the bottom of each mounting plate (16).

3. A raw material dehydration device for nylon production according to claim 1, characterized in that: The limit assembly comprises a connecting rod (7), the connecting rod (7) being fixedly connected to the left portion of the fixing plate (6), the left portion of the connecting rod (7) being fixedly connected to a pulley (8), a slide rail (9) being provided on one side of the inner wall of the drying box (1), and the pulley (8) being slidably connected to the inside of the slide rail (9).

4. A raw material dehydration device for nylon production according to claim 2, characterized in that: Both sides of the interior of the fixed box (14) are fixedly connected to fixed rods (18), the interior of the fixed rods (18) is slidably connected to a moving rod (20), and the bottom of the moving rod (20) is fixedly connected to a mounting plate (16).

5. A raw material dehydration device for nylon production according to claim 4, characterized in that: A spring (19) is arranged inside the fixed rod (18), one end of the spring (19) is fixedly connected to the inside of the fixed rod (18), and the other end of the spring (19) is fixedly connected to the upper part of the moving rod (20).

6. A raw material dehydration device for nylon production according to claim 1, characterized in that: Support legs (23) are fixedly connected to both sides of the bottom of the drying box (1).

7. A raw material dehydration device for nylon production according to claim 2, characterized in that: A through slot is provided inside the drying box (1), and the mounting plate (16) and the cleaning brush (17) are both slidably connected inside the through slot.

8. The raw material dehydration device for nylon production according to claim 1, characterized in that: A water outlet pipe (24) is provided at the bottom of the drying box (1), and a control valve (25) is provided outside the water outlet pipe (24).