Stroke-adjustable mounting device

By designing a stroke adjustable installation device, combined with the cooperation of cross pipe, slide chute, frame, clamping mechanism, positioning mechanism and pressure sensor, the existing parts and fixtures cannot adjust the stroke and lack quality inspection functions, and realizes quality control of clamping and fixing of parts of different sizes and assembly of parts.

CN222609407UActive Publication Date: 2025-03-14XIAN YUSEN ELECTRICAL CO LTD
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Patent Information

Application Number
CN202421042414.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing parts and fixtures cannot adjust the stroke of the fixture, resulting in the inability to adapt to parts of different sizes, and lack quality inspection functions, so it is impossible to detect the leakage of parts on the surface in a timely manner, affecting the safety and work efficiency of staff.

Method used

A stroke adjustable installation device is designed. Through the coordination of the horizontal pipe, the first slide, the first slide, the frame, the clamping mechanism, the positioning mechanism and the pressure sensor, the stroke can be adjusted. Through the coordination of the controller, the buzzer and the wireless transceiver module, it has a quality inspection function, which can detect the weight of the parts and alarm in a timely manner.

Benefits of technology

It realizes clamping and fixing of parts of different sizes, improves the flexibility and efficiency of parts installation, and ensures the correct assembly of parts and the safety of staff through quality inspection functions.

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  • Figure CN222609407U_ABST
    Figure CN222609407U_ABST
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Abstract

The utility model relates to the technical field of part machining, in particular to a stroke-adjustable mounting device which comprises a box body, hydraulic rods are connected to the four corners of the top of an inner cavity of the box body through bolts, and the output ends of the hydraulic rods are connected with double-brake trundles through bolts. The front side of the box body is connected with a controller, a buzzer and a wireless transceiver module through bolts from left to right, and grooves are formed in the front sides and the rear sides of the two sides of the top of the box body. Through cooperation of the transverse pipe, the first sliding groove, the first sliding block, the frame body, the clamping mechanism, the positioning mechanism and the positioning groove, the stroke can be adjusted, the pull rod is pulled to drive the positioning plate and the positioning rod to move forwards, the rear end of the positioning rod is far away from the positioning groove, and then limiting on the frame body is relieved; and then the position of the frame body is moved through the handle, so that the stroke of the clamping plate is adjusted, and workpieces of different sizes can be clamped and fixed through the clamping plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of parts processing, in particular to a travel-adjustable installation device. Background Art

[0002] Parts installation refers to placing each part correctly in the designated position during the assembly of mechanical equipment, and ensuring that they can be firmly connected to other parts through specific methods and technical means to form a complete mechanical system. Positioning fixtures are required when installing parts.

[0003] After searching, the patent number is CN208601076U, and the name is a utility model for a clamp for processing mechanical equipment parts, including a base. Through research and analysis, it is found that although it has the advantages of simple structure, easy use, easy adjustment, strong applicability, good fixing effect, etc. during use, it still has the following disadvantages to a certain extent.

[0004] For example, the device does not have a stroke adjustment function. During use, the stroke of the clamp cannot be adjusted, resulting in the inability to clamp and fix parts of different sizes, which in turn affects the subsequent installation of parts. In order to solve the above technical problems, we have designed a stroke-adjustable installation device. Utility Model Content

[0005] The purpose of the utility model is to provide a stroke-adjustable installation device, which has the advantages of adjustable stroke and quality inspection function, and solves the problem that the existing component clamps cannot adjust the stroke of the clamps during use, and do not have a quality inspection function. When parts are missing from the surface of the component, an alarm cannot be issued in time to remind the staff.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stroke-adjustable installation device, comprising a box body, the four corners of the top of the inner cavity of the box body are connected with hydraulic rods by bolts, the output end of the hydraulic rod is connected with a double-brake caster by bolts, the front side of the box body is respectively connected with a controller, a buzzer and a wireless transceiver module by bolts from left to right, the front side and the rear side of both sides of the top of the box body are provided with grooves, the bottom of the inner cavity of the groove is connected with a pressure sensor by bolts, the top of the pressure sensor is connected with a placement plate by bolts, the front side and the rear side of the box body are riveted with a cross tube, the top and the bottom of the cross tube are provided with a first slide groove, the inner cavity of the first slide groove is slidably connected with a first slider, the opposite side of the first slider is riveted with a frame body, the top of the frame body is riveted with a clamping mechanism, the front side of the frame body is riveted with a positioning mechanism, and the front side of the cross tube is provided with a positioning groove.

[0007] Preferably, the clamping mechanism includes a frame, the bottom of the frame is riveted to the frame, the front and rear sides of the opposite sides of the frame are connected to electric push rods by bolts, the output end of the electric push rod is connected to a clamping plate by bolts, the output end of the controller is electrically connected to the electric push rod in one direction, and a handle is riveted to the front side of the frame.

[0008] Preferably, the positioning mechanism includes a positioning frame, the rear side of the positioning frame is riveted to the frame body, the front side of the positioning frame is movably connected with a pull rod, the rear end of the pull rod is riveted with a positioning plate, the rear side of the positioning plate is riveted with a positioning rod, the rear end of the positioning rod passes through the positioning frame and extends to the inner cavity of the positioning groove, and a spring is movably sleeved on the surface of the pull rod.

[0009] Preferably, rectangular holes are provided at four corners of the bottom of the box body, and the rectangular holes are located at the bottom of the double-brake casters.

[0010] Preferably, a battery pack is connected to the bottom of the inner cavity of the box body by bolts, and an output end of the battery pack is electrically connected to the controller in a unidirectional manner.

[0011] Preferably, a second slide groove is provided at the bottom and the top of the inner cavity of the transverse tube, the inner cavity of the second slide groove is slidably connected with a second slider, a first rectangular plate is riveted on the opposite side of the second slider, the right side of the first rectangular plate is movably connected with a second rectangular plate through a rotating shaft, and a pull plate is riveted on the right side of the second rectangular plate.

[0012] Preferably, the output end of the controller is unidirectionally electrically connected to the hydraulic rod and the buzzer respectively, and the controller is bidirectionally electrically connected to the pressure sensor and the wireless transceiver module respectively.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model has the advantage of adjustable stroke through the cooperation of the cross tube, the first slide groove, the first slider, the frame, the clamping mechanism, the positioning mechanism and the positioning groove. When the pull rod is pulled, the pull rod drives the positioning plate and the positioning rod to move forward, and the rear end of the positioning rod is away from the positioning groove. At this time, the limit on the frame is released, and then the position of the frame is moved by the handle, so as to adjust the stroke of the clamping plate, so that it can clamp and fix workpieces of different sizes.

[0015] 2. The utility model has the advantage of quality inspection function through the cooperation of the controller, buzzer, wireless transceiver module, groove, pressure sensor and placement plate. The parts are placed on the top of the placement plate, and the pressure sensor detects and records their weight. When the parts are assembled, the pressure sensor detects their weight again. When the detected weight does not match the weight of the finished product, the controller controls the buzzer to work, thereby giving an alarm reminder to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0017] Figure 2 This is a three-dimensional cross-sectional view of the transverse tube structure of the utility model;

[0018] Figure 3 It is a three-dimensional diagram of the local structure of the utility model;

[0019] Figure 4 This is a three-dimensional diagram of the positioning mechanism of the utility model;

[0020] Figure 5 This is a three-dimensional diagram of the frame structure of the utility model;

[0021] Figure 6 It is a three-dimensional sectional view of the box structure of the utility model.

[0022] In the figure: 1. box body; 2. hydraulic rod; 3. double-brake caster; 4. controller; 5. buzzer; 6. wireless transceiver module; 7. groove; 8. pressure sensor; 9. placement plate; 10. cross tube; 11. first slide groove; 12. first slider; 13. frame; 14. clamping mechanism; 15. positioning mechanism; 16. positioning groove; 17. frame; 18. electric push rod; 19. clamping plate; 20. positioning frame; 21. pull rod; 22. positioning plate; 23. positioning rod; 24. spring; 25. rectangular hole; 26. battery pack; 27. second slide groove; 28. second slider; 29. ​​first rectangular plate; 30. second rectangular plate; 31. pull plate. DETAILED DESCRIPTION

[0023] See also Figure 1-Figure 6 , a stroke-adjustable installation device comprises a box body 1, the four corners of the top of the inner cavity of the box body 1 are connected with hydraulic rods 2 by bolts, the output end of the hydraulic rod 2 is connected with a double-brake caster 3 by bolts, the front side of the box body 1 is respectively connected with a controller 4, a buzzer 5 and a wireless transceiver module 6 by bolts from left to right, the front and rear sides of both sides of the top of the box body 1 are provided with grooves 7, the bottom of the inner cavity of the groove 7 is connected with a pressure sensor 8 by bolts, the top of the pressure sensor 8 is connected with a placement plate 9 by bolts, the front and rear sides of the box body 1 are riveted with a cross tube 10, the top and bottom of the cross tube 10 are provided with a first slide groove 11, the inner cavity of the first slide groove 11 is slidably connected with a first slider 12, a frame body 13 is riveted on the opposite side of the first slider 12, a clamping mechanism 14 is riveted on the top of the frame body 13, a positioning mechanism 15 is riveted on the front side of the frame body 13, and a positioning groove 16 is provided on the front side of the cross tube 10.

[0024] See also Figure 1The clamping mechanism 14 includes a frame 17, the bottom of the frame 17 is riveted to the frame 13, the front and rear sides of the opposite side of the frame 17 are connected with electric push rods 18 by bolts, and the output end of the electric push rod 18 is connected with a clamping plate 19 by bolts. By setting the clamping plate 19, the component housing can be clamped and fixed, thereby facilitating subsequent assembly operations. The output end of the controller 4 is electrically connected to the electric push rod 18 in one direction, and a handle is riveted on the front side of the frame 13.

[0025] See also Figure 1 and Figure 4 The positioning mechanism 15 includes a positioning frame 20, the rear side of the positioning frame 20 is riveted to the frame body 13, the front side of the positioning frame 20 is penetrated by a pull rod 21 that is movably connected, the rear end of the pull rod 21 is riveted with a positioning plate 22, and the rear side of the positioning plate 22 is riveted with a positioning rod 23. By setting the positioning rod 23, the frame body 13 can be limited and fixed so that it will not be displaced during use. The rear end of the positioning rod 23 penetrates the positioning frame 20 and extends to the inner cavity of the positioning groove 16. The surface of the pull rod 21 is movably sleeved with a spring 24.

[0026] See also Figure 6 Rectangular holes 25 are provided at the four corners of the bottom of the box body 1. By providing the rectangular holes 25, the double-brake caster 3 can pass through the box body 1, thereby facilitating subsequent moving operations. The rectangular holes 25 are located at the bottom of the double-brake caster 3.

[0027] See also Figure 1 and Figure 6 The bottom of the inner cavity of the box body 1 is connected with a battery pack 26 by bolts, and the output end of the battery pack 26 is unidirectionally electrically connected to the controller 4.

[0028] See also Figure 1 , Figure 2 and Figure 3 A second slide groove 27 is provided at the bottom and the top of the inner cavity of the transverse tube 10, and a second slider 28 is slidably connected to the inner cavity of the second slide groove 27. A first rectangular plate 29 is riveted to the opposite side of the second slider 28. The right side of the first rectangular plate 29 is movably connected to a second rectangular plate 30 through a rotating shaft, and a pull plate 31 is riveted to the right side of the second rectangular plate 30. Through the first rectangular plate 29, the second rectangular plate 30 and the pull plate 31, the user can pull the box body 1 conveniently, and at the same time, the driving direction of the box body 1 can be controlled during the movement.

[0029] See also Figure 1 The output end of the controller 4 is unidirectionally electrically connected to the hydraulic rod 2 and the buzzer 5 respectively, and the controller 4 is bidirectionally electrically connected to the pressure sensor 8 and the wireless transceiver module 6 respectively.

[0030] When in use, the parts are placed on the top of the placement plate 9, and the pressure sensor 8 detects and records its weight. According to the size of the parts, the position of the frame 17 and the electric push rod 18 is adjusted, and the pull rod 21 is pulled. The pull rod 21 drives the positioning plate 22 and the positioning rod 23 to move to the front side, and the rear end of the positioning rod 23 is away from the positioning groove 16. At this time, the limit of the frame 13 is released, and then the position of the frame 13 is moved by the handle, so as to adjust the stroke of the clamping plate 19 so that it can clamp and fix workpieces of different sizes. Then, the controller 4 controls the electric push rod 18 to extend, and the output end of the electric push rod 18 drives the clamping plate 19 to move, and the clamping plate 19 clamps and fixes the parts, and the installation of the parts begins. When the parts are assembled, the controller 4 controls the electric push rod 18 to extend. The rod 18 contracts, and the electric push rod 18 drives the splint 19 to move in the opposite direction. The pressure sensor 8 detects its weight again. When the detected weight does not match the weight of the finished product, the controller 4 controls the buzzer 5 to work, thereby giving an alarm reminder to the staff. The wireless transceiver module 6 can also transmit the alarm information to the remote control terminal. When it is necessary to transport some assembled mechanical equipment, the controller 4 can control the hydraulic rod 2 to extend, and the hydraulic rod 2 drives the double-brake caster 3 to move downward. The double-brake caster 3 contacts the ground and lifts the box 1. Then the staff pulls the pull plate 31, and the pull plate 31 drives the first rectangular plate 29 and the second rectangular plate 30 to move to the right. The box 1 is pulled by the pull plate 31, so that it can serve as a temporary transport device to transport the equipment, thereby increasing applicability.

[0031] To sum up: the stroke-adjustable installation device, through the cooperation of the cross tube 10, the first slide groove 11, the first slider 12, the frame 13, the clamping mechanism 14, the positioning mechanism 15, the positioning groove 16, the controller 4, the buzzer 5, the wireless transceiver module 6, the groove 7, the pressure sensor 8 and the placement plate 9, solves the problem that the existing component fixture cannot adjust the stroke of the fixture during use, and at the same time does not have a quality inspection function. When parts are missing from the surface of the component, it is impossible to promptly alarm and remind the staff.

Claims

1. A travel-adjustable mounting device, comprising a housing (1), characterized in that: The four corners of the top of the inner cavity of the box (1) are connected to hydraulic rods (2) by bolts, and the output end of the hydraulic rod (2) is connected to a double-brake caster (3) by bolts. The front side of the box (1) is respectively connected to a controller (4), a buzzer (5) and a wireless transceiver module (6) by bolts from left to right. The front and rear sides of both sides of the top of the box (1) are provided with grooves (7). The bottom of the inner cavity of the groove (7) is connected to a pressure sensor (8) by bolts. The top of the pressure sensor (8) is connected to A placing plate (9) is provided, the front and rear sides of the box body (1) are riveted with a transverse tube (10), the top and bottom of the transverse tube (10) are provided with a first slide groove (11), the inner cavity of the first slide groove (11) is slidably connected with a first slider (12), a frame body (13) is riveted on the opposite side of the first slider (12), a clamping mechanism (14) is riveted on the top of the frame body (13), a positioning mechanism (15) is riveted on the front side of the frame body (13), and a positioning groove (16) is provided on the front side of the transverse tube (10).

2. The stroke-adjustable mounting device according to claim 1, characterized in that: The clamping mechanism (14) comprises a frame (17), the bottom of the frame (17) is riveted to the frame (13), the front side and the rear side of the opposite side of the frame (17) are both connected to an electric push rod (18) by bolts, the output end of the electric push rod (18) is connected to a clamping plate (19) by bolts, the output end of the controller (4) is unidirectionally electrically connected to the electric push rod (18), and the front side of the frame (13) is riveted to a handle.

3. The stroke-adjustable mounting device according to claim 1, characterized in that: The positioning mechanism (15) comprises a positioning frame (20), the rear side of the positioning frame (20) is riveted to the frame body (13), the front side of the positioning frame (20) is penetrated by a pull rod (21) which is movably connected, the rear end of the pull rod (21) is riveted to a positioning plate (22), the rear side of the positioning plate (22) is riveted to a positioning rod (23), the rear end of the positioning rod (23) penetrates the positioning frame (20) and extends to the inner cavity of the positioning groove (16), and a spring (24) is movably sleeved on the surface of the pull rod (21).

4. The stroke-adjustable mounting device according to claim 1, characterized in that: Rectangular holes (25) are provided at four corners of the bottom of the box body (1), and the rectangular holes (25) are located at the bottom of the double-brake caster (3).

5. The stroke-adjustable mounting device according to claim 1, characterized in that: A battery pack (26) is connected to the bottom of the inner cavity of the box body (1) via bolts, and an output end of the battery pack (26) is electrically connected to the controller (4) in a unidirectional manner.

6. The stroke-adjustable mounting device according to claim 1, characterized in that: A second slide groove (27) is provided at the bottom and the top of the inner cavity of the transverse tube (10); a second slider (28) is slidably connected to the inner cavity of the second slide groove (27); a first rectangular plate (29) is riveted to the opposite side of the second slider (28); a second rectangular plate (30) is movably connected to the right side of the first rectangular plate (29) via a rotating shaft; and a pull plate (31) is riveted to the right side of the second rectangular plate (30).

7. The stroke-adjustable mounting device according to claim 1, characterized in that: The output end of the controller (4) is unidirectionally electrically connected to the hydraulic rod (2) and the buzzer (5), respectively, and the controller (4) is bidirectionally electrically connected to the pressure sensor (8) and the wireless transceiver module (6), respectively.

Citation Information

Patent Citations

  • Anchor clamps are used in processing of mechanical equipment part

    CN208601076U