Carton conveying part distribution device

Abstract

The utility model belongs to the technical field of logistics conveying and transfer type sorting automation, and particularly relates to a carton conveying part distribution device. Automatic conveying and zero distribution work of products can be achieved. Comprising a fixed conveying line used for being in butt joint with a production area conveying line and receiving and conveying cartons. The two zeroing storage units are symmetrically arranged on the two sides of the fixed conveying line, and each zeroing storage unit comprises at least five storage line units arranged in parallel; each storage line unit comprises a conveying line inclined frame, a first-layer storage line is arranged on the conveying line inclined frame, a second-layer storage line is arranged on the first-layer storage line through a second-layer frame body, and the first-layer storage line and the second-layer storage line are each of an unpowered roller line structure. And the robot unit is located at the rear end of the fixed conveying line and comprises a robot base and a robot body located on the robot base, and a clamp is installed at the tail end of the robot body.

Description

Technical Field

[0001] The utility model belongs to the technical field of logistics conveying and transfer type sorting automation, and in particular relates to a carton conveying and matching device. Background Art

[0002] In manufacturing enterprises, product delivery after production and packaging means: delivering products from the production line to a designated location; after leaving the production line, the packaged products need to be configured according to the model and customer needs. Order configuration means combining suitable products together according to the customer's order requirements to meet the requirements of a specific order. After the products are produced and shipped off the production line, most of the products that are delivered are mixed products and then enter the order configuration area. In this case, the products need to be configured according to specifications.

[0003] At present, most of the distribution work is done manually, and a few are done by conveyor lines. Among them, the manual method is prone to errors in distribution, and the work is heavy; it also causes great harm to the workers due to the high labor intensity. The distribution of parts by conveyor lines requires a large area of ​​​​space, and the transfer of personnel will result in a long walking path, which affects efficiency. Summary of the invention

[0004] The utility model aims at the defects of the prior art, and provides a carton conveying and distributing device in order to complete the efficient distribution work in a limited space and reduce the error rate of conveying and distributing. It can realize the automatic conveying and distributing work of products.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions, including: a fixed conveyor line, which is used to connect with the conveyor line in the production area to receive and convey cartons.

[0006] Two zero storage units are symmetrically arranged on both sides of the fixed conveyor line, one zero storage unit is arranged on one side of the fixed conveyor line (1), and the other zero storage unit is arranged on the other side. Each zero storage unit includes at least 5 storage line units arranged in parallel; each storage line unit includes a conveyor line tilting frame, a layer of storage lines is arranged on the conveyor line tilting frame, and a second layer of storage lines is arranged on the first layer of storage lines through a second layer of frame, and the first layer of storage lines and the second layer of storage lines both adopt a non-powered roller line structure.

[0007] The robot unit is located at the rear end of the fixed conveyor line and includes a robot base and a robot body located on the robot base. A clamp is installed at the end of the robot body. The robot unit is used to transport the cartons on the fixed conveyor line to the distribution storage unit.

[0008] Furthermore, a material stopper is provided at the end of the unpowered roller line structure.

[0009] Furthermore, the top surface of the conveyor line inclined frame and the second-layer frame are both inclined, so that the first-layer storage line and the second-layer storage line both maintain a certain inclination.

[0010] Furthermore, the inclinations of the first-layer storage line and the second-layer storage line are sufficient to enable the cartons to slide to the material stopper at the end by their own weight.

[0011] Furthermore, the fixed conveyor line adopts a roller conveyor line structure.

[0012] Furthermore, the robot unit adopts a standard six-axis robot; the six-axis ends of the standard six-axis robot are connected to the fixture through a connecting flange.

[0013] Furthermore, the fixture includes the electric drum line and rectangular frames installed on both sides of the electric drum line; the three together form a concave structure; a horizontal plate is arranged between the two rectangular frames and above the electric drum line, and a connecting flange is arranged on the top of the horizontal plate; both ends of the horizontal plate are respectively fixedly connected to the corresponding rectangular frames.

[0014] Furthermore, a guardrail for preventing the carton from sliding is arranged in the rectangular frame.

[0015] Furthermore, a baffle is provided at the end of the electric drum line to block the cartons of the electric drum line to prevent them from falling.

[0016] Compared with the prior art, the utility model has beneficial effects.

[0017] The utility model uses an industrial robot combined with a multi-layer conveyor line to realize product delivery and distribution work; the fixture structure design carried by the robot can meet the needs of receiving and transporting products of various shapes and structures. And the distribution storage unit can be set up in multiple layers and multiple channels according to actual needs (each channel can meet the distribution of one specification). BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. The protection scope of the utility model is not limited to the following descriptions.

[0019] Figure 1 It is an overall three-dimensional view of a carton conveying and distribution device.

[0020] Figure 2 The figure is an overall top view of a carton conveying and distribution device.

[0021] Figure 3 The present invention is a cross-sectional view of a carton conveying and distribution device.

[0022] Figure 4 It is a front view of a carton conveying and distribution device.

[0023] Figure 5 It is a three-dimensional view of the fixture of the carton conveying and distribution device.

[0024] In the figure, 1 is a fixed conveyor line, 2 is a robot unit, 3 is a spare parts storage unit, 4 is a carton, 5 is a fixture, and 6 is a worker;

[0025] 201 is the robot base, 202 is the robot body;

[0026] 301 is a conveyor line tilting frame, 302 is a first-layer storage line, 303 is a material stopper, and 304 is a second-layer storage line;

[0027] 501 is a connecting flange, 502 is a transverse plate, 503 is a longitudinal beam, 504 is a column, 505 is an electric drum line, 506 is a guardrail, and 507 is a baffle. DETAILED DESCRIPTION

[0028] In order to better understand the technical solution of the present utility model, a specific implementation plan is provided as follows; and the following scheme is only for illustration.

[0029] Embodiment 1, as Figure 1-5 As shown, the carton 4 conveying and distribution device includes two symmetrically arranged distribution and storage units 3, a fixed conveyor line 1 is arranged between the two distribution and storage units 3, and a robot unit 2 is arranged between the two distribution and storage units 3 and at the rear end of the fixed conveyor line 1. Among them, the fixed conveyor line 1 is used to connect with the production area conveyor line, and the starting end of the fixed conveyor line 1 is used to receive the carton 4 on the production area conveyor line and pass it to the robot unit 2 located at the rear end of the fixed conveyor line 1; the robot unit 2 is used to receive the carton 4 conveyed by the fixed conveyor line 1 and transport it to the distribution and storage units 3 on the left and right sides.

[0030] Among them, first, the fixed conveyor line 1 adopts a roller conveyor line.

[0031] 2. The robot unit 2 adopts a standard six-axis robot, and the end of the robot unit 2 is connected to a fixture 5; the fixture 5 includes an electric roller line 505 and a rectangular frame installed on both sides of the electric roller line 505; a baffle 507 is provided at the end of the electric roller line 505 to block the carton 4 on the electric roller line 505 to prevent it from falling; a guardrail 506 is provided in the rectangular frame to prevent the carton 4 from sliding out of the column 504. A horizontal plate 502 is provided between the tops of the two rectangular frames, and a connecting flange 501 is provided on the horizontal plate 502 to be connected to the six-axis end of the robot unit 2. The rectangular frame includes two side columns 504, two longitudinal beams 503 sandwiched between the two side columns 504, and the rectangular frame is fixed to the side of the electric roller line 505.

[0032] 3. The two zero-matching storage units 3 have the same structure. Each zero-matching storage unit 3 includes a plurality of storage line units arranged in parallel. There are at least five storage line units.

[0033] Each storage line unit includes a conveyor line tilting frame 301, on the top surface of which a first-layer storage line 302 is arranged, and above the first-layer storage line 302, a second-layer storage line 304 is arranged through a second-layer frame. The top surface of the conveyor line tilting frame 301 is inclined, and the end close to the robot unit 2 and the fixed conveyor line 1 is high, and the end away from the robot unit 2 and the fixed conveyor line 1 is low. Both the first-layer storage line 302 and the second-layer storage line 304 adopt a roller line structure and are unpowered.

[0034] The inclination of the roller line structure of the first-layer storage line 302 and the second-layer storage line 304 is sufficient to allow the carton 4 to slide to the end along the roller line structure after being placed on the roller line structure, and a material stopper 303 is provided at the end of the roller line structure to prevent the carton 4 from sliding off.

[0035] Embodiment 2, the utility model storage process:

[0036] 1. When the carton 4 is transported from the production area to the fixed conveyor line 1 through the conveyor line, the information such as the model of the carton 4 is sent to the robot unit 2.

[0037] 2. The robot unit 2 docks the fixture 5 with the fixed conveyor line 1 by controlling the movement of its own six axes. At this time, the fixed conveyor line 1 is controlled to operate to convey the carton 4 into the fixture 5.

[0038] 3. Then, the robot unit 2 controls the movement of its six axes to dock the fixture 5 with a storage line interface of the zero distribution storage unit 3, and transports the carton 4 to the corresponding storage line through the electric roller line 505 of the fixture 5. Different types of carton 4 can correspond to different storage lines; finally, zero distribution is achieved. Since the storage line is set at an oblique angle, the product can slide to the bottom by its own weight, and a material stopper 303 is set at the bottom to prevent the product from sliding out and falling.

[0039] 4. Robot unit 2 transfers cartons 4 to the corresponding storage distribution unit storage line according to the product specification model. Complete the transfer of cartons 4 of the same model to the same storage line.

[0040] Embodiment 3, the utility model outbound process:

[0041] When the products of a storage line in the distribution storage unit 3 are fully stored, the workers take the goods away from the other end of the distribution storage unit 3.

[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. Therefore, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope defined by the claims of the present invention.

Claims

1. A carton conveying and distribution device, characterized in that: include: A fixed conveyor line (1) is used to connect with the conveyor line in the production area to receive and convey cartons (4); Two zero distribution storage units (3) are symmetrically arranged on both sides of the fixed conveyor line (1), each zero distribution storage unit comprises at least five storage line units arranged in parallel; each storage line unit comprises a conveyor line tilting frame, a layer of storage lines (302) is arranged on the conveyor line tilting frame, a second layer of storage lines (304) is arranged on the first layer of storage lines (302) via a second layer of frames, and both the first layer of storage lines (302) and the second layer of storage lines (304) adopt a non-powered roller line structure; The robot unit (2) is located at the rear end of the fixed conveyor line (1), and comprises a robot base (201), a robot body (202) located on the robot base (201), and a clamp (5) is installed at the end of the robot body (202); and is used to transport cartons (4) on the fixed conveyor line (1) to the spare parts storage unit (3).

2. The carton conveying and distribution device according to claim 1 is characterized in that: A material stopper (303) is provided at the end of the unpowered roller line structure.

3. The carton conveying and distribution device according to claim 2 is characterized in that: The top surface of the conveyor line inclined frame and the second-layer frame are both inclined, so that the first-layer storage line (302) and the second-layer storage line (304) both maintain a certain inclination.

4. The carton conveying and distribution device according to claim 3 is characterized in that: The inclinations of the first-layer storage line (302) and the second-layer storage line (304) are both such that the cartons (4) thereon can slide to the material stopper (303) at the end by their own weight.

5. The carton conveying and distribution device according to claim 1 is characterized in that: The fixed conveyor line (1) adopts a roller conveyor line structure.

6. The carton conveying and distribution device according to claim 1 is characterized in that: The robot unit (2) adopts a standard six-axis robot; the six-axis ends of the standard six-axis robot are connected to the fixture (5) via a connecting flange (501).

7. The carton conveying and distribution device according to claim 6 is characterized in that: The clamp (5) comprises an electric roller line (505) and rectangular frames installed on both sides of the electric roller line (505); the three together form a concave structure; a horizontal plate (502) is arranged between the two rectangular frames and above the electric roller line (505), and a connecting flange (501) is arranged on the top of the horizontal plate (502); and both ends of the horizontal plate (502) are respectively fixedly connected to the corresponding rectangular frames.

8. The carton conveying and distribution device according to claim 7 is characterized in that: A guardrail (506) is arranged inside the rectangular frame to prevent the carton from sliding down.

9. The carton conveying and distribution device according to claim 7 is characterized in that: A baffle (507) is provided at the end of the electric roller line (505) for blocking the cartons on the electric roller line (505) to prevent them from falling.

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