Plastic film mulching machine
By designing the coating components, including loosening parts, trench opening parts, roller parts, film pressing parts, soil covering parts and film cutting parts, the problem of low efficiency of the existing film laying machines is solved, and automated film laying is achieved, which improves work efficiency and reduces costs.
Patent Information
- Application Number
- CN202421224297.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing film laying machines are inefficient, require manpower assistance, are time-consuming and labor-intensive, and have complex structures and high costs, resulting in low work efficiency and high labor costs.
A film coating assembly is designed, including loosening parts, trench opening parts, roller parts, film pressing parts, soil covering parts and film cutting parts. The soil is loosened and plowed through the rotary tiller function, and the film is directly cut through the film cutting part after coating, realizing automatic film laying.
It improves the efficiency of film laying, reduces the need for manpower assistance, reduces structural complexity and cost, and reduces the workload of loosening and digging before film laying, and improves the overall work efficiency.
Smart Images

Figure CN222621775U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural machinery, in particular to a ground film covering machine. Background Art
[0002] At present, most of the commonly used film laying machines have low working efficiency and require human assistance, which is time-consuming and labor-intensive. At the same time, there are also significant problems such as being too large, too complex in structure, and too expensive. If the film is laid manually, the progress will be too slow, labor-intensive, and labor-intensive. At the same time, before laying the film, it is necessary to loosen the soil and dig trenches, which will again consume a lot of manpower, energy, and financial resources, and will also cause problems such as low work efficiency and increased workload for farmers. After laying the film, the soil must be covered, which is another waste of time and energy. Utility Model Content
[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0004] In view of the problem of low efficiency of the existing film laying machines mentioned above or in the prior art, the utility model is proposed.
[0005] Therefore, the purpose of the utility model is to provide a film laying component, which aims to solve the problem of low efficiency of existing film laying machines.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a film covering assembly, which includes a soil loosening piece, a trenching piece arranged behind the soil loosening piece, a roller piece arranged behind the trenching piece, a film pressing piece arranged behind the roller piece, a soil covering piece arranged behind the film pressing piece, and a film cutting piece arranged behind the soil covering piece.
[0007] As a preferred solution of the ground film covering machine of the utility model, the loosening member includes a mud guard, a blade arranged behind the mud guard, and a power shaft transmission-connected to the blade.
[0008] As a preferred solution of the ground film covering machine described in the utility model, wherein: a support plate is fixedly arranged above the mudguard, a rotating shaft is transmission-arranged above the support plate, the rotating shaft is transmission-connected to the power shaft, a accommodating frame is movably arranged on one side of the rotating shaft, a rotating knife shaft is movably arranged in the accommodating frame, and the rotating knife shaft is fixedly connected to the blade.
[0009] As a preferred solution of the mulch covering machine described in the utility model, wherein: a frame is arranged below the accommodating frame, an adjusting block is arranged above the frame, a sliding groove is opened in the adjusting block, a sliding block is slidingly arranged in the sliding groove, an extension plate is fixedly connected to the outer wall of the sliding block, and the extension plate is rotatably connected to the rotating knife shaft and the rotating shaft respectively.
[0010] As a preferred solution of the mulching machine described in the utility model, a mounting frame is fixedly arranged above the ditching member, and the ditching member includes a retaining block, a flat soil groove opened below the retaining block, and a ditching slope arranged on the side wall of the retaining block.
[0011] As a preferred solution of the ground film covering machine of the utility model, wherein: a first bracket and a second bracket arranged behind the first bracket are fixedly arranged on the mounting frame, and the roller component includes a first roller movably connected to the first bracket and a second roller movably connected to the second bracket.
[0012] As a preferred solution of the ground film covering machine of the utility model, wherein: the film pressing member includes a first roller and a second roller arranged on both sides of the mounting frame, and the first roller and the second roller are rotatably connected to the mounting frame.
[0013] As a preferred solution of the ground film covering machine described in the utility model, the covering part includes a first covering block, a second covering block symmetrically arranged with the first covering block, and covering slopes respectively opened on the outer walls of the first covering block and the second covering block, and the first covering block and the second covering block are fixedly connected to the mounting frame.
[0014] As a preferred solution of the ground film covering machine of the utility model, the film cutting component includes a mounting plate and a film cutting block arranged on the end surface of the mounting plate, wherein a limit rod is slidably arranged on the outer wall of the mounting plate, and the limit rod is fixedly connected to the mounting frame.
[0015] The beneficial effects of the utility model are as follows: the utility model adds the function of loosening the soil and plowing the land with a rotary tiller to the film covering movement that can be completed by an ordinary film covering machine, and by providing a film cutting piece, the staff can directly cut off the film through the film cutting piece after completing the film covering, thereby easily completing the film pasting work. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is an overall schematic diagram of the ground film covering machine in the utility model.
[0018] Figure 2 It is a bottom view of the ground film covering machine in the utility model.
[0019] Figure 3 This is an enlarged view of point A of the mulching machine in the present invention.
[0020] Figure 4 This is an enlarged view of point B of the mulching machine in the present invention.
[0021] Figure 5 This is an enlarged view of point C of the mulching machine in the present invention. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0025] Example 1
[0026] Reference Figure 1~Figure 4 , is the first embodiment of the utility model, which provides a ground film covering machine, including a film covering assembly 100, which includes a loosening piece 101, a furrowing piece 102 arranged behind the loosening piece 101, a roller piece 103 arranged behind the furrowing piece 102, a film pressing piece 104 arranged behind the roller piece 103, a soil covering piece 105 arranged behind the film pressing piece 104, and a film cutting piece 106 arranged behind the soil covering piece 105.
[0027] The loosening member 101 includes a fender 101a, a blade 101b disposed behind the fender 101a, and a power shaft 101c drivingly connected to the blade 101b.
[0028] Preferably, when the loosening member 101 is working, the blade 101b is driven by the tractor power shaft 101c to perform rotational motion on the one hand, and performs constant speed linear motion along with the forward movement of the unit on the other hand. During the soil cutting process, the blade 101b first cuts off the soil, throws it toward and hits the support plate 101d and the fender 101a, and then falls back to the ground after being crushed. The unit continuously moves forward to loosen the uncultivated land. The rotating blade shaft 101g and the blade 101b are the main working parts of the rotary tiller. The rotating blade shaft 101g is mainly used to transmit power and install the blade 101b. Common blades 101b include curved, chisel-shaped and right-angled blades. The blade we selected is a right-angled blade;
[0029] Unlike the large rotary tillers and small walk-behind rotary tillers in the prior art, the rotary tiller in the present invention is automatically advanced. The size selection of the blade 101b is crucial, which is related to whether the machine can achieve the above functions. After comparing the blade 101b size table, we finally chose the West Asia 3.5 type rotary tiller blade. The appropriate size can fully mill the soil when the motor can drive it. The number of blades 101b is determined to be 12, and every 2 right-angle blades are as follows Figure 4 Shown is one piece, with two pieces forming a group, for a total of 5 groups, with one piece on each side of the mudguard 101a, to ensure uniform soil operation, with a spacing of 4mm between each blade to ensure non-conflicting mutual operation of each blade, so that the overall width exceeds the mulch covering area.
[0030] The fender 101a is used to prevent soil from splashing and further breaking, and can also protect the safety of maintenance personnel and improve working conditions.
[0031] Furthermore, the loosening member 101 is a rotary tiller, which can be divided into horizontal axis type, vertical axis type and oblique axis type according to the position of the rotary tiller shaft; can be divided into traction type, hanging type and direct connection type according to the connection method with the tractor; can be divided into intermediate transmission type and side transmission type according to the transmission method of the shaft. The side transmission type can be divided into two types: side gear transmission and side chain transmission. The utility model adopts the side chain transmission method to transmit the rotating shaft 101g.
[0032] A support plate 101d is fixedly arranged above the mudguard 101a, a rotating shaft 101e is transmission-arranged above the support plate 101d, the rotating shaft 101e is transmission-connected to the power shaft 101c, a accommodating frame 101f is movably arranged on one side of the rotating shaft 101e, a rotating knife shaft 101g is movably arranged in the accommodating frame 101f, and the rotating knife shaft 101g is fixedly connected to the blade 101b.
[0033] Preferably, the rotating cutter shaft 101g is made of a seamless smooth tube, with shaft heads welded at both ends of the shaft for connecting with the left and right support arm pins, and a cutter seat or cutter disc welded on the shaft, and the cutter seat is welded on the rotating cutter shaft 101g in a spiral arrangement for installing the blade 101b; there are holes with equal spacing around the cutter disc for fixing the blade 101b.
[0034] A frame 101h is arranged below the accommodating frame 101f, and an adjusting block 101i is arranged above the frame 101h. A sliding groove 101p is opened in the adjusting block 101i, and a sliding block 101k is slidingly arranged in the sliding groove 101p. An extension plate 101n is fixedly connected to the outer wall of the sliding block 101k, and the extension plate 101n is rotatably connected to the rotating knife shaft 101g and the rotating shaft 101e respectively.
[0035] Preferably, by cooperating with the slider 101k and the slide groove 101p, when it is necessary to adjust the position of the rotating knife shaft 101g and the blade 101b, the installed bolts are removed, and the height of the rotating knife shaft 101g and the blade 101b can be adjusted by adjusting the position of the slider 101k correctly; the extension plate 101n is located between the accommodating frame 101f and the mudguard 101a, and the accommodating frame 101f is provided with a chain and sprocket for driving the rotating knife shaft 101g and the rotating knife shaft 101g.
[0036] A mounting frame 107 is fixedly provided above the trenching member 102. The trenching member 102 includes a retaining block 102a, a flat soil groove 102b provided below the retaining block 102a, and a trenching slope 102c provided on the side wall of the retaining block 102a.
[0037] Preferably, the retaining block 102a is provided with a motor, a gearbox and a power shaft 101c. When in use, the power output of the motor is transmitted to the rotary tiller power meshing gear, and the meshing transmitted by the rotary tiller is separated, and the power is transmitted to the rotary tiller, and then transmitted to the high-speed rotating cutter shaft 101g through a chain. Through the high-speed rotation of the blade 101b, the soil and weeds are rotary tilled in the soil to achieve the loose and granular structure of the soil. During operation, the blade 101b rotates at a certain speed and advances with the group, cutting, crushing and throwing the soil backward, and then dragging it flat. The rotary tiller should travel at a low speed, and the power output shaft is driven to make the blade 101b on the rotary cutter shaft 101g cut the soil block, crush and drag it flat. Through the gearbox conversion, the power shaft 101c speed is increased, and the soil block is broken by the blade 101b.
[0038] Example 2
[0039] Reference Figure 1~Figure 5, which is the second embodiment of the utility model, is based on the previous embodiment, and the difference is that this embodiment further provides a mulching machine, including a first bracket 103a fixedly arranged on a mounting frame 107 and a second bracket 103d arranged behind the first bracket 103a, and the roller member 103 includes a first roller 103b movably connected to the first bracket 103a and a second roller 103c movably connected to the second bracket 103d.
[0040] Preferably, the second roller 103c includes two small roller shafts.
[0041] The film pressing member 104 includes a first roller 104 a and a second roller 104 b which are arranged on both sides of the mounting frame 107 . The first roller 104 a and the second roller 104 b are rotatably connected to the mounting frame 107 .
[0042] The covering member 105 includes a first covering block 105a, a second covering block 105b symmetrically arranged with respect to the first covering block 105a, and covering slopes 105c respectively opened on the outer walls of the first covering block 105a and the second covering block 105b. The first covering block 105a and the second covering block 105b are fixedly connected to the mounting frame 107.
[0043] Preferably, the covering slope 105c on the first covering block 105a and the covering slope 105c on the second covering block 105b are inclined inward, that is, when the covering member 105 moves forward, the soil in the first covering block 105a and the second covering block 105b will be pushed toward the middle by the covering slope 105c and cover the two sides of the film.
[0044] The covering member 105 includes a mounting plate 106 b and a film cutting block 106 c arranged on the end surface of the mounting plate 106 b , wherein a limit rod 106 a is slidably arranged on the outer wall of the mounting plate 106 b , and the limit rod 106 a is fixedly connected to the mounting frame 107 .
[0045] Preferably, the mounting disk 106b is slidably connected to the limit rod 106a, and a motor and a control module for controlling the up and down movement of the mounting disk 106 are connected inside the mounting disk 106. The up and down movement of the mounting disk 106 is controlled by the operator by issuing different instructions, so that the film is cut off when the mounting disk 106 moves downward.
[0046] Preferably, the following motor scheme is selected according to the characteristics that the agricultural drive wheel has a low rotation speed and a large torque transmitted, and the rotary tiller has a high rotation speed and a relatively small torque transmitted:
[0047] The driving wheel adopts a rear axle motor and the rotary tiller is driven by a DC speed regulating motor. The DC speed regulating motor has its own power supply and does not need to be plugged in. It can meet the working conditions of the rotary tiller, and the rear axle motor meets the driving requirements of the overall machinery.
[0048] The utility model adopts a motor drive, and the electric bridge is controlled by a remote wireless remote control, so as to control the overall forward and backward movement. In this way, the rear film laminating machine is connected. In front of the driving center, we will also install a rotary tiller, that is, the control part of the loosening piece 101 and the furrowing piece 102. In the utility model, a nine-tooth transmission shaft is used to connect the rotary tiller and the control motor to achieve the effect of transmitting power. In order to prevent the rotary tiller from entering the ground at the beginning and the ground film is laid as soon as it enters the ground, and the rotary tiller continues to move when it leaves the ground at the end, the rear axle motor and the control part of the rotary tiller in the utility model are controlled separately, so as to achieve the purpose of stopping the two parts separately at any time.
[0049] In summary, the roller part 103, the film pressing part 104, the soil covering part 105 and the soil covering part 105 are referred to as the film laying part in the utility model. The whole film laying part is rear-mounted and is connected to the rear axle motor by a three-point suspension mechanism. Before the film laying machine starts working, the rear axle motor is started first, and the operator feeds the film into the roller part 103, and the roller part 103 pulls out a certain length of film. After the film laying starts, the film is pulled out by the roller part 103 and dragged away with the forward power of the film laying machine. The loosening part 101 and the film pressing part 104 in front rotate with the forward power of the tractor, and press the film and cover the soil. The soil covering part 105 realizes soil pressing on both sides of the film. After the one-way operation is completed, the linear motor film cutting device is started to drive the saw blade to realize linear motion and cut the film. After the film is cut, the saw blade automatically returns and the DC motor is turned off at the same time. When a new stroke begins, the film is still in the roller member 103. After starting its DC motor, there is no need for personnel to feed the film into the single-roller mechanism. The film laying can be successfully completed by repeating other actions.
[0050] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0051] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).
[0052] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0053] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A mulching machine, characterized in that: include, The film covering assembly (100) comprises a soil loosening member (101), a trenching member (102) arranged behind the soil loosening member (101), a roller member (103) arranged behind the trenching member (102), a film pressing member (104) arranged behind the roller member (103), a soil covering member (105) arranged behind the film pressing member (104), and a film cutting member (106) arranged behind the soil covering member (105).
2. The mulching machine according to claim 1, characterized in that: The loosening member (101) comprises a fender (101a), a blade (101b) arranged behind the fender (101a), and a power shaft (101c) drivingly connected to the blade (101b).
3. The mulching machine according to claim 2, characterized in that: A support plate (101d) is fixedly arranged above the fender (101a), a rotating shaft (101e) is transmission-arranged above the support plate (101d), the rotating shaft (101e) is transmission-connected to the power shaft (101c), a containing frame (101f) is movably arranged on one side of the rotating shaft (101e), a rotating blade shaft (101g) is movably arranged in the containing frame (101f), and the rotating blade shaft (101g) is fixedly connected to the blade (101b).
4. The mulching machine according to claim 3, characterized in that: A frame (101h) is arranged below the accommodating frame (101f), an adjusting block (101i) is arranged above the frame (101h), a sliding groove (101p) is provided in the adjusting block (101i), a sliding block (101k) is slidably arranged in the sliding groove (101p), an extension plate (101n) is fixedly connected to the outer wall of the sliding block (101k), and the extension plate (101n) is rotatably connected to the rotating knife shaft (101g) and the rotating shaft (101e) respectively.
5. The mulching machine according to claim 4, characterized in that: A mounting frame (107) is fixedly arranged above the trenching member (102), and the trenching member (102) comprises a soil retaining block (102a), a soil leveling groove (102b) provided below the soil retaining block (102a), and a trenching inclined surface (102c) provided on a side wall of the soil retaining block (102a).
6. The mulching machine according to claim 5, characterized in that: A first bracket (103a) and a second bracket (103d) arranged behind the first bracket (103a) are fixedly arranged on the mounting frame (107); the roller member (103) comprises a first roller (103b) movably connected to the first bracket (103a) and a second roller (103c) movably connected to the second bracket (103d).
7. The mulching machine according to claim 6, characterized in that: The film pressing member (104) comprises a first roller (104a) and a second roller (104b) which are arranged on both sides of the mounting frame (107); the first roller (104a) and the second roller (104b) are rotatably connected to the mounting frame (107).
8. The mulching machine according to claim 7, characterized in that: The covering member (105) comprises a first covering block (105a), a second covering block (105b) symmetrically arranged with respect to the first covering block (105a), and covering slopes (105c) respectively provided on the outer walls of the first covering block (105a) and the second covering block (105b); the first covering block (105a) and the second covering block (105b) are fixedly connected to the mounting frame (107).
9. The mulching machine according to claim 8, characterized in that: The film cutting component (106) comprises a mounting plate (106b) and a film cutting block (106c) arranged on the end surface of the mounting plate (106b), wherein a limit rod (106a) is slidably arranged on the outer wall of the mounting plate (106b), and the limit rod (106a) is fixedly connected to the mounting frame (107).