Feeding machine and cleaning system of feeding pipeline of feeding machine

By setting up a detergent addition pipeline between the feeding pump of the feeder and the pure water pipeline, and adding auxiliary cleaning pipelines at the connection between the flowmeter and the trench, the problem of difficulty in adhesion and automatic cleaning of sugar materials in the feeder pipeline is solved, and the comprehensive cleaning of the pipeline and the stability of sugar materials are achieved.

CN222622169UActive Publication Date: 2025-03-18CHINA TOBACCO ZHEJIANG IND CO LTD
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Patent Information

Application Number
CN202420956321.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-18
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the feeding machine in the tobacco processing industry, sugar is prone to accumulate on the flowmeter and the curved pipeline, resulting in the pipeline blockage, and the pipelines close to the nozzle cannot be automatically cleaned, and it needs to be manually removed for cleaning.

Method used

A cleaning system for feeding pipelines is designed. By setting up a detergent addition pipeline between the feeding pump and the pure water pipeline, and adding auxiliary cleaning pipelines at the connection between the flowmeter and the trench, the amount of cleansing of cleansers is adjusted by using an electromagnetic regulating valve to achieve effective cleaning of scale accumulation.

Benefits of technology

It effectively avoids pipeline blockage, realizes full pipeline cleaning of the feed sugar pipeline, ensures the accuracy and stability of sugar application, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a charging machine and a cleaning system of a charging pipeline of the charging machine, and belongs to the technical field of tobacco production equipment, the cleaning system is used for the charging machine, the charging machine comprises a charging pump and a flow meter, and the charging pump is connected with the flow meter through a pipeline; the cleaning system of the feeding pipeline comprises a plurality of switch valves, namely a first switch valve, a second switch valve, a third switch valve and a fourth switch valve, the feeding pump is connected with a compressed air pipeline through the first switch valve, the feeding pump is connected with a pure water pipeline through the second switch valve, and the pure water pipeline is connected with the feeding pump through the third switch valve. The flow meter is connected with a nozzle through the third switch valve, the flow meter is connected with a trench through the fourth switch valve, and a cleaning agent adding pipeline is arranged between the feeding pump and the second switch valve. According to the utility model, the sugar scale in the pipeline can be effectively cleaned, so that the pipeline is prevented from being blocked, and the whole pipeline of the charging sugar pipeline is cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco production equipment, in particular to a feeder and a cleaning system of a feeder pipeline thereof. Background Art

[0002] KAS feeder is a kind of equipment used in tobacco processing industry. KAS feeder mainly relies on vibrating conveyor to deliver blades into feeder drum. Through the inclination of drum and the guidance of internal material lever and guide plate, blades can flow to the discharge port automatically and evenly. KAS feeder mainly consists of feeding barrel and KAP feeding device. Feeding barrel is mainly used to add spices, flavorings and other substances to tobacco during tobacco processing. Added substances are evenly sprayed onto tobacco through the nozzle of feeding barrel to improve the taste and aroma of tobacco. KAP feeding device mainly delivers sugar to the nozzle at the entrance of feeding barrel, and plays the role of material liquid circulation in pre-filling stage.

[0003] After the production of KAS feeder is completed, the pipeline needs to be cleaned. The current pipeline cleaning method is to clean the pipeline with water and compressed air. The specific pipeline cleaning process is as follows Figure 1 As shown. When actually cleaning the pipeline, the switch valve 2 and the switch valve 4 are opened first, the switch valve 1 and the switch valve 3 are closed first, and the cleaning water first cleans the pipeline. Then, the switch valves 1 and 4 are opened, the switch valves 2 and 3 are closed, and the compressed air blows the cleaning water in the pipeline to the ditch.

[0004] At present, in the process of cleaning the feeding pipeline, there are mainly the following problems:

[0005] (1) Due to the high viscosity of sugar, some of the sugar will accumulate on the flow meter and some curved pipelines, which will cause pipeline blockage over time and affect normal production;

[0006] (2) The pipeline can only be cleaned before the switch valve 3. The part of the pipeline from the switch valve 3 to the nozzle cannot be cleaned. This part of the pipeline can only be cleaned by manual removal and cannot be automatically cleaned. Utility Model Content

[0007] In view of the above, the utility model aims to provide a cleaning system for a feeder and its feeding pipeline, so as to solve the aforementioned problem that part of the sugar material will adhere to the flow meter and some curved pipelines, easily causing pipeline blockage and affecting normal production, and the problem that the pipeline close to the nozzle cannot be automatically cleaned and can only be manually dismantled for cleaning.

[0008] The technical solution adopted by the utility model is as follows:

[0009] In a first aspect of the utility model, a feeding pipeline cleaning system is provided, which is used for a feeding machine, wherein the feeding machine comprises a feeding pump and a flow meter, and the feeding pump is connected to the flow meter through a pipeline; the feeding pipeline cleaning system comprises a plurality of switch valves, namely a first switch valve, a second switch valve, a third switch valve and a fourth switch valve, wherein the feeding pump is connected to a compressed air pipeline through the first switch valve, the feeding pump is connected to a pure water pipeline through the second switch valve, the flow meter is connected to a nozzle through the third switch valve, and the flow meter is connected to a ditch through the fourth switch valve, wherein a detergent adding pipeline is arranged between the feeding pump and the second switch valve.

[0010] Preferably, an electromagnetic regulating valve is provided on the detergent adding pipeline.

[0011] Preferably, the flow meter is also connected to an auxiliary cleaning pipeline through the fourth switch valve.

[0012] Preferably, one end of the auxiliary cleaning pipeline is connected to the fourth switch valve, and the other end is an open structure.

[0013] Preferably, the caliber of the opening structure of the auxiliary cleaning pipeline is matched with the size of the nozzle, so that the nozzle opening of the nozzle can be inserted into the opening structure of the auxiliary cleaning pipeline.

[0014] The second aspect of the utility model provides a feeder, comprising the above-mentioned cleaning system for the feed pipeline.

[0015] The feeder and the cleaning system of the feeder pipeline of the utility model have the following technical effects:

[0016] In the first aspect, a cleaning agent adding pipeline is provided between the feeding pump and the second switch valve, and an electromagnetic regulating valve is provided on the cleaning agent adding pipeline. Since the simple cleaning water cannot clean the accumulated scale, the additional cleaning agent adding pipeline can automatically add sugar cleaning agent during the cleaning process. At the same time, the electromagnetic regulating valve can also be used to adjust the amount of cleaning agent added;

[0017] On the other hand, the flow meter is also connected to an auxiliary cleaning pipeline through the fourth switch valve, and the nozzle mouth of the nozzle can be inserted into the opening structure of the auxiliary cleaning pipeline; when it is necessary to clean the part of the pipeline from the third switch valve to the nozzle, it is only necessary to pull out the nozzle end and insert the nozzle into the auxiliary pipeline to complete the cleaning of the part of the pipeline from the third switch valve to the nozzle, thereby achieving comprehensive cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described below in conjunction with the accompanying drawings, in which:

[0019] Figure 1 It is a schematic diagram of a feeding pipeline cleaning system in the prior art;

[0020] Figure 2 A schematic diagram of a cleaning system for a feeding pipeline provided in an embodiment of the utility model. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention.

[0022] The terms "first", "second", "third", "fourth", etc. (if any) in the specification of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here.

[0023] In the description of this embodiment, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this embodiment can be understood according to specific circumstances.

[0024] One embodiment of the present invention provides an embodiment of a cleaning system for a feeding pipeline. Specifically, Figure 2 As shown, wherein: the cleaning system of the feeding pipeline is used for the feeding machine, the feeding machine includes a feeding pump and a flow meter, and the feeding pump and the flow meter are connected through a pipeline; the cleaning system of the feeding pipeline includes a plurality of switch valves, namely a first switch valve, a second switch valve, a third switch valve and a fourth switch valve, wherein the first switch valve, the second switch valve, the third switch valve and the fourth switch valve correspond to Figure 2The switch valve 1, switch valve 2, switch valve 3 and switch valve 4 in the utility model; the feed pump is connected to the compressed air pipeline through the first switch valve, the feed pump is connected to the pure water pipeline through the second switch valve, the flow meter is connected to the nozzle through the third switch valve, and the flow meter is connected to the ditch through the fourth switch valve, wherein a detergent adding pipeline is provided between the feed pump and the second switch valve. The utility model adds a detergent adding pipeline to the pure water pipeline, and can automatically add sugar detergent during the cleaning process, which makes up for the problem that the simple cleaning water cannot complete the cleaning of the scale.

[0025] In one embodiment of the utility model, an electromagnetic regulating valve is provided on the detergent adding pipeline, the opening of the electromagnetic regulating valve can be adjusted, and the electromagnetic regulating valve can be used to adjust the amount of sugar detergent added.

[0026] In one embodiment of the utility model, the flow meter is also connected to an auxiliary cleaning pipeline through the fourth switch valve. This technical solution adds an auxiliary cleaning pipeline to the pipeline leading to the trench, which can realize automatic cleaning of the pipeline from the third switch valve to the nozzle.

[0027] In one embodiment of the present utility model, one end of the auxiliary cleaning pipeline is connected to the fourth switch valve, and the other end is an open structure, such as Figure 2 The opening A in the auxiliary cleaning pipeline has a diameter that matches the size of the nozzle, so that the nozzle opening of the nozzle can be inserted into the opening structure of the auxiliary cleaning pipeline. When it is necessary to clean the pipeline from the third switch valve to the nozzle, just pull out the nozzle end and insert the nozzle opening into the opening structure of the auxiliary cleaning pipeline to complete the cleaning of the pipeline from the third switch valve to the nozzle, thereby achieving comprehensive cleaning.

[0028] Another embodiment of the present invention provides a feeder, comprising the above-mentioned feeder pipeline cleaning system. The feeder pipeline cleaning system of the present invention can also be used for feeders other than KAS feeders.

[0029] The method of using the utility model is as follows: before starting to clean, control the nozzle to insert the nozzle opening into the opening structure A of the auxiliary cleaning pipeline; when starting to clean, the switch valve 2 and the switch valve 4 are opened, the switch valve 1 and the switch valve 3 are closed, and the electromagnetic regulating valve is opened to a certain degree according to demand, and the cleaning water containing the sugar cleaning agent first cleans the pipeline; after cleaning for a period of time, the switch valve 2 and the switch valve 3 are opened, the switch valve 1 and the switch valve 4 are closed, and the electromagnetic regulating valve remains open; at this time, the cleaning water containing the sugar cleaning agent flows from the nozzle opening of the nozzle to the ditch to clean the sugar cleaning agent. The part of the pipeline from the switch valve 3 to the nozzle is effectively cleaned; after the pipeline near the nozzle mouth is cleaned for a period of time, the electromagnetic regulating valve and the switch valve 1 are closed, the switch valve 2, the switch valve 3, and the switch valve 4 are opened, and the pipeline is cleaned again with cleaning water to completely clean the cleaning agent; after the water cleaning is completed, the switch valve 2 and the regulating valve are closed, the switch valve 1, the switch valve 3, and the switch valve 4 are opened, and the compressed air pipeline is ventilated to remove the cleaning water in the pipeline; after the above cleaning is automatically completed, the nozzle mouth of the nozzle is inserted back into the cylinder entrance of the feeder.

[0030] The feeder and the cleaning system of the feed pipeline of the utility model can effectively clean the sugar scale in the pipeline to avoid clogging of the pipeline, thereby ensuring the smoothness of production; it can realize the full pipeline cleaning of the feeding sugar pipeline to avoid the accumulation of sugar scale in the pipeline before the nozzle, thereby ensuring the stability of the sugar application accuracy, ensuring the stable and effective application of sugar, and improving product quality.

[0031] The above describes in detail the structure, features and effects of the present invention based on the embodiments shown in the drawings, but the above is only a preferred embodiment of the present invention. It should be noted that the technical features involved in the above embodiments and their preferred methods can be reasonably combined and matched into a variety of equivalent schemes by those skilled in the art without departing from or changing the design concept and technical effects of the present invention; therefore, the present invention is not limited to the scope of implementation as shown in the drawings, and all changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the specification and drawings, should be within the protection scope of the present invention.

Claims

1. A feeding pipeline cleaning system, used for a feeding machine, wherein the feeding machine comprises a feeding pump and a flow meter, wherein the feeding pump is connected to the flow meter through a pipeline; characterized in that: The cleaning system of the feeding pipeline includes multiple switch valves, namely a first switch valve, a second switch valve, a third switch valve and a fourth switch valve. The feeding pump is connected to the compressed air pipeline through the first switch valve, the feeding pump is connected to the pure water pipeline through the second switch valve, the flow meter is connected to the nozzle through the third switch valve, and the flow meter is connected to the ditch through the fourth switch valve, wherein a detergent adding pipeline is arranged between the feeding pump and the second switch valve.

2. The cleaning system for the feeding pipeline according to claim 1, characterized in that: The cleaning agent adding pipeline is provided with an electromagnetic regulating valve.

3. The cleaning system for the feeding pipeline according to claim 1, characterized in that: The flow meter is also connected to an auxiliary cleaning pipeline through the fourth switch valve.

4. The cleaning system for the feeding pipeline according to claim 3, characterized in that: One end of the auxiliary cleaning pipeline is connected to the fourth switch valve, and the other end is an open structure.

5. The cleaning system for the feeding pipeline according to claim 4, characterized in that: The caliber of the opening structure of the auxiliary cleaning pipeline is matched with the size of the nozzle, so that the nozzle opening of the nozzle can be inserted into the opening structure of the auxiliary cleaning pipeline.

6. A charging machine, characterized in that: A cleaning system for a feeding pipeline comprising the cleaning system according to any one of claims 1 to 5.