Intelligent automobile adhesive tape production quality detection device

Abstract

The utility model relates to the technical field of automobile adhesive tape detection devices, in particular to an intelligent automobile adhesive tape production quality detection device which comprises a supporting frame, an exposure hole is formed in a bottom plate body of the supporting frame, and a plurality of sets of conveying rollers used for conveying automobile adhesive tapes are arranged between the front side plate body and the rear side plate body of the supporting frame. A reducing sleeve is arranged between every two adjacent sets of conveying rollers located in the middle, the reducing sleeves are fixedly installed on the inner walls of plate bodies on the front side and the rear side of the supporting frame, a front side supporting plate is fixedly installed on the front side face of a plate body at the bottom of each reducing sleeve, a guide frame is arranged above each front side supporting plate, and the guide frames are fixedly installed on the top face of the supporting frame. An air cylinder is fixedly installed on a top plate body of the guide frame, a telescopic shaft of the air cylinder is provided with a cut-off blade, and the cut-off blade is used for cutting off the defective automobile adhesive tape. The device can be used for conveying the automobile adhesive tape and cutting off defective parts, and is convenient to use.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile adhesive tape detection devices, in particular to an intelligent automobile adhesive tape production quality detection device. Background Art

[0002] As an indispensable component in automobile manufacturing, the quality of automotive tape is directly related to the safety and reliability of the car. With the rapid development of the automobile industry, the requirements for tape quality are getting higher and higher. In order to ensure that the tape quality meets the requirements and to improve the consumer experience, quality inspection operations are usually carried out before the tape leaves the factory. Traditional tape production quality inspection methods often rely on manual sampling or offline inspection. This method is not only time-consuming and prone to errors, but also cannot meet the rapid inspection needs of large-scale production.

[0003] With the rapid development of sensor technology, image processing technology, computer vision technology and artificial intelligence technology, strong technical support has been provided for the research and development of intelligent automotive tape production quality inspection equipment. These technologies can realize multi-parameter and all-round real-time detection of tapes, and have a high level of intelligence and automation.

[0004] At present, in order to improve the inspection efficiency and quality in the workshop, the automotive tapes are transported to the intelligent automotive tape quality inspection production line for inspection. This type of intelligent automotive tape production quality inspection device has the advantages of being able to capture the picture and intelligently identify defects on the picture, which further reflects whether the automotive tape contains defects. Once defects are found, it can also alarm and inform the staff, thereby achieving the effect of intelligent inspection.

[0005] However, this type of intelligent automobile tape production quality inspection device can only perform inspection and other operations when in use. Since automobile tape is in the form of long strips, it is not possible to promptly remove the defective area on the automobile tape after it is found. If it is only an intelligent alarm, the staff will need to continue to rush to the production line to remove it, which not only delays time but also affects other operations. In view of this, we propose an intelligent automobile tape production quality inspection device. Utility Model Content

[0006] The purpose of the utility model is to provide an intelligent automobile adhesive tape production quality detection device to solve the defects mentioned in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] An intelligent automobile tape production quality inspection device comprises a support frame, wherein an exposure hole is arranged on the bottom plate body of the support frame, a plurality of groups of conveying rollers for conveying automobile tape are arranged between the front and rear side plates of the support frame, a reducing sleeve is arranged between two adjacent groups of the conveying rollers in the middle position, the reducing sleeve is fixedly mounted on the inner walls of the front and rear side plates of the support frame, a front support plate is fixedly mounted on the front side surface of the bottom plate body of the reducing sleeve, a guide frame is arranged above the front support plate, the guide frame is fixedly mounted on the top surface of the support frame, a cylinder is fixedly mounted on the top plate body of the guide frame, a cutting blade is arranged on the telescopic shaft of the cylinder, and the cutting blade is used for cutting defective automobile tape.

[0009] Preferably, U-shaped frames are fixedly mounted on the top and bottom surfaces of the support frame, the exposure hole is located between the upper and lower U-shaped frames, and an image acquisition module is fixedly mounted on the horizontal section plate of the U-shaped frame.

[0010] Preferably, the conveying roller is rotatably connected to the left and right side plates of the support frame via a rotating shaft, a gear is fixedly installed at the end of the rotating shaft, the upper and lower gears are meshed with each other, and a driving motor is coaxially arranged at the end of one of the rotating shafts.

[0011] Preferably, the reducer sleeve is provided with through holes at both the front and rear ends thereof being connected to the outside, and the height of the through holes decreases successively from the front to the back.

[0012] Preferably, a rear support plate is fixedly mounted on the rear side of the bottom plate body of the reducer sleeve, and the rear support plate is used for supporting the automotive tape.

[0013] Preferably, the front support plate and the rear support plate are both located at a height between the upper and lower conveying rollers, and are used to support the automotive tape to be conveyed between the upper and lower conveying rollers.

[0014] Preferably, a fixing seat is fixedly mounted on the end of the telescopic shaft of the cylinder, a tool seat is fixedly mounted on the fixing seat, and the cutting blade is fixedly mounted on the tool seat.

[0015] Preferably, slide grooves arranged along the height direction are provided on the inner side surfaces of the left and right side plates of the guide frame, and the end plates of the tool seat are located in the slide grooves and are slidably connected with the slide grooves.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model can convey the automobile tape by means of the conveying roller, and utilizes the cylinder to drive the cutting blade to move, so as to realize the cutting operation of the defective automobile tape, thereby achieving the effect of removing the defective automobile tape.

[0018] 2. The utility model provides a reducing sleeve, a front support plate and a rear support plate to ensure that when in use, the end of the cut automotive tape can be inserted along the reducing sleeve and continue to be transported along the rear support plate to the next set of two conveying rollers and be transported forward. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the explosion structure of the utility model;

[0021] Figure 3 It is one of the partial structural schematic diagrams of the utility model;

[0022] Figure 4 This is the second schematic diagram of the partial structure of the utility model;

[0023] Figure 5 This is the third schematic diagram of the partial structure of the utility model;

[0024] Figure 6 This is a system module block diagram of the utility model.

[0025] The meaning of each number in the figure is:

[0026] 1. Support frame; 10. Exposure hole; 11. U-shaped frame; 12. Image acquisition module;

[0027] 2. Conveying roller; 20. Rotating shaft; 21. Gear; 22. Driving motor;

[0028] 3. Reducer sleeve; 30. Through hole; 31. Front support plate; 32. Rear support plate;

[0029] 4. Guide frame; 40. Slideway; 41. Cylinder; 42. Fixed seat; 43. Tool seat; 44. Cutting blade;

[0030] 5. Control system; 50. Data processing system. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1-Figure 6 The utility model provides a technical solution: an intelligent automobile adhesive tape production quality inspection device, comprising a support frame 1, an exposure hole 10 is arranged on the bottom plate of the support frame 1, a U-shaped frame 11 is fixedly installed on the top and bottom surfaces of the support frame 1, the exposure hole 10 is located between the upper and lower U-shaped frames 11, and an image acquisition module 12 is fixedly installed on the horizontal section plate of the U-shaped frame 11, so as to facilitate the image acquisition operation of the automobile adhesive tape by using the image acquisition module 12;

[0033] Specifically, a plurality of conveying rollers 2 for conveying the automotive tape are arranged between the front and rear side plates of the support frame 1, and the conveying rollers 2 are rotatably connected to the left and right side plates of the support frame 1 through a rotating shaft 20, and a gear 21 is fixedly installed at the end of the rotating shaft 20, and the upper and lower gears 21 are meshed with each other, and a driving motor 22 is coaxially arranged at the end of one of the rotating shafts 20, so that the driving motor 22 can be used to drive the conveying rollers 2 to rotate and perform the conveying operation of the automotive tape;

[0034] Specifically, a reducing sleeve 3 is arranged between two adjacent groups of conveying rollers 2 in the middle position, and the reducing sleeve 3 is fixedly mounted on the inner walls of the front and rear side plates of the support frame 1. A front support plate 31 is fixedly mounted on the front side surface of the bottom plate of the reducing sleeve 3, and a guide frame 4 is arranged above the front support plate 31. The guide frame 4 is fixedly mounted on the top surface of the support frame 1, and a cylinder 41 is fixedly mounted on the top plate of the guide frame 4. A cutting blade 44 is arranged on the telescopic shaft of the cylinder 41, and the cutting blade 44 is used for cutting the defective automotive tape.

[0035] In this embodiment, a through hole 30 is provided in the reducer sleeve 3, and both the front and rear ends are connected to the outside world. The height of the through hole 30 decreases from the front to the back, so that the automotive tape can better pass through the through hole 30 from the front side and pass out from the back side, completing the guiding operation of the automotive tape.

[0036] Specifically, a rear support plate 32 is fixedly installed on the rear side of the bottom plate of the reducer sleeve 3, and the rear support plate 32 is used for supporting the automotive tape; the front support plate 31 and the rear support plate 32 are both at the height between the upper and lower conveying rollers 2, and are used to support the automotive tape to be conveyed between the upper and lower conveying rollers 2.

[0037] Furthermore, a fixing seat 42 is fixedly mounted on the end of the telescopic shaft of the cylinder 41, a tool seat 43 is fixedly mounted on the fixing seat 42, and a cutting blade 44 is fixedly mounted on the tool seat 43 by a plurality of fastening screws, so as to facilitate assembly operation.

[0038] In addition, the inner side surfaces of the left and right side plates of the guide frame 4 are provided with slide grooves 40 arranged along the height direction. The end plates of the tool seat 43 are located in the slide grooves 40 and are slidably connected between the slide grooves 40, which plays a role in guiding the movement of the tool seat 43.

[0039] It is worth noting that a control system 5 is provided on one side of the support frame 1, and a data processing system 50 is provided in the control system 5. The image acquisition module 12 is used to capture the image of the conveyed automotive tape. The control system 5 can adopt corresponding control algorithms and sensor technologies to realize intelligent control of the detection process. The control system 5 automatically adjusts the detection parameters and transmission speed according to the changes in the detection data to ensure the accuracy and stability of the detection results; the data processing system 50 receives the detection data from the image acquisition module 12 and performs real-time processing and analysis. The data processing system 50 automatically determines the quality grade of the tape in combination with the preset quality standards and evaluation algorithms, and generates a detailed detection report; the control system 5 is also provided with a user interface, so that the operator can easily view the detection results, control the detection process, and set parameters.

[0040] Finally, it should be noted that the components such as the image acquisition module 12, the control system 5 and the data processing system 50 involved in the present invention are all universal standard parts or components known to technical personnel in this field, and their structures and principles are all known to technical personnel in this field through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and adapted controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the present invention. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in the field.

[0041] When the intelligent automobile adhesive tape production quality inspection device of the utility model is in use, after the automobile adhesive tape passes between the corresponding upper and lower conveying rollers 2, the driving motor 22 is connected to the external power supply and made to work. When the driving motor 22 works, the output shaft thereon rotates to drive the rotating shaft 20 and the conveying roller 2 to rotate, and the conveying operation of the automobile adhesive tape is performed. When it is encountered that there are defects on the automobile adhesive tape, the cylinder 41 is started and made to work. When the cylinder 41 works, the telescopic shaft thereon extends to drive the cutting blade 44 to move downward, so that the starting end of the defective part of the automobile adhesive tape is cut off. After cutting, the cylinder 41 works, and the telescopic shaft thereon shortens and drives the cutting blade 44 to move upward. As the automobile tape continues to be conveyed, when the defective part is conveyed to the front of the cutting blade 44, the cylinder 41 continues to work, and the telescopic shaft thereon extends and drives the cutting blade 44 to move downward, so as to cut off the terminal end of the defective part of the automobile tape; the end of the automobile tape after cutting can pass through the through hole 30 in the reducing sleeve 3, and enter between the upper and lower conveying rollers 2 along the rear support plate 32, and be conveyed outward as the conveying roller 2 continues to rotate.

[0042] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An intelligent automobile adhesive tape production quality inspection device, comprising a support frame (1), characterized in that: An exposure hole (10) is provided on the bottom plate body of the support frame (1); a plurality of groups of conveying rollers (2) for conveying automobile adhesive tape are provided between the front and rear side plates of the support frame (1); a reducing sleeve (3) is provided between two adjacent groups of the conveying rollers (2) at a middle position; the reducing sleeve (3) is fixedly mounted on the inner walls of the front and rear side plates of the support frame (1); a front supporting plate (31) is fixedly mounted on the front side surface of the bottom plate body of the reducing sleeve (3); a guide frame (4) is provided above the front supporting plate (31); the guide frame (4) is fixedly mounted on the top surface of the support frame (1); a cylinder (41) is fixedly mounted on the top plate body of the guide frame (4); a cutting blade (44) is provided on the telescopic shaft of the cylinder (41); the cutting blade (44) is used for cutting defective automobile adhesive tape.

2. The intelligent automobile adhesive tape production quality detection device according to claim 1 is characterized in that: U-shaped frames (11) are fixedly mounted on the top and bottom surfaces of the support frame (1); the exposure hole (10) is located between the upper and lower U-shaped frames (11); and an image acquisition module (12) is fixedly mounted on the horizontal section plate of the U-shaped frame (11).

3. The intelligent automobile adhesive tape production quality detection device according to claim 1 is characterized in that: The conveying roller (2) is rotatably connected to the left and right side plates of the support frame (1) via a rotating shaft (20), a gear (21) is fixedly mounted at the end of the rotating shaft (20), and the upper and lower gears (21) are meshed with each other, and a driving motor (22) is coaxially arranged at the end of one of the rotating shafts (20).

4. The intelligent automobile adhesive tape production quality detection device according to claim 1 is characterized in that: The reducer sleeve (3) is provided with a through hole (30) whose front and rear ends are both connected to the outside world, and the height of the through hole (30) decreases from front to back.

5. The intelligent automobile adhesive tape production quality detection device according to claim 1 is characterized in that: A rear support plate (32) is fixedly mounted on the rear side of the bottom plate of the reducer sleeve (3), and the rear support plate (32) is used for supporting the automotive tape.

6. The intelligent automobile adhesive tape production quality detection device according to claim 5 is characterized in that: The front support plate (31) and the rear support plate (32) are both located at a height between the upper and lower conveying rollers (2) and are used to support the automobile adhesive tape to be conveyed between the upper and lower conveying rollers (2).

7. The intelligent automobile adhesive tape production quality detection device according to claim 1 is characterized in that: A fixed seat (42) is fixedly mounted on the end of the telescopic shaft of the cylinder (41), a tool seat (43) is fixedly mounted on the fixed seat (42), and the cutting blade (44) is fixedly mounted on the tool seat (43).

8. The intelligent automobile adhesive tape production quality detection device according to claim 7 is characterized in that: The inner sides of the left and right side plates of the guide frame (4) are both provided with slide grooves (40) arranged along the height direction, and the end plate of the tool seat (43) is located in the slide groove (40) and is slidably connected with the slide groove (40).

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