Full-automatic high-position depiler

By designing a fully automatic high-position depalletizer and using a linear drive line to drive the empty bottle and partition suction mechanism, the automatic depalletization and transportation of empty bottle and partition is achieved, which solves the problems of frequent manual operations and inability to adapt to the automated production line in the prior art, and improves production efficiency and degree of automation.

CN222647147UActive Publication Date: 2025-03-21ANQIU DINGZHENG MACHINICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421461543.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-21
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The prior art has many manual operations during the depalletization of empty bottles, which are labor-intensive, and does not meet the needs of automated production lines.

Method used

A fully automatic high-position depalletizer is designed, using the first linear drive line and the second linear drive line to drive the empty bottle suction mechanism and the partition suction mechanism to alternately absorb the empty bottle and partition to realize automatic depalletization and transportation.

Benefits of technology

It realizes automatic destacking and transportation of empty bottles and partitions, improves production efficiency, reduces labor costs, and completely replaces human work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic high-position destacking machine which comprises a rack, the top of the rack is provided with a first linear driving line and a second linear driving line which are perpendicular to each other, the first linear driving line is provided with an empty bottle suction mechanism, and the empty bottle suction mechanism is used for sucking empty bottles; the first linear driving line drives the empty bottle suction mechanism to do back-and-forth linear motion on the first linear driving line, the second linear driving line is provided with a partition plate suction mechanism, the partition plate suction mechanism is used for sucking a partition plate, and the second linear driving line drives the partition plate suction mechanism to do back-and-forth linear motion on the partition plate suction mechanism; the device further comprises a stack lifting driving system, and the stack lifting driving system drives the stack lifting bearing seat to move up and down. The empty bottle unstacking and transporting device can unstack and transport stacked empty bottles so as to adapt to an automatic filling mechanical production line, meanwhile, a partition plate between the upper empty bottle and the lower empty bottle can be automatically taken away, the automation degree is high, and manual operation is completely replaced.
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Description

Technical Field

[0001] The utility model relates to a full-automatic high-position depalletizer, belonging to the technical field of bottle material depalletizing. Background Art

[0002] Placing empty bottles in piles is convenient for transportation. Since there are many types of empty bottles, when the bottle size is small, the number of empty bottles on each layer increases. When unloading the bottles manually, each bottle needs to be placed on the chain path. The bottles are placed in multiple layers. After each layer of bottles is taken away, the partition needs to be removed before taking another layer of empty bottles. This results in a large number of manual operations, high labor intensity for workers, high labor costs for enterprises, low production efficiency, and is not conducive to the production of subsequent automated equipment.

[0003] At present, canning machinery is undergoing continuous industry changes and is developing towards semi-automation, automation and other unmanned directions, which brings challenges to traditional manual production equipment. Especially in the field of glass bottles and cans empty bottle unloading, as more and more automated equipment is applied to canning machinery production lines, traditional manual production equipment can no longer adapt to high-speed automated production lines, so there is an urgent need for a small empty bottle unloading equipment that can realize glass bottles, cans and other bottle types.

[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] The utility model aims at the deficiencies in the background technology and provides a fully automatic high-position depalletizer, which can depalletize and transport stacked empty bottles to adapt to the automatic filling machinery production line. At the same time, the partitions between the upper and lower empty bottles can be automatically removed, and the automation degree is high, which completely replaces the manual operation.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A fully automatic high-position depalletizer comprises a frame, wherein a first linear drive line and a second linear drive line are arranged perpendicularly to each other on the top of the frame, wherein an empty bottle suction mechanism is arranged on the first linear drive line, and the empty bottle suction mechanism is used to absorb the empty bottle; the first linear drive line drives the empty bottle suction mechanism to make a back-and-forth linear motion on the first linear drive line, and a partition suction mechanism is arranged on the second linear drive line, and the partition suction mechanism is used to absorb the partition, and the second linear drive line drives the partition suction mechanism to make a back-and-forth linear motion on the second linear drive line;

[0008] The frame comprises a vertically arranged support column, a first linear drive line and a second linear drive line are mounted on the top of the support column, and a stacking bearing seat is mounted on the support column;

[0009] It also includes a stacking drive system, which drives the stacking bearing seat to move up and down.

[0010] Furthermore, the empty bottle suction mechanism comprises an oil cylinder, the lower end of which is provided with an empty bottle suction cup assembly, and the partition suction mechanism comprises a partition suction cup assembly.

[0011] Furthermore, it also includes a bottle discharging chain path, and the running direction of the bottle discharging chain path is arranged parallel to the running direction of the first linear driving line.

[0012] Furthermore, the stacking driving system includes a transmission shaft, both ends of the transmission shaft are rotatably mounted on the upper ends of the supporting columns, a driven sprocket is fixed on the transmission shaft, a driving sprocket is rotatably mounted on the upper ends of the supporting columns, the driving sprocket and the driven sprocket are transmitted by a chain, the driving sprocket drives the transmission shaft to rotate through the chain transmission, a stacking sprocket is fixed at each of the two ends of the transmission shaft at positions inside the supporting columns, a stacking sprocket is mounted on the stacking sprocket, one end of the stacking chain is connected to the stacking bearing seat, and the other end is connected to the counterweight.

[0013] Furthermore, the stacking bearing seat includes a bearing plate, brackets are fixed on both sides of the bearing plate, vertical connecting members are vertically fixed on the brackets, and the vertical connecting member is fixedly connected to one end of the stacking chain.

[0014] Furthermore, a roller is installed on the bracket, a track is vertically arranged inside the supporting column, and the bracket and the roller extend into the interior of the supporting column so that the roller cooperates with the track.

[0015] Furthermore, a loading frame is provided between the supporting columns on both sides, the stacking bearing seat is located in the loading frame, and the empty bottle stack is placed in the loading frame.

[0016] Furthermore, a partition storage frame is provided below the discharge end of the second linear drive line.

[0017] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:

[0018] The empty bottle suction mechanism and the partition suction mechanism suck the empty bottles and partitions alternately. Each time the empty bottles and partitions are sucked, the stacking support seat rises once, thereby realizing the depalletizing and transportation of the empty bottles in stacks to adapt to the automated filling machinery production line.

[0019] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view of the utility model;

[0021] Figure 2 It is a side view of the utility model;

[0022] Figure 3 It is a side view of the stacking bearing base;

[0023] Figure 4 yes Figure 3 Top view of the .

[0024] In the figure,

[0025] 1-frame, 101-support column, 2-transmission shaft, 3-pallet bearing seat, 301-bearing plate, 302-bracket, 303-roller, 304-vertical connecting piece, 4-driving sprocket, 5-driven sprocket, 6-pallet lifting sprocket, 7-pallet lifting chain, 8-counterweight, 9-empty bottle suction mechanism, 10-oil cylinder, 11-first linear driving line, 12-bottle discharge chain, 13-second linear driving line, 14-partition suction mechanism, 15-partition storage frame, 16-loading frame. DETAILED DESCRIPTION

[0026] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0027] like Figure 1-2 As shown, the utility model provides a fully automatic high-position depalletizing machine, including a frame 1, a first linear drive line 11 and a second linear drive line 13 which are vertically arranged on the top of the frame 1, an empty bottle suction mechanism 9 is arranged on the first linear drive line 11, and the empty bottle suction mechanism 9 is used to absorb empty bottles; the first linear drive line 11 drives the empty bottle suction mechanism 9 to make a back-and-forth linear motion thereon, the second linear drive line 13 is provided with a partition suction mechanism 14, and the partition suction mechanism 14 is used to absorb partitions, and the second linear drive line 13 drives the partition suction mechanism 14 to make a back-and-forth linear motion thereon.

[0028] The frame 1 includes a vertically arranged support column 101, a first linear drive line 11 and a second linear drive line 13 are installed on the top of the support column 101, a stacking support seat 3 is installed on the support column 101, and a stack of empty bottles is placed on the stacking support seat 3;

[0029] The utility model further comprises a stacking driving system, and the stacking driving system drives the stacking bearing seat 3 to move up and down.

[0030] Each time the empty bottle suction mechanism 9 and the partition suction mechanism 14 suck an empty bottle and a partition, the stacking support 3 rises once.

[0031] The empty bottle suction mechanism 9 comprises an oil cylinder 10 , and an empty bottle suction cup assembly is disposed at the lower end of the oil cylinder 10 . The partition suction mechanism 14 comprises a partition suction cup assembly.

[0032] The utility model further comprises a bottle discharging chain path 12 , and the running direction of the bottle discharging chain path 12 is arranged parallel to the running direction of the first linear driving line 11 .

[0033] The stacking driving system includes a transmission shaft 2, both ends of which are rotatably mounted on the upper ends of the supporting columns 101, a driven sprocket 5 is fixed on the transmission shaft 2, a driving sprocket 4 is rotatably mounted on the upper ends of the supporting columns 101, the driving sprocket 4 and the driven sprocket 5 are driven by a chain, the driving sprocket 4 drives the transmission shaft 2 to rotate by the chain transmission, and a stacking sprocket 6 is fixed at each of the two ends of the transmission shaft 2 located in the supporting columns 101, a stacking chain 7 is mounted on the stacking sprocket 6, one end of the stacking chain 7 is connected to the stacking bearing seat 3, and the other end is connected to the counterweight 8.

[0034] The stacking support seat 3 includes a support plate 301 , and brackets 302 are fixed on both sides of the support plate 301 . A vertical connecting member 304 is vertically fixed on the bracket 302 , and the vertical connecting member 304 is fixedly connected to one end of the stacking chain 7 .

[0035] The bracket 302 is also provided with a roller 303 , and a track is vertically provided inside the support column 101 . The bracket 302 and the roller 303 extend into the support column 101 , so that the roller 303 matches the track.

[0036] A loading frame 16 is provided between the supporting columns 101 on both sides, the stacking support seat 3 is located in the loading frame 16 , and the empty bottle stack is placed in the loading frame 16 .

[0037] A partition storage frame 15 is provided below the discharge end of the second linear driving line 13 , and the partitions taken out from the partition suction cup assembly are placed in the partition storage frame 15 for collection.

[0038] The specific working principle of the utility model:

[0039] There is a partition under each layer of empty bottles, so that there are partitions between layers. When unloading, the empty bottle stack is placed in the loading frame 16, and the empty bottle suction component of the empty bottle suction mechanism 9 sucks a layer of empty bottles, and under the drive of the first linear drive line 11, the layer of empty bottles is transferred to the bottle discharge chain 12, and the bottle discharge chain 12 transports the empty bottles to the filling machine for filling; then, the stacking drive system drives the stacking support 3 to move up, and the partition suction mechanism 14 sucks the partition, and under the drive of the second linear drive line 13, the partition is transferred to the partition storage frame 15, and the working mode is sequentially, and the empty bottle suction mechanism 9 and the partition suction mechanism 14 alternately suck empty bottles and partitions, and each time the empty bottles and partitions are sucked, the stacking support 3 rises once. It realizes the unstacking and transportation of empty bottles placed in stacks to adapt to the automatic filling machine production line. At the same time, the partition between the upper and lower empty bottles can also be automatically removed, with a high degree of automation, completely replacing manual work.

[0040] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. A fully automatic high-position depalletizer, characterized in that: The machine comprises a frame (1), wherein a first linear drive line (11) and a second linear drive line (13) are arranged perpendicularly to each other on the top of the frame (1); an empty bottle suction mechanism (9) is arranged on the first linear drive line (11), and the empty bottle suction mechanism (9) is used to absorb empty bottles; the first linear drive line (11) drives the empty bottle suction mechanism (9) to make a back-and-forth linear motion on the frame; a partition suction mechanism (14) is arranged on the second linear drive line (13), and the partition suction mechanism (14) is used to absorb partitions; the second linear drive line (13) drives the partition suction mechanism (14) to make a back-and-forth linear motion on the frame; The frame (1) comprises a vertically arranged support column (101), a first linear drive line (11) and a second linear drive line (13) are installed on the top of the support column (101), and a stacking bearing seat (3) is installed on the support column (101); It also comprises a stacking drive system, wherein the stacking drive system drives the stacking bearing seat (3) to move up and down.

2. A fully automatic high-level depalletizer according to claim 1, characterized in that: The empty bottle suction mechanism (9) comprises an oil cylinder (10), the lower end of which is provided with an empty bottle suction cup assembly, and the partition plate suction mechanism (14) comprises a partition plate suction cup assembly.

3. A fully automatic high-position depalletizer according to claim 1, characterized in that: It also comprises a bottle discharging chain path (12), wherein the running direction of the bottle discharging chain path (12) is arranged parallel to the running direction of the first linear driving line (11).

4. A fully automatic high-position depalletizer according to claim 1, characterized in that: The stacking driving system comprises a transmission shaft (2), the two ends of the transmission shaft (2) are respectively rotatably mounted on the upper ends of the supporting columns (101), a driven sprocket (5) is fixed on the transmission shaft (2), a driving sprocket (4) is rotatably mounted on the upper ends of the supporting columns (101), the driving sprocket (4) and the driven sprocket (5) are driven by a chain, the driving sprocket (4) drives the transmission shaft (2) to rotate by the chain, a stacking sprocket (6) is respectively fixed at the two ends of the transmission shaft (2) located inside the supporting columns (101), a stacking chain (7) is mounted on the stacking sprocket (6), one end of the stacking chain (7) is connected to the stacking bearing seat (3), and the other end is connected to the counterweight (8).

5. A fully automatic high-position depalletizer as claimed in claim 4, characterized in that: The stacking bearing seat (3) comprises a bearing plate (301), and brackets (302) are fixed on both sides of the bearing plate (301). A vertical connecting piece (304) is vertically fixed on the bracket (302), and the vertical connecting piece (304) is fixedly connected to one end of the stacking chain (7).

6. A fully automatic high-level depalletizer according to claim 5, characterized in that: A roller (303) is also installed on the bracket (302), and a track is vertically arranged inside the supporting column (101). The bracket (302) and the roller (303) extend into the inside of the supporting column (101), so that the roller (303) cooperates with the track.

7. A fully automatic high-position depalletizer according to claim 1, characterized in that: A loading frame (16) is provided between the supporting columns (101) on both sides, the stacking support seat (3) is located in the loading frame (16), and the empty bottle stack is placed in the loading frame (16).

8. The fully automatic high-position depalletizer according to claim 1, characterized in that: A partition storage frame (15) is provided below the discharge end of the second linear drive line (13).