High-temperature-resistant cable
By designing a multi-layered protective structure, including conductors, braided layers, filler ropes, wire cores, silicone rubber insulation layers, thermal insulation layers, wear-resistant layers and outer sheathing layers, the problem of safety hazards in existing cables under high temperature conditions is solved, and the high-temperature performance and service life of the cables are improved.
Patent Information
- Application Number
- CN202421286184.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-06
AI Technical Summary
There are safety risks for existing cables to be used under high temperature conditions, mainly due to the relatively single material, which leads to low reliability and safety of cables in high temperature environments.
A high-temperature resistant cable is designed, adopting a multi-layered protective structure, including conductors, braided layers, filler ropes, wire cores, silicone rubber insulation layers, thermal insulation layers, wear-resistant layers and outer protective layers. Through the coordination of these layers, the impact of external high temperatures on the interior of the cable is reduced.
It effectively reduces the impact of external high temperature on the inside of the cable, prevents heat from being transmitted to the conductor and wire core, thereby protecting the safe operation of the cable and improving the high temperature resistance and service life of the cable.
Smart Images

Figure CN222653696U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a high temperature resistant cable. Background Art
[0002] Cable is a collection of conductors used to transmit electricity, data or signals. As one of the largest supporting industries in the national economy, power cable is an indispensable component of the power transmission and transformation equipment system and the foundation of various industries. It is widely used in large power stations and transmission line processes, as well as airports, subways, river crossings, sea crossings and other occasions. It is known as the "blood vessels" and "nerves" of the national economy and is closely related to the development of the national economy.
[0003] A Chinese patent document with the search announcement number CN218351180U discloses a cable, including: a conductor; a conductor protection layer, which is coated on the conductor; wherein the conductor protection layer includes a metal component and an armor component, and the metal component and the armor component are interlocked. This utility model solves the problem of low reliability and safety of cables in the prior art, but the patent does not take into account the problem that the material is relatively simple, resulting in safety hazards when using the cable under high temperature conditions. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a high temperature resistant cable, aiming to improve the problem that some cables have safety hazards when used under high temperature conditions due to their relatively single material.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high temperature resistant cable, comprising a conductor, a braided layer is arranged on the outside of the conductor, a plurality of filling ropes are arranged inside the braided layer, a wire core is arranged inside the braided layer, a silicone rubber insulation layer is arranged on the outside of the braided layer, a heat insulation layer is arranged on the outside of the silicone rubber insulation layer, a wear-resistant layer is arranged on the outside of the heat insulation layer, and an outer protective layer is arranged on the outer surface of the wear-resistant layer.
[0006] Through the above technical solution, the impact of external high temperature on the inside of the cable is reduced, and heat is prevented from being transferred to the conductor and the core, thereby protecting the safe operation of the cable.
[0007] Furthermore, the filling rope is arranged between adjacent conductors, and the core is arranged at the center of the conductor.
[0008] The above technical solution helps to maintain the overall structure and shape of the cable.
[0009] Furthermore, the braided layer is bonded to the silicone rubber insulating layer, the silicone rubber insulating layer is bonded to the heat insulating layer, and the heat insulating layer is bonded to the wear-resistant layer.
[0010] Through the above technical solutions, the overall performance and service life of the cable are improved, and its ability to adapt to various environments and working conditions is enhanced.
[0011] Furthermore, the silicone rubber insulation layer is made of silicone rubber material.
[0012] Through the above technical solution, current loss can be effectively blocked, the risk of leakage and short circuit can be reduced, and the safe and reliable operation of the cable system can be ensured.
[0013] Furthermore, the heat insulation layer is made of glass fiber insulation material.
[0014] The above technical solution can effectively block the conduction and radiation of heat and protect the internal components of the cable from being affected by high temperature.
[0015] Furthermore, the wear-resistant layer is made of polyethylene.
[0016] The above technical solution provides additional protection to prevent the cable from being damaged due to friction or wear during use.
[0017] Furthermore, the filling rope is made of nylon.
[0018] Through the above technical solutions, excellent tensile and tensile strength can be provided.
[0019] The utility model has the following beneficial effects:
[0020] 1. In the utility model, the influence of external high temperature on the inside of the cable is effectively reduced through the cooperation between the silicone rubber insulating layer and the thermal insulation layer, and the heat is prevented from being transferred to the conductor and the core, thereby protecting the safe operation of the cable. The problem that some cables have potential safety hazards when used under high temperature conditions due to the relatively single material of the cables is solved, and the high temperature resistance of the cable is improved by the above-mentioned material.
[0021] 2. In the utility model, the effect of protecting the conductor and the core from external damage is achieved through the coordination between the braided layer, the filling rope, the wear-resistant layer and the outer sheath, which solves the problem that the internal material of some cables is single and the wear resistance is poor. The durability and stability of the cable are improved by the above materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a cross-sectional view of a high temperature resistant cable proposed by the utility model;
[0023] Figure 2 This is a braided layer structure diagram of a high temperature resistant cable proposed by the utility model;
[0024] Figure 3 This is a structural diagram of the wear-resistant layer of a high-temperature resistant cable proposed by the utility model.
[0025] Legend:
[0026] 1. Conductor; 2. Braided layer; 3. Filling rope; 4. Wire core; 5. Silicone rubber insulation layer; 6. Heat insulation layer; 7. Wear-resistant layer; 8. Outer sheath. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a high temperature resistant cable, comprising a conductor 1, a braided layer 2 is arranged on the outside of the conductor 1, a plurality of filling ropes 3 are arranged inside the braided layer 2, a wire core 4 is arranged inside the braided layer 2, a silicone rubber insulation layer 5 is arranged on the outside of the braided layer 2, a heat insulation layer 6 is arranged on the outside of the silicone rubber insulation layer 5, a wear-resistant layer 7 is arranged on the outside of the heat insulation layer 6, an outer sheath 8 is arranged on the outer surface of the wear-resistant layer 7, the filling ropes 3 are arranged between adjacent conductors 1, the wire core 4 is arranged at the center of the conductor 1, the braided layer 2 is fitted with the silicone rubber insulation layer 5, the silicone rubber insulation layer 5 is fitted with the heat insulation layer 6, the heat insulation layer 6 is fitted with the wear-resistant layer 7, the silicone rubber insulation layer 5 is made of silicone rubber material, the heat insulation layer 6 is made of glass fiber insulation material, the wear-resistant layer 7 is made of polyethylene material, and the filling rope 3 is made of nylon material.
[0029] The braided layer 2 can provide the cable with additional mechanical strength and tensile strength, protecting the conductor 1 inside the cable from damage by the external environment. The outer sheath 8 of the cable is the outermost protective structure. The outer sheath 8 is usually made of wear-resistant and corrosion-resistant polyvinyl chloride material. This material has excellent wear resistance and chemical stability. Even in harsh working environments, it can effectively protect the internal cable structure from damage. The wear resistance of polyvinyl chloride makes it difficult for the cable to wear or break when it is subjected to external friction, thereby extending the service life of the cable. At the same time, its corrosion resistance also enables the cable to maintain stable performance in harsh environments such as humidity, acid and alkali. In addition to the outer sheath 8, the cable also has a resistant The multi-layer protective structure of the cable is a wear layer 7, a heat insulation layer 6 and a silicone rubber insulation layer 5. The wear layer 7 is usually made of polyethylene material. This material has strong chemical corrosion resistance, which further enhances the wear resistance of the cable and makes it more durable when subjected to external forces. The heat insulation layer 6 is made of glass fiber insulation material. Glass fiber is an insulating material with good heat insulation performance, which can effectively reduce the conduction and propagation of heat. In addition, glass fiber also has a high melting point and thermal stability, and can maintain stable physical properties under high temperature conditions, thereby ensuring the stable operation of the cable under high temperature conditions. The silicone rubber insulation layer 5 is the core part of the cable, which is made of silicone rubber material. Silicone rubber has excellent high temperature resistance and can maintain stable insulation performance at temperatures as high as 200°C or higher. At the same time, silicone rubber also has excellent weather resistance and aging resistance, can maintain stable performance for a long time, and is not easily affected by external environments such as ultraviolet rays, oxygen, and moisture.
[0030] Working principle: When the cable needs to be used, the outer sheath 8 is used as the outer layer of the entire cable to protect the internal cable structure from mechanical and environmental damage. The outer sheath 8 is usually made of wear-resistant and corrosion-resistant polyvinyl chloride material, thereby achieving the effect of safe operation of the cable under harsh working conditions. The wear-resistant layer 7 is made of polyethylene material, and polyethylene has strong resistance to chemical corrosion, thereby increasing the wear resistance of the cable and extending its service life. The thermal insulation layer 6 is made of glass fiber insulation material. Glass fiber is an insulating material with good thermal insulation properties. It can effectively reduce the conduction and propagation of heat. At the same time, it has a high melting point and thermal stability. It can maintain stable physical properties in high temperature environments and can maintain the stability of the cable under high temperature conditions. The silicone rubber insulation layer 5 is made of silicone rubber material. Silicone rubber has excellent high temperature resistance and can maintain stable insulation performance in high temperature environments. It can usually withstand temperatures up to 200°C or higher. At the same time, it has excellent weather resistance and aging resistance, can maintain stable performance for a long time, and is not easily affected by external environments such as ultraviolet rays, oxygen, and moisture, thereby improving the high temperature resistance of the cable.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high temperature resistant cable, comprising a conductor (1), characterized in that: A braided layer (2) is arranged on the outside of the conductor (1), a plurality of filling ropes (3) are arranged inside the braided layer (2), a wire core (4) is arranged inside the braided layer (2), a silicone rubber insulation layer (5) is arranged on the outside of the braided layer (2), a heat insulation layer (6) is arranged on the outside of the silicone rubber insulation layer (5), a wear-resistant layer (7) is arranged on the outside of the heat insulation layer (6), and an outer protective layer (8) is arranged on the outer surface of the wear-resistant layer (7).
2. A high temperature resistant cable according to claim 1, characterized in that: The filling rope (3) is arranged between adjacent conductors (1), and the wire core (4) is arranged at the center of the conductor (1).
3. A high temperature resistant cable according to claim 1, characterized in that: The braided layer (2) is bonded to the silicone rubber insulating layer (5), the silicone rubber insulating layer (5) is bonded to the heat insulating layer (6), and the heat insulating layer (6) is bonded to the wear-resistant layer (7).
4. A high temperature resistant cable according to claim 1, characterized in that: The silicone rubber insulating layer (5) is made of silicone rubber material.
5. A high temperature resistant cable according to claim 1, characterized in that: The heat insulation layer (6) is made of glass fiber insulation material.
6. A high temperature resistant cable according to claim 1, characterized in that: The wear-resistant layer (7) is made of polyethylene material.
7. A high temperature resistant cable according to claim 1, characterized in that: The filling rope (3) is made of nylon.
Citation Information
Patent Citations
Cable
CN218351180U