Efficient hot air vulcanization equipment
By setting up four sets of hot air vulcanization structures and two sets of pressure plate structures in the hot air vulcanization equipment, the problem of poor vulcanization effect in the prior art is solved, and a more efficient vulcanization effect is achieved.
Patent Information
- Application Number
- CN202323473806.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2033-12-20
AI Technical Summary
In the prior art, single-sided hot gas heating vulcanization has the problem of poor vulcanization effect.
An efficient hot air vulcanization equipment is designed, equipped with four sets of hot air vulcanization structures, allowing hot air to inlet at the same time from the upper and left and right sides, and combined with two sets of pressure plate structures to improve vulcanization efficiency.
Through the coordination of multi-directional air inlet and pressure plate structure, the vulcanization effect and efficiency are significantly improved, ensuring that the vulcanization process in the vulcanization tank is more uniform and efficient.
Smart Images

Figure CN222662365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanization equipment, in particular to a high-efficiency hot air vulcanization equipment. Background Art
[0002] Vulcanization, also known as cross-linking and aging, is a process in which linear macromolecules are transformed into three-dimensional network structures under certain temperature and pressure conditions by adding cross-linking aids such as vulcanizers and accelerators to rubber. When vulcanizing some thinner rubber products, in order to prevent the vulcanization temperature from being too high and causing damage to the rubber products, it is necessary to use hot air blowing to perform cold vulcanization on such rubber products at a lower temperature.
[0003] In the prior art, a patent document with publication number CN214353649U proposes a high-speed hot air continuous vulcanization device for rubber seals, including a chassis, a burner and a baffle, a high-speed fan is installed on the right side of the bottom of the chassis, and the output end of the high-speed fan is fixedly connected to an air outlet pipe, and the inner side of the air outlet pipe is fixedly connected to a heat exchanger, the burner is fixedly connected to the left side of the heat exchanger, and shafts are installed through the left and right sides of the top of the chassis, and the outer side of the shaft is connected to a fixed block, the front and rear sides of the fixed block are connected to a connecting rod, and the outer end of the connecting rod is connected to a connecting block, a cover plate is connected below the connecting block, and a sealing gasket is fixedly connected to the lower surface of the cover plate, and a fixing plate is arranged below the sealing gasket. The high-speed hot air continuous vulcanization device for rubber seals is not only convenient for high-speed hot air continuous vulcanization, but also has strong sealing performance and is convenient for treating waste gas.
[0004] Although the prior art uses single-sided hot air heating for vulcanization, the problem of poor vulcanization effect still occurs during actual working process. Utility Model Content
[0005] In view of the shortcomings existing in the above problems, the utility model provides a high-efficiency hot air vulcanization equipment, which is provided with four groups of hot air vulcanization structures, so that the equipment can simultaneously introduce air from the top and the left and right sides to act on the vulcanization tank, so that the vulcanization effect in the vulcanization tank is better; at the same time, two groups of pressing plate structures are provided on the vulcanization tank, so that the equipment can perform pressing plate operation according to actual conditions, and the vulcanization efficiency is higher.
[0006] In order to solve the above problems, the utility model provides a high-efficiency hot air vulcanization equipment, including a base and a box body, the box body is arranged at the upper end of the base, and a pressure plate structure and a top plate structure are arranged on the box body, the pressure plate structure is arranged on the box body, and the top plate structure is arranged at the upper end of the base, and the pressure plate structure and the top plate structure are arranged relatively to each other up and down, wherein, it also includes hot air vulcanization equipment, and the hot air vulcanization equipment includes a first hot air vulcanization structure, a second hot air vulcanization structure, a third hot air vulcanization structure and a fourth hot air vulcanization structure, the first hot air vulcanization structure is arranged at the left end of the box body, the second hot air vulcanization structure is arranged at the right end of the box body, and the third hot air vulcanization structure and the fourth hot air vulcanization structure are arranged at the top of the box body.
[0007] Preferably, the first hot air vulcanization structure includes a first hot air blower, a first electric heater, a first air outlet pipe and a first high-speed air outlet, the first hot air blower is arranged at the left end of the box body, the air outlet end of the first hot air blower is connected to the first air outlet pipe through the first electric heater, and the first high-speed air outlet is arranged at the end of the first air outlet pipe.
[0008] Preferably, the second hot air vulcanization structure includes a second hot air blower, a second electric heater, a second air outlet pipe and a second high-speed air outlet, the second hot air blower is arranged at the right end of the box body, the air outlet end of the second hot air blower is connected to the second air outlet pipe through the second electric heater, and the second high-speed air outlet is arranged at the end of the second air outlet pipe.
[0009] Preferably, the third hot air vulcanization structure includes a third hot air blower, a third electric heater, a third air outlet pipe, a third filter adsorption box and a third high-speed air outlet. The third hot air blower is arranged at the bottom end of the box body, and the air outlet end of the third hot air blower is connected with the third air outlet pipe through the third electric heater, and the top end of the third air outlet pipe is connected with the third filter adsorption box. The third high-speed air outlet is arranged at the bottom of the right end of the third filter adsorption box.
[0010] Preferably, the fourth hot air vulcanization structure includes a fourth hot air blower, a fourth electric heater, a fourth air outlet pipe, a fourth filter-adsorption box and a fourth high-speed air outlet, the fourth hot air blower is arranged at the bottom end of the box body, the air outlet end of the fourth hot air blower is connected with the fourth air outlet pipe through the fourth electric heater, the top end of the fourth air outlet pipe is connected with the fourth filter-adsorption box, and the fourth high-speed air outlet is arranged at the bottom of the left end of the fourth filter-adsorption box.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1. The utility model is provided with four sets of hot air vulcanization structures, so that the equipment can simultaneously introduce air into the vulcanization tank from the top and the left and right sides, so that the vulcanization effect in the vulcanization tank is better; at the same time, two sets of pressing plate structures are provided on the vulcanization tank, so that the equipment can perform pressing plate operation according to actual conditions, and the vulcanization efficiency is higher.
[0013] 2. In the utility model, a filter adsorption box is provided in the two groups of hot air vulcanization structures at the upper end, and two corresponding groups of adsorption filter elements are provided in the filter adsorption box, so as to ensure that the hot air introduced into the hot air vulcanization structure remains pure, thereby protecting the vulcanization effect in the vulcanization tank to the maximum extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below with reference to the accompanying drawings and examples, but the examples are not intended to limit the utility model.
[0016] like Figure 1 As shown, an embodiment of the utility model includes a base 1 and a box body 2, the box body 2 is arranged at the upper end of the base 1, a pressure plate structure and a top plate structure are arranged on the box body 2, a vulcanization tank 3 is arranged at the bottom end of the box body 2, a pressure plate structure is arranged at the upper end of the vulcanization tank 3, the pressure plate structure includes a first pressure plate structure and a second pressure plate structure, the first pressure plate structure is arranged at the left end of the vulcanization tank 3, the second pressure plate structure is arranged at the right end of the vulcanization tank 3, the top plate structure is arranged at the bottom end of the vulcanization tank 3, and the pressure plate structure and the top plate structure are arranged relatively to each other up and down.
[0017] In this embodiment, the first pressure plate structure includes a first cylinder 4 and a first pressure plate 5, the first cylinder 4 is arranged on a first fixed plate 6, the output end of the first cylinder 4 is connected to the first pressure plate 5, and the first fixed plate 6 is arranged on the left end side wall of the vulcanization tank 3, and the second pressure plate structure includes a second cylinder 7 and a second pressure plate 8, the second cylinder 7 is arranged on a second fixed plate 9, the output end of the second cylinder 7 is connected to the second pressure plate 8, and the second fixed plate 9 is arranged on the right end side wall of the vulcanization tank 3.
[0018] In this embodiment, the top plate structure includes a first support seat 10 and a first top plate 11. The first support seat 10 is arranged at the bottom end of the vulcanization tank 3, and the first top plate 11 is arranged at the top of the first support seat 10. The first top plate 11 is arranged correspondingly to the first pressing plate 5 and the second pressing plate 8 up and down.
[0019] In this embodiment, a hot air vulcanization device is provided on the box body 2, and the hot air vulcanization device includes a first hot air vulcanization structure, a second hot air vulcanization structure, a third hot air vulcanization structure and a fourth hot air vulcanization structure. The first hot air vulcanization structure is arranged at the left end of the box body 2, the second hot air vulcanization structure is arranged at the right end of the box body 2, and the third hot air vulcanization structure and the fourth hot air vulcanization structure are arranged at the bottom end of the box body 2.
[0020] In this embodiment, the first hot air vulcanization structure includes a first hot air blower 12, a first electric heater 13, a first air outlet pipe 14 and a first high-speed air outlet 15. The first hot air blower 12 is arranged at the left end of the box body 2, the first air outlet pipe 14 includes a first upper air outlet pipe, a first middle air outlet pipe and a first lower air outlet pipe, the first high-speed air outlet 15 includes a first upper high-speed air outlet, a first middle high-speed air outlet and a first lower high-speed air outlet, the air outlet end of the first hot air blower 12 is connected to the first upper air outlet pipe, the first middle air outlet pipe and the first lower air outlet pipe respectively through the first electric heater 13, and the first upper air outlet pipe, the first middle air outlet pipe and the first lower air outlet pipe are provided at the ends of the first upper air outlet pipe, the first middle air outlet pipe and the first lower air outlet pipe.
[0021] In this embodiment, the second hot air vulcanization structure includes a second hot air blower 16, a second electric heater 17, a second air outlet pipe 18 and a second high-speed air outlet 19. The second hot air blower 16 is arranged at the right end of the box body 2, the second air outlet pipe 18 includes a second upper air outlet pipe, a second middle air outlet pipe and a second lower air outlet pipe, and the second high-speed air outlet 19 includes a second upper high-speed air outlet, a second middle high-speed air outlet and a second lower high-speed air outlet. The air outlet end of the second hot air blower 16 is connected to the second upper air outlet pipe, the second middle air outlet pipe and the second lower air outlet pipe through the second electric heater 17, and the second upper air outlet pipe, the second middle air outlet pipe and the second lower air outlet pipe are provided at the ends of the second upper air outlet pipe, the second middle air outlet pipe and the second lower air outlet pipe.
[0022] In this embodiment, the third hot air vulcanization structure includes a third hot air blower 20, a third electric heater 21, a third air outlet pipe 22, a third filter adsorption box 23 and a third high-speed air outlet 24. The third hot air blower 20 is arranged at the bottom end of the box body 2, and the air outlet end of the third hot air blower 20 is connected with the third air outlet pipe 22 through the third electric heater 21. The top of the third air outlet pipe 22 is connected with the third filter adsorption box 23. A third adsorption filter element is arranged in the third filter adsorption box 23. The third adsorption filter element includes a third upper adsorption filter element and a third lower adsorption filter element arranged in parallel. A third high-speed air outlet 24 is arranged at the bottom of the right end of the third filter adsorption box 23.
[0023] In this embodiment, the fourth hot air vulcanization structure includes a fourth hot air blower 25, a fourth electric heater 26, a fourth air outlet pipe 27, a fourth filter adsorption box 28 and a fourth high-speed air outlet 29. The fourth hot air blower 25 is arranged at the bottom end of the box body 2, and the air outlet end of the fourth hot air blower 25 is connected with the fourth air outlet pipe 27 through the fourth electric heater 26. The top of the fourth air outlet pipe 27 is connected with the fourth filter adsorption box 28. A fourth adsorption filter element is arranged in the fourth filter adsorption box 28. The fourth adsorption filter element includes a fourth upper adsorption filter element and a fourth lower adsorption filter element arranged in parallel. A fourth high-speed air outlet 29 is arranged at the bottom of the left end of the fourth filter adsorption box 28.
[0024] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
[0025] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
[0026] In the description of this specification, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solutions of this patent and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this patent application.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this patent application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0028] In this specification, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this specification can be understood according to specific circumstances.
[0029] In this specification, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0030] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0031] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. An efficient hot air vulcanization equipment, comprising a base and a box body, wherein the box body is arranged at the upper end of the base, and a pressure plate structure and a top plate structure are arranged on the box body, wherein the pressure plate structure is arranged on the box body, and the top plate structure is arranged at the upper end of the base, and the pressure plate structure and the top plate structure are arranged opposite to each other up and down, characterized in that: It also includes hot air vulcanization equipment, which includes a first hot air vulcanization structure, a second hot air vulcanization structure, a third hot air vulcanization structure and a fourth hot air vulcanization structure, wherein the first hot air vulcanization structure is arranged at the left end of the box, the second hot air vulcanization structure is arranged at the right end of the box, and the third hot air vulcanization structure and the fourth hot air vulcanization structure are arranged at the top end of the box.
2. An efficient hot air vulcanization equipment as claimed in claim 1, characterized in that: The first hot air vulcanization structure includes a first hot air blower, a first electric heater, a first air outlet pipe and a first high-speed air outlet. The first hot air blower is arranged at the left end of the box body, the air outlet end of the first hot air blower is connected to the first air outlet pipe through the first electric heater, and the first high-speed air outlet is arranged at the end of the first air outlet pipe.
3. The efficient hot air vulcanization equipment according to claim 1, characterized in that: The second hot air vulcanization structure includes a second hot air blower, a second electric heater, a second air outlet pipe and a second high-speed air outlet. The second hot air blower is arranged at the right end of the box body. The air outlet end of the second hot air blower is connected to the second air outlet pipe through the second electric heater. The second high-speed air outlet is arranged at the end of the second air outlet pipe.
4. The efficient hot air vulcanization equipment according to claim 1, characterized in that: The third hot air vulcanization structure includes a third hot air blower, a third electric heater, a third air outlet pipe, a third filter adsorption box and a third high-speed air outlet. The third hot air blower is arranged at the bottom end of the box body, the air outlet end of the third hot air blower is connected with the third air outlet pipe through the third electric heater, the top end of the third air outlet pipe is connected with the third filter adsorption box, and the third high-speed air outlet is arranged at the right end bottom of the third filter adsorption box.
5. The efficient hot air vulcanization equipment according to claim 1, characterized in that: The fourth hot air vulcanization structure includes a fourth hot air blower, a fourth electric heater, a fourth air outlet pipe, a fourth filter adsorption box and a fourth high-speed air outlet. The fourth hot air blower is arranged at the bottom end of the box body, the air outlet end of the fourth hot air blower is connected with the fourth air outlet pipe through the fourth electric heater, the top end of the fourth air outlet pipe is connected with the fourth filter adsorption box, and the fourth high-speed air outlet is arranged at the bottom of the left end of the fourth filter adsorption box.