Printer automatic leveling platform
By designing an automatic leveling platform on a 3D printer, using components such as electric push rods, universal ball joints and PLC controllers, the problems of high leveling time and error in the existing technology are solved, and fast and accurate platform leveling is achieved, and printing quality is improved.
Patent Information
- Application Number
- CN202420469618.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing 3D printer lifting platform leveling method has a large error, which requires a certain amount of experience and affects the flatness of the printing platform.
An automatic leveling platform is designed, using components such as electric push rods, universal ball joints, PLC controllers and infrared sensors. The push rods are driven by the PLC controller to ensure the flatness of the platform.
Fast and accurate platform leveling is achieved, reducing the experience dependence of operators, and improving the flatness and print quality of the printing platform.
Smart Images

Figure CN222662675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of 3D printers, in particular to an automatic leveling platform for printers. Background Art
[0002] 3D printer, a machine of rapid prototyping technology, is a technology that uses powdered metal or plastic and other bondable materials to construct objects by printing layer by layer based on digital model files. In the past, it was often used to make models in the fields of mold manufacturing, industrial design, etc., and is now gradually being used for the direct manufacturing of some products, which means that this technology is becoming popular.
[0003] The existing 3D printer lifting platform is leveled by rotating the butterfly nut under the platform support plate and adjusting the level through experience and testing. This leveling method takes a long time, has large errors and requires certain experience, which brings a lot of inconvenience to the work. The flatness of the printing platform directly affects the surface flatness of the printing body, so it is often necessary to adjust the flatness of the printing platform to ensure the flatness of the printing platform, so it needs to be improved. Utility Model Content
[0004] The utility model aims to make up for the deficiencies of the prior art and provides an automatic leveling platform for a printer.
[0005] To achieve the above object, the utility model provides the following technical solutions: an automatic leveling platform for a printer, comprising a support platform, a leveling component is arranged on the bottom surface of the support platform, movable components are arranged on each end surface of the support platform, and a detachable component is arranged on the top surface of the support platform;
[0006] The leveling assembly includes an electric push rod, a universal ball joint, a PLC controller and a mounting seat. The four ends of the bottom surface of the support platform are respectively fixedly installed with universal ball joints, and the arc surface of the movable ball of the universal ball joint is penetrated with mounting holes. The four ends of the top surface of the mounting seat are respectively fixedly installed with electric push rods, and the top surface of the movable rod of the electric push rod is fixedly installed with a connecting column, which is inserted into the mounting hole of the universal ball joint and fixedly connected to the inner wall of the mounting hole of the universal ball joint. The bottom surface of the support platform is fixedly installed with a PLC controller.
[0007] As mentioned above, the movable component includes a U-shaped seat, a mounting shaft, a bearing and a sleeve frame. The U-shaped seat is fixedly mounted on the middle end of each end face of the supporting platform. Both ends of the inner wall of the U-shaped seat are penetrated with mounting holes, and the inner wall of the mounting hole is fixedly mounted with a bearing. The two ends of the mounting shaft are respectively connected with the inner ring of the bearing by interference fit, and the arc surface of the mounting shaft is fixedly mounted with a sleeve frame, and the inner wall of the sleeve frame is provided with a horizontal component.
[0008] As mentioned above, the horizontal component includes a transparent tube and a floating block. The transparent tube is inserted and placed on the inner wall of the sleeve frame. The transparent tube is a tube of infrared transmitting material. Limiting grooves are provided at both ends of the inner wall of the transparent tube. The two ends of the floating block are fixedly connected to the limiting strips. The floating block is placed on the inner wall of the transparent tube, and the limiting strips are inserted into the limiting grooves. The arc surface of the transparent tube is provided with an auxiliary component, and the top surface of the floating block is provided with a detection component.
[0009] As mentioned above, the detection component includes an infrared transmitter and an infrared sensor. The infrared transmitter is fixedly installed on the top surface of two of the floating blocks, and the infrared sensor is fixedly installed on the top surface of the other two floating blocks. The transmitting port of the infrared transmitter and the receiving port of the infrared sensor are kept relative to each other.
[0010] As mentioned above, the detection component also includes a counterweight and a micro height sensor. The counterweight is fixedly mounted on the lower end of the arc surface of the transparent tube, and the micro height sensor is fixedly mounted on the bottom surface of the counterweight.
[0011] As mentioned above, the detachable component includes a platform plate, a positioning cylinder and a positioning column. The four ends of the top surface of the support platform are fixedly installed with positioning cylinders, and the four ends of the bottom surface of the platform plate are respectively fixedly installed with positioning columns. The positioning columns are inserted and placed on the inner wall of the positioning cylinder and fit with the inner wall of the positioning cylinder.
[0012] As mentioned above, the positioning column is a metal column, and a magnetic block is fixedly mounted on the bottom surface of the inner wall of the positioning cylinder.
[0013] Compared with the prior art, this printer automatic leveling platform has the following beneficial effects:
[0014] 1. The utility model arranges an electric push rod, a universal ball joint, a U-shaped seat, a bearing, a mounting shaft, a sleeve, a PLC controller, a transparent tube, a floating block, an infrared sensor, an infrared transmitter, a counterweight and a micro-height sensor, so that the mounting seat can be correctly installed on the 3D printer. After the installation is completed, the same volume of water is input into each transparent tube to make the floating block float, so that the infrared sensor and the infrared transmitter are kept horizontal. Due to the arrangement of the U-shaped seat, the bearing and the mounting shaft, the transparent tube on the sleeve is rapidly changed in angle by gravity through the counterweight. At this time, if the supporting platform is not in a horizontal state, the values of each micro-height sensor are different. The PLC controller is used to drive each electric push rod for correction. The electric push rod close to the micro-height sensor with a low value rises, and the electric push rod close to the micro-height sensor with a high value falls. When it is adjusted to the point where the infrared sensor can continuously receive the infrared light emitted by the infrared transmitter, the PLC controller drives the electric push rod to stop, thereby completing the leveling.
[0015] 2. The utility model provides a platform plate, a positioning cylinder, a positioning column and a magnetic block, so that when performing 3D printing, the positioning column on the bottom surface of the platform plate can be inserted into the positioning cylinder, and the positioning column is fixed by adsorbing the magnetic block before printing. After printing is completed, the platform plate can be disassembled from the supporting platform, which is convenient for unloading the printed model.
[0016] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic diagram of a partial three-dimensional structure of a U-shaped seat of the utility model;
[0019] Figure 3 For the utility model Figure 1 A is a schematic diagram of the partially enlarged structure of the middle part;
[0020] Figure 4 For the utility model Figure 2 A schematic diagram of the partially enlarged structure of B in the middle;
[0021] Figure 5 This is a schematic diagram of the structure when the platform plate is not installed;
[0022] Figure 6 It is a bottom view schematic diagram of the structural platform plate of the utility model.
[0023] In the figure: 1. Support platform; 2. Universal ball joint; 3. Electric push rod; 5. Mounting seat; 6. PLC controller; 7. U-shaped seat; 8. Mounting shaft; 9. Bearing; 10. Sleeve; 11. Transparent tube; 12. Float; 13. Infrared transmitter; 1. Infrared sensor; 15. Counterweight; 16. Miniature height sensor; 17. Positioning cylinder; 18. Positioning column; 19. Platform plate; 20. Magnetic block. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figure 1-6 As shown, the utility model provides a technical solution: an automatic leveling platform for a printer, comprising a support platform 1, a leveling component is arranged on the bottom surface of the support platform 1, movable components are arranged on each end surface of the support platform 1, and a detachable component is arranged on the top surface of the support platform 1;
[0026] The leveling assembly includes an electric push rod 3, a universal ball joint 2, a PLC controller 6 and a mounting seat 5. The four ends of the bottom surface of the support platform 1 are fixedly installed with universal ball joints 2, and the arc surface of the movable ball of the universal ball joint 2 is penetrated with mounting holes. The four ends of the top surface of the mounting seat 5 are fixedly installed with electric push rods 3, and the top surface of the movable rod of the electric push rod 3 is fixedly installed with a connecting column, which is inserted into the mounting hole of the universal ball joint 2 and fixedly connected to the inner wall of the mounting hole of the universal ball joint 2. The PLC controller 6 is fixedly installed on the bottom surface of the support platform 1.
[0027] According to the overall structure of the device, the mounting base 5 is correctly installed on the 3D printer. After the installation is completed, the same volume of water is input into each transparent tube 11 to make the floating block 12 float, so that the infrared sensor 14 and the infrared transmitter 13 remain horizontal. Due to the arrangement of the U-shaped seat 7, the bearing 9 and the mounting shaft 8, the transparent tube 11 on the sleeve frame 10 is quickly changed in angle by gravity through the counterweight block 15. At this time, if the supporting platform 1 is not in a horizontal state, the values of each micro height sensor 16 are different. The PLC controller 6 drives each electric push rod 3 to make corrections, and the one close to the low value is The electric push rod 3 of the micro height sensor 16 rises, and the electric push rod 3 of the micro height sensor 16 with a higher value falls. When it is adjusted to the point where the infrared sensor 14 can continuously receive the infrared rays emitted by the infrared transmitter 13, the PLC controller 6 drives the electric push rod 3 to stop, thereby completing the leveling. When performing 3D printing, the positioning column 18 on the bottom surface of the platform plate 19 is inserted into the positioning cylinder 17, and the positioning column 18 is fixed by adsorbing the magnetic block 20, and then printing is performed. After printing is completed, the platform plate 19 can be removed from the supporting platform 1, which is convenient for unloading the printed model.
[0028] like Figure 1-2As shown, the movable component includes a U-shaped seat 7, a mounting shaft 8, a bearing 9 and a sleeve frame 10. The U-shaped seat 7 is fixedly installed on the middle end of each end surface of the supporting platform 1. Both ends of the inner wall of the U-shaped seat 7 are penetrated with mounting holes, and the inner wall of the mounting hole is fixedly installed with a bearing 9. Both ends of the mounting shaft 8 are respectively connected with the inner ring of the bearing 9 by interference fit. The arc surface of the mounting shaft 8 is fixedly installed with a sleeve frame 10, and the inner wall of the sleeve frame 10 is provided with a horizontal component. The horizontal component includes a transparent tube 11 and a floating block 12. The transparent tube 11 is inserted and placed on the inner wall of the sleeve frame 10. The transparent tube 11 is an infrared transmission material tube. Both ends of the inner wall of the transparent tube 11 are provided with limiting grooves. Both ends of the floating block 12 are fixedly connected to the limiting strips. The floating block 12 is placed on the inner wall of the transparent tube 11, and the limiting strips are inserted into the limiting grooves. The arc surface of the transparent tube 11 is provided with an auxiliary component, and the top surface of the floating block 12 is provided with a detection component.
[0029] By setting the U-shaped seat 7, the mounting shaft 8, the bearing 9, the sleeve 10, the transparent tube 11 and the floating block 12, when the supporting platform 1 is not kept horizontal and the transparent tube 11 on the sleeve 10 is tilted, the angle is changed by the U-shaped seat 7, the mounting shaft 8 and the bearing 9.
[0030] like Figure 3-4 As shown, the detection component includes an infrared transmitter 13 and an infrared sensor 14. The infrared transmitter 13 is fixedly installed on the top surface of two of the floating blocks 12, and the infrared sensor 14 is fixedly installed on the top surface of the other two floating blocks 12. The transmitting port of the infrared transmitter 13 and the receiving port of the infrared sensor 14 are kept opposite to each other.
[0031] Through the infrared emitter 13 and the infrared sensor 14 , when the angles of the transparent tube 11 and the ground are the same, the infrared rays emitted by the infrared emitter 13 can be received by the infrared sensor 14 .
[0032] like Figure 1 As shown, the detection component also includes a counterweight 15 and a micro height sensor 16 . The counterweight 15 is fixedly mounted on the lower end of the arc surface of the transparent tube 11 , and the micro height sensor 16 is fixedly mounted on the bottom surface of the counterweight 15 .
[0033] By providing the counterweight 15 and the micro height sensor 16 , the counterweight 15 can speed up the speed at which the transparent tube 11 changes its angle, and the micro height sensor 16 can record the current height data.
[0034] like Figure 5-6As shown, the detachable components include a platform plate 19, a positioning cylinder 17 and a positioning column 18. The four ends of the top surface of the support platform 1 are fixedly installed with the positioning cylinders 17, and the four ends of the bottom surface of the platform plate 19 are respectively fixedly installed with the positioning columns 18. The positioning columns 18 are inserted and placed on the inner wall of the positioning cylinder 17 and fit with the inner wall of the positioning cylinder 17. The positioning column 18 is a metal column, and a magnetic block 20 is fixedly installed on the bottom surface of the inner wall of the positioning cylinder 17.
[0035] By setting the platform plate 19, positioning cylinder 17, positioning column 18 and magnetic block 20, when performing 3D printing, the positioning column 18 on the bottom surface of the platform plate 19 is inserted into the positioning cylinder 17, and the positioning column 18 is fixed by adsorbing it through the magnetic block 20, and then printing is performed. After printing is completed, the platform plate 19 can be removed from the supporting platform 1, which is convenient for unloading the printed model.
[0036] Working principle: Install the mounting base 5 correctly on the 3D printer. After installation, input the same volume of water into each transparent tube 11 to make the floating block 12 float, so that the infrared sensor 14 and the infrared transmitter 13 remain horizontal. Due to the arrangement of the U-shaped seat 7, the bearing 9 and the mounting shaft 8, the transparent tube 11 on the sleeve 10 is quickly changed in angle by gravity through the counterweight 15. At this time, if the supporting platform 1 is not in a horizontal state, the values of each micro height sensor 16 are different. The PLC controller 6 drives each electric push rod 3 to make corrections. The electric push rod 3 near the micro height sensor 16 with a low value rises, and the electric push rod 3 near the micro height sensor 16 with a high value falls. When it is adjusted to the point where the infrared sensor 14 can continuously receive the infrared rays emitted by the infrared transmitter 13, the PLC controller 6 drives the electric push rod 3 to stop, thereby completing the leveling. When performing 3D printing, the positioning column 18 on the bottom surface of the platform plate 19 is inserted into the positioning cylinder 17, and the positioning column 18 is fixed by adsorbing the magnetic block 20, and then printing is performed. After printing is completed, the platform plate 19 can be removed from the supporting platform 1.
[0037] It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A printer automatic leveling platform, comprising a support platform (1), characterized in that: The bottom surface of the support platform (1) is provided with a leveling component, each end surface of the support platform (1) is provided with a movable component, and the top surface of the support platform (1) is provided with a detachable component; The leveling assembly comprises an electric push rod (3), a universal ball joint (2), a PLC controller (6) and a mounting seat (5); the four ends of the bottom surface of the support platform (1) are respectively fixedly mounted with universal ball joints (2); the arc surface of the movable ball of the universal ball joint (2) is penetrated with mounting holes; the four ends of the top surface of the mounting seat (5) are respectively fixedly mounted with electric push rods (3); the top surface of the movable rod of the electric push rod (3) is fixedly mounted with a connecting column; the connecting column is inserted into the mounting hole of the universal ball joint (2) and is fixedly connected to the inner wall of the mounting hole of the universal ball joint (2); the bottom surface of the support platform (1) is fixedly mounted with a PLC controller (6).
2. The automatic leveling platform for a printer according to claim 1, characterized in that: The movable component comprises a U-shaped seat (7), a mounting shaft (8), a bearing (9) and a sleeve (10); the U-shaped seat (7) is fixedly mounted on the middle end of each end surface of the support platform (1); both ends of the inner wall of the U-shaped seat (7) are penetrated with mounting holes, and the inner wall of the mounting hole is fixedly mounted with a bearing (9); the two ends of the mounting shaft (8) are respectively connected to the inner ring of the bearing (9) by interference fit; the arc surface of the mounting shaft (8) is fixedly mounted with a sleeve (10), and the inner wall of the sleeve (10) is provided with a horizontal component.
3. The automatic leveling platform for a printer according to claim 2, characterized in that: The horizontal component comprises a transparent tube (11) and a floating block (12); the transparent tube (11) is inserted and placed on the inner wall of the sleeve frame (10); the transparent tube (11) is a tube made of infrared transmission material; both ends of the inner wall of the transparent tube (11) are provided with limiting grooves; both ends of the floating block (12) are fixedly connected to limiting strips; the floating block (12) is placed on the inner wall of the transparent tube (11), and the limiting strips are inserted into the limiting grooves; an auxiliary component is provided on the arc surface of the transparent tube (11); and a detection component is provided on the top surface of the floating block (12).
4. The automatic leveling platform for a printer according to claim 3, characterized in that: The detection component comprises an infrared transmitter (13) and an infrared sensor (14); the infrared transmitter (13) is fixedly mounted on the top surfaces of two of the floating blocks (12); the infrared sensor (14) is fixedly mounted on the top surfaces of the other two floating blocks (12); the transmitting port of the infrared transmitter (13) and the receiving port of the infrared sensor (14) are both kept opposite to each other.
5. The automatic leveling platform for a printer according to claim 4, characterized in that: The detection component also includes a counterweight (15) and a micro-height sensor (16); the counterweight (15) is fixedly mounted on the lower end of the arc-shaped surface of the transparent tube (11); and the micro-height sensor (16) is fixedly mounted on the bottom surface of the counterweight (15).
6. The automatic leveling platform for a printer according to claim 1, characterized in that: The detachable component comprises a platform plate (19), a positioning cylinder (17) and a positioning column (18); the four ends of the top surface of the support platform (1) are fixedly mounted with the positioning cylinder (17); the four ends of the bottom surface of the platform plate (19) are respectively fixedly mounted with the positioning column (18); the positioning column (18) is inserted and placed on the inner wall of the positioning cylinder (17) and fits with the inner wall of the positioning cylinder (17).
7. The automatic leveling platform for a printer according to claim 6, characterized in that: The positioning column (18) is a metal column, and a magnetic block (20) is fixedly mounted on the bottom surface of the inner wall of the positioning cylinder (17).
Citation Information
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