Multifunctional mining vehicle washing platform

Abstract

The utility model relates to a multifunctional mining vehicle washing platform, and belongs to the technical field of mine environmental protection equipment. According to the technical scheme, a car washing pipeline (17) is fixed to an all-dimensional car washing table (1) and communicated with a car washing pump (6), the car washing pump (6) is communicated with a sedimentation tank (5), the sedimentation tank (5) is connected with the all-dimensional car washing table (1) through a water return channel (3), video monitoring equipment (2) is installed above the all-dimensional car washing table (1), and a water return channel flow monitor (4) is arranged at the lower end of the water return channel (3). The sedimentation tank water level monitor (7) is connected with the car washing pump (6) in series, the video monitoring device (2) is connected with the display screen (13), and the backwater channel water flow monitor (4) and the sedimentation tank water level monitor (7) are connected with the audible and visual alarm (12). According to the utility model, the remote visual and intelligent monitoring of the on-site condition of the vehicle washing platform is realized while the all-directional cleaning of the soil of the mine transport vehicle is realized.

Description

Technical Field

[0001] The utility model relates to a multifunctional mining vehicle washing platform, belonging to the technical field of mining environmental protection equipment. Background Art

[0002] Automobile transport, with its advantages of mobility and flexibility, remains the primary mode of short-distance transportation. The main products of traditional heavy industries, such as mining and building materials, generally contain large amounts of dust. During loading and unloading, some of this dust adheres to the sides of the vehicles. When transport vehicles travel quickly on the highway, the dust attached to the sides not only causes serious dust pollution but also reduces road visibility, posing a significant traffic safety hazard. To address the issue of dust carried by the sides of large transport vehicles, mining companies generally install dedicated car washes at the exit of transport vehicles to remove dust from the vehicles. However, mine operations are large, and car washes at the exit of transport vehicles are generally located in remote areas, making it difficult to assign dedicated personnel to be on duty around the clock. Equipment malfunctions can go undetected in a timely manner, leading to accidents such as transport vehicles leaving the mine without cleaning, water pumps in reservoirs running dry due to lack of water, and car washes being suspended due to untimely water refilling of sedimentation tanks. Utility Model Content

[0003] The purpose of the utility model is to provide a multifunctional mining vehicle washing station. By adopting a vehicle cleaning system, a water resource recycling system and a supervision and control system, it can realize all-round cleaning of the mud of the mine transport vehicles and realize remote visualization and intelligent supervision and control of the on-site situation of the car washing station. It successfully solves the problem that the car washing station cannot be on duty all day due to its remote location, avoids the failure of equipment to be discovered in time, which easily leads to accidents such as transport vehicles leaving the mining site without cleaning, water pumps in the water reservoir being dry and damaged due to lack of water, and sedimentation tanks not being filled with water in time causing the car washing station to suspend work. It really reduces the labor intensity of patrol personnel, puts an end to dust brought out by outbound vehicles, effectively improves the surrounding air environment, lays a solid foundation for green mine construction, and solves the above-mentioned problems existing in the background technology.

[0004] The technical solution of the utility model is: a multifunctional mining vehicle washing platform, including a vehicle cleaning system, a water resource recycling system and a supervision and control system, the vehicle cleaning system includes an all-round washing platform, a washing pipeline, a body washing nozzle, a wheel washing nozzle, a vehicle bottom washing nozzle and a washing nozzle at the end of the washing platform, the washing pipeline is fixed on the all-round washing platform, the body washing nozzle, the wheel washing nozzle, the vehicle bottom washing nozzle and the washing nozzle at the end of the washing platform are arranged in sequence along the driving direction of the all-round washing platform, and are respectively connected to the washing pipeline; the water resource recycling system includes a return channel and a sedimentation channel The sedimentation tank and the car wash pipeline are connected to the car wash pump through the car wash platform water supply pipeline, the car wash pump is connected to the sedimentation tank, and the sedimentation tank is connected to the all-round car wash platform through the return channel; the supervision and control system includes video monitoring equipment, return channel water flow monitor and sedimentation tank water level monitor, the video monitoring equipment is installed above the all-round car wash platform, the return channel water flow monitor is set at the lower end of the return channel, the sedimentation tank water level monitor is connected in series with the car wash pump, the command center is equipped with an audible and visual alarm and a display screen, the video monitoring equipment is connected to the display screen, and the return channel water flow monitor and the sedimentation tank water level monitor are connected to the audible and visual alarm.

[0005] The main frame of the all-round car wash platform is a U-shaped groove structure, and the bottom driving part is composed of a steel pavement of the car wash platform and a cement base of the car wash platform pavement; the car wash pipeline is located on the platforms on both sides of the top of the U-shaped groove of the all-round car wash platform and is fixed by welding. The right end car wash pipeline is connected to the car wash pump through the car wash platform water supply pipeline, and the left end car wash pipeline is connected through the U-shaped pipeline at the top of the car wash platform water supply pipeline.

[0006] The body washing nozzle is in the shape of a long cylindrical tube, and has more than one body washing nozzle water spray hole processed on the inner side. The hole size decreases from bottom to top. The top of the body washing nozzle is closed, and the bottom is upright and fixed directly above the car washing pipeline. It is arranged in two rows on the left and right along the driving direction of the omnidirectional car wash platform to the wheel washing nozzle position.

[0007] The wheel washing nozzles are located inside the car washing pipeline, connected by a threaded structure, and are arranged in two rows on the left and right sides along the driving direction of the omnidirectional car washing platform to the position of the vehicle bottom washing nozzles.

[0008] The underbody washing nozzle is connected to the car washing pipeline through a bend pipe, and is composed of more than one small nozzle arranged in a line and installed on the water outlet pipe, spraying at an angle of 100 degrees to the horizontal direction of driving.

[0009] The end flushing nozzle of the car wash station is located at the end of the car wash pipeline, and the lane cleaning nozzle is a flat nozzle, which sprays water in the direction opposite to the direction of vehicle travel.

[0010] The video surveillance equipment is an outdoor three-way high-definition camera, which is fixed on the left column of the water supply pipe of the car wash station using a tripod, connected to the command center via a fiber optic network cable, and displays the real-time dynamics of the car wash station in all directions through a display screen.

[0011] The return channel water flow monitor and sedimentation tank water level monitor are both composed of a float switch and a metal outer frame. The metal outer frame is provided with one or more detector water mesh holes. The float switch is associated with the sound and light alarm of the command center by connecting the power cord.

[0012] The sedimentation tank water level monitor is connected in series with the car wash pump via a power line.

[0013] It also includes a water supply pipeline and a water supply pump. The water source in the mining area is connected to the sedimentation tank through the water supply pump and the water supply pipeline.

[0014] The beneficial effects of the present utility model are as follows: by adopting a vehicle cleaning system, a water resource recycling system and a supervision and control system, all-round cleaning of the mud on the mine transport vehicles is achieved, and remote visualization and intelligent supervision and control of the on-site conditions of the car wash station are achieved, which successfully solves the problem that the car wash station cannot be on duty all day due to its remote location, avoids the failure of equipment to be discovered in time, and easily causes accidents such as transport vehicles leaving the mining site without cleaning, water pumps in the water reservoir being dry and damaged due to lack of water, and sedimentation tanks not being filled with water in time causing the car wash station to suspend work. It really reduces the labor intensity of patrol personnel, prevents dust from being brought out by outbound vehicles, effectively improves the surrounding air environment, and lays a solid foundation for green mine construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 for Figure 1 Front view of

[0017] Figure 3 It is the E-direction cross-section;

[0018] Figure 4 This is the front view of the command center;

[0019] Figure 5 This is a cross-sectional view of the return channel water flow monitor;

[0020] Figure 6 This is a cross-sectional view of the sedimentation tank water level monitor;

[0021] In the figure: all-round car wash station 1, video surveillance equipment 2, return channel 3, return channel water flow monitor 4, sedimentation tank 5, car wash pump 6, sedimentation tank water level monitor 7, car wash station water supply pipeline 8, water supply pipeline 9, water supply pump 10, command center 11, sound and light alarm 12, display screen 13, dispatching work station 14, body washing nozzle 15, wheel washing nozzle 16, car wash pipeline 17, underbody washing nozzle 18, end washing nozzle of car wash station 19, steel pavement of car wash station 20, detector water mesh 21, position of No. 1 float switch when there is no water flow 22, connecting power cord 23, position of No. 1 float switch when there is water flow 24, position of No. 2 float switch when the water level is normal 25, position of No. 2 float switch when the water level is abnormal 26, water spray hole of body washing nozzle 27, cement base of car wash station pavement 28. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the implementation cases of the present utility model clearer, the technical solutions in the implementation cases of the present utility model will be clearly and completely described below in combination with the drawings in the implementation cases. Obviously, the implementation cases described are only a small part of the implementation cases of the present utility model, rather than all the implementation cases. Based on the implementation cases in the present utility model, all other implementation cases obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present utility model.

[0023] A multifunctional mining vehicle washing station includes a vehicle washing system, a water resource recycling system and a supervision and control system. The vehicle washing system includes an all-round washing station 1, a washing pipeline 17, a body washing nozzle 15, a wheel washing nozzle 16, a vehicle bottom washing nozzle 18 and a washing nozzle 19 at the end of the washing station. The washing pipeline 17 is fixed on the all-round washing station 1. The body washing nozzle 15, the wheel washing nozzle 16, the vehicle bottom washing nozzle 18 and the washing nozzle 19 at the end of the washing station are arranged in sequence along the driving direction of the all-round washing station 1 and are respectively connected to the washing pipeline 17; the water resource recycling system includes a return channel 3 and a sedimentation tank 5, the washing pipeline 17 The car wash station water supply pipe 8 is connected to the car wash pump 6, and the car wash pump 6 is connected to the sedimentation tank 5. The sedimentation tank 5 is connected to the all-round car wash station 1 through the return channel 3; the supervision and control system includes a video monitoring device 2, a return channel water flow monitor 4 and a sedimentation tank water level monitor 7. The video monitoring device 2 is installed above the all-round car wash station 1, the return channel water flow monitor 4 is set at the lower end of the return channel 3, and the sedimentation tank water level monitor 7 is connected in series with the car wash pump 6. The command center (11) is provided with an audible and visual alarm 12 and a display screen 13. The video monitoring device 2 is connected to the display screen 13, and the return channel water flow monitor 4 and the sedimentation tank water level monitor 7 are connected to the audible and visual alarm 12.

[0024] The main frame of the all-round car wash platform 1 is a U-shaped groove structure, and the bottom driving part is composed of a car wash platform steel pavement 20 and a car wash platform pavement cement base 28; the car wash pipeline 17 is located on the platforms on both sides of the top of the U-shaped groove of the all-round car wash platform 1 and is fixed by welding. The right end car wash pipeline 17 is connected to the car wash pump 6 through the car wash platform water supply pipeline 8, and the left end car wash pipeline 17 is connected through the U-shaped pipeline at the top of the car wash platform water supply pipeline 8.

[0025] The body washing nozzle 15 is in the shape of a long cylindrical tube, and has one or more body washing nozzle water spray holes 29 processed on the inner side. The aperture size decreases from bottom to top. The top of the body washing nozzle 15 is closed, and the bottom is upright and fixed directly above the car washing pipeline 17. It is arranged in two rows on the left and right sides along the driving direction of the omnidirectional car washing platform 1 to the position of the wheel washing nozzle 16.

[0026] The wheel washing nozzles 16 are located inside the car washing pipeline 17 and are connected by a threaded structure. They are arranged in two rows in the driving direction of the omnidirectional car washing platform 1 to the position of the vehicle bottom washing nozzle 18.

[0027] The underbody washing nozzle 18 is connected to the car washing pipeline 17 through a bend pipe, and is composed of more than one small nozzle arranged in a line and installed on the water outlet pipe, spraying at an angle of 100 degrees to the horizontal direction of the vehicle.

[0028] The end flushing nozzle 19 of the car wash station is located at the end of the car wash pipeline 17, and the lane cleaning nozzle is a flat nozzle, and the water spraying direction is the ground in the opposite direction of the vehicle.

[0029] The video surveillance device 2 is an outdoor three-way high-definition camera, which is fixed on the left column of the car wash station water supply pipe 8 using a tripod, is connected to the command center 11 through an optical fiber network cable, and displays the real-time dynamics of the car wash station 1 in all directions through the display screen 13.

[0030] The return channel water flow monitor 4 and the sedimentation tank water level monitor 7 are both composed of a float switch and a metal frame, on which one or more detector water mesh holes are provided. The float switch is associated with the sound and light alarm 12 of the command center 11 via a power line 23.

[0031] The sedimentation tank water level monitor 7 is connected in series with the car wash pump 6 via a power line.

[0032] It also includes a water supply pipeline 9 and a water supply pump 10, and the water source of the mining area is connected to the sedimentation tank 5 through the water supply pump 10 and the water supply pipeline 9.

[0033] In practical application, the vehicle washing system is composed as follows:

[0034] The main frame of the all-around car wash platform 1 is a U-shaped trough structure. The bottom driving area is composed of the car wash platform steel pavement 20 and the car wash platform pavement cement base 28 to prevent water damage. The car wash pipeline 17 is located on the platforms on both sides of the U-shaped top of the all-around car wash platform 1 and is fixed by welding. The right-end car wash pipeline 17 is connected to the car wash pump 6 through the car wash platform water supply pipeline 8. The left-end car wash pipeline 17 is connected through the U-shaped pipeline at the top of the car wash platform water supply pipeline 8. The car wash pump 6 draws water from the sedimentation tank 5, ultimately completing the water supply of the all-around car wash platform 1.

[0035] The body washing nozzle 15 is in the shape of a long cylindrical tube, and multiple body washing nozzle water spray holes 29 are processed on the inside. The aperture size decreases from bottom to top to ensure the same water spray distance. The top of the body washing nozzle 15 is closed, and the lower end is upright and fixed directly above the car washing pipeline 17. It is arranged in two rows on the left and right sides along the driving direction of the omnidirectional car washing platform 1 to the position of the wheel washing nozzle 16.

[0036] Wheel wash nozzles 16 are located inside two wash pipes 17 and connected by a threaded structure. They are arranged in two rows along the driving direction of the omnidirectional car wash station 1, leading to the undercar wash nozzles 18. The undercar wash nozzles 18 are connected to the wash pipes 17 via elbows. The undercar wash nozzles 18 are composed of multiple small nozzles arranged in a line on the outlet pipe, spraying at a 100-degree angle to the horizontal direction of the vehicle to achieve undercar cleaning.

[0037] The end flushing nozzle 19 of the car wash station is located at the end of the two car wash pipes 17. The lane cleaning nozzle is a flat nozzle that sprays water to the ground in the opposite direction of the vehicle to clean the mud and sand that the vehicle sticks to the exit.

[0038] The water resource recycling system consists of the following:

[0039] The sedimentation tank 5 is connected to the all-round car wash station 1 through the return channel 3. The all-round car wash station 1 collects the car wash water through the return channel 3 and returns it to the first sedimentation tank of the sedimentation tank 5. After three levels of sedimentation, the water quality is restored to clarity and flows to the car wash pump 6 position, and is again transported to the car wash pipeline 17 to complete the vehicle washing.

[0040] The supervisory control system consists of the following components:

[0041] The video surveillance device 2 is an outdoor three-way high-definition camera, which is fixed on the left column of the car wash station water supply pipe 8 using a tripod, connected to the command center 11 through an optical fiber network cable, and uses a display screen 13 to display the real-time dynamics of the car wash station.

[0042] The backwater channel water flow monitor 4 is located at the bottom of the backwater channel 3. The float switch is associated with the sound and light alarm 12 of the command center 11 by connecting the power cord 23. When there is no water flow through the backwater channel 3, the float switch in the backwater channel water flow monitor 4 is in the state position 22 of the No. 1 float switch when there is no water flow. When there is water flow through the backwater channel 3, the float switch in the backwater channel water flow monitor 4 is in the state position 24 of the No. 1 float switch when there is water flow, thereby completing the power on and off of the sound and light alarm 12 and realizing intelligent water flow detection.

[0043] The sedimentation tank water level monitor 7 is located on the car wash pump 6 and is connected in series with the car wash pump 6 through a power cord. When the water level in the sedimentation tank 5 is normal, the float switch in the sedimentation tank water level monitor 7 is in the state position 25 when the water level of the No. 2 float switch is normal, and the car wash pump 6 works normally. When the water level in the sedimentation tank 5 exceeds the lower limit, the float switch in the sedimentation tank water level monitor 7 is in the state position 26 when the water level of the No. 2 float switch is abnormal, and the car wash pump 6 is powered off and stops working to avoid dry pumping damage to the car wash pump 6.

[0044] If an abnormality occurs at the car wash station, the sound and light alarm 12 will promptly alert the dispatcher at the dispatch station 14 through sound and red light. The dispatcher can remotely observe the dynamics of key locations throughout the car wash station, determine the cause of the alarm, and promptly dispatch relevant personnel to address the problem. If the water level is insufficient, the water supply pump 10 will be activated to replenish the water source from the mining area to the sedimentation tank 5 through the water supply pipeline 9 until the alarm is lifted. Ultimately, remote visualization and intelligent supervision and control of the on-site conditions of the car wash station are achieved.

[0045] The utility model successfully solves the problem that the car wash station cannot be manned around the clock due to its remote location. It realizes all-round cleaning of the mud on the mine transport vehicles and realizes remote visualization and intelligent supervision and control of the on-site situation of the car wash station. It successfully solves the problem that the car wash station cannot be manned around the clock due to its remote location, avoids the failure of equipment to be discovered in time, which easily leads to accidents such as transport vehicles leaving the mining site without cleaning, water shortage in the water reservoir and dry pumping damage of the car wash pump, and failure to add water to the sedimentation tank in time causing the car wash station to suspend work. It really reduces the labor intensity of patrol personnel, prevents dust from being brought in by outbound vehicles, effectively improves the surrounding air environment, and lays a solid foundation for green mine construction.

Claims

1. A multifunctional mining vehicle washing station, characterized in that: The invention comprises a vehicle washing system, a water resource recycling system and a supervision and control system. The vehicle washing system comprises an all-round car washing platform (1), a car washing pipeline (17), a body washing nozzle (15), a wheel washing nozzle (16), a vehicle bottom washing nozzle (18) and a washing nozzle (19) at the end of the car washing platform. The car washing pipeline (17) is fixed on the all-round car washing platform (1). The body washing nozzle (15), the wheel washing nozzle (16), the vehicle bottom washing nozzle (18) and the washing nozzle (19) at the end of the car washing platform are arranged in sequence along the driving direction of the all-round car washing platform (1) and are respectively connected to the car washing pipeline (17). The water resource recycling system comprises a return channel (3) and a sedimentation tank (5). The car washing pipeline (17) is connected to the water supply pipeline (8) of the car washing platform through the water supply pipeline (8) of the car washing platform. The car wash pump (6) is connected to the sedimentation tank (5), and the sedimentation tank (5) is connected to the omnidirectional car wash platform (1) through the return channel (3); the supervision and control system comprises a video monitoring device (2), a return channel water flow monitor (4) and a sedimentation tank water level monitor (7), the video monitoring device (2) is installed above the omnidirectional car wash platform (1), the return channel water flow monitor (4) is arranged at the lower end of the return channel (3), the sedimentation tank water level monitor (7) and the car wash pump (6) are connected in series, the command center (11) is provided with an audible and visual alarm (12) and a display screen (13), the video monitoring device (2) is connected to the display screen (13), and the return channel water flow monitor (4) and the sedimentation tank water level monitor (7) are connected to the audible and visual alarm (12).

2. A multifunctional mining vehicle washing station according to claim 1, characterized in that: The main frame of the all-round car wash platform (1) is in a U-shaped groove structure, and the bottom driving part is composed of a car wash platform steel pavement (20) and a car wash platform pavement cement base (28); the car wash pipeline (17) is located on the platforms on both sides of the top of the U-shaped groove of the all-round car wash platform (1) and is fixed by welding. The right end car wash pipeline (17) is connected to the car wash pump (6) through the car wash platform water supply pipeline (8), and the left end car wash pipeline (17) is connected through the U-shaped pipeline at the top of the car wash platform water supply pipeline (8).

3. The multifunctional mining vehicle washing station according to claim 1 is characterized in that: The body washing nozzle (15) is in the shape of a long cylindrical tube, and has one or more body washing nozzle water spray holes (29) processed on the inner side, the hole diameter of which decreases from bottom to top. The top of the body washing nozzle (15) is in a closed state, and the bottom is upright and fixed directly above the car washing pipeline (17), and is arranged in two rows on the left and right along the driving direction of the omnidirectional car washing platform (1) to the position of the wheel washing nozzle (16).

4. The multifunctional mining vehicle washing station according to claim 1 is characterized in that: The wheel washing nozzles (16) are located inside the car washing pipeline (17), connected via a threaded structure, and arranged in two rows on the left and right along the driving direction of the omnidirectional car washing platform (1) to the position of the underbody washing nozzles (18).

5. The multifunctional mining vehicle washing station according to claim 1 is characterized in that: The underbody washing nozzle (18) is connected to the car washing pipeline (17) via a curved pipe, and is composed of more than one small nozzle arranged in a line and installed on the water outlet pipe, spraying at an angle of 100 degrees to the horizontal direction of the vehicle.

6. The multifunctional mining vehicle washing station according to claim 1 is characterized in that: The end flushing nozzle (19) of the car wash station is located at the end of the car wash pipeline (17), and the lane cleaning nozzle is a flat nozzle, and the water spraying direction is the ground in the opposite direction of the vehicle's travel.

7. The multifunctional mining vehicle washing station according to claim 1 is characterized in that: The video monitoring device (2) is an outdoor three-way high-definition camera, which is fixed on the left column of the water supply pipeline (8) of the car wash station by means of a tripod, is connected to the command center (11) via an optical fiber network cable, and displays the real-time dynamics of the car wash station (1) in all directions via a display screen (13).

8. The multifunctional mining vehicle washing station according to claim 1 is characterized by: The return channel water flow monitor (4) and the sedimentation tank water level monitor (7) are both composed of a float switch and a metal outer frame, on which one or more detector water mesh holes are provided, and the float switch is associated with the sound and light alarm (12) of the command center (11) via a power line (23).

9. The multifunctional mining vehicle washing station according to claim 1, characterized in that: The sedimentation tank water level monitor (7) is connected in series with the car wash pump (6) via a power line.

10. The multifunctional mining vehicle washing station according to claim 1, characterized in that: It also comprises a water replenishment pipeline (9) and a water replenishment pump (10), and the water source of the mining field is connected to the sedimentation tank (5) through the water replenishment pump (10) and the water replenishment pipeline (9).

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