Perforation-free mounting structure for TPO (thermoplastic polyolefin) waterproof roll
By using thermally insulated support and thermally insulated sleeve structures in the TPO waterproof coil installation structure, the welding quality and insulation performance problems caused by the lack of support in the existing installation structure are solved, and higher welding stability and roof insulation performance are achieved.
Patent Information
- Application Number
- CN202420936891.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing TPO waterproof coil installation structure lacks a support structure, which makes welding quality difficult to ensure, affecting the insulation performance and lateral stress performance of the roof structure.
The welded steel sheet is supported by thermally insulated support, and the thermal bridge between the connecting bolts and the welded steel sheet is disconnected through the thermally insulated sleeve structure to increase the lateral strength of the support.
It improves the structural stability and welding quality of the welded steel sheet, enhances the insulation performance and lateral stress performance of the roof structure, and extends the service life of the installation structure.
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Figure CN222667345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of construction, in particular to a non-perforated installation structure of a TPO waterproof coiled material. Background Art
[0002] Thermoplastic polyolefin waterproofing membrane (TPO), the North American roof waterproofing master, has a service life of over 25 years. It is known for its low-temperature flexibility and weather resistance, and is resistant to root puncture. It is widely used in steel structure factories, color steel roofs, large commercial and civil building roofs that have special requirements for waterproofing. Most of the current TPO waterproofing membranes are installed through non-perforated fixings. The existing non-perforated fixings include welded steel sheets. The welded steel sheets are connected to the lower corrugated steel plates or building purlins and other structures through connecting bolts that penetrate the insulation structure layer and other structures. The welded steel sheets are heated by an electromagnetic induction welding machine and welded to the TPO waterproofing membrane. After cooling, a high-strength connection node is formed, which can well resist the wind-lifting effect. In addition, the TPO waterproofing membrane is not perforated and damaged, and has good integrity, which can achieve a good waterproofing effect.
[0003] However, since the insulation structure layer between the corrugated steel plate and the TPO waterproofing membrane is generally made of lightweight materials, the texture is relatively soft and elastic. When installing the connecting bolts, it is easy to cause the center of the welded steel sheet to sag due to the difficulty in controlling the tightening force, which causes the welding surface of the welded steel sheet and the TPO waterproofing membrane to tilt, making the contact between the welded steel sheet and the TPO waterproofing membrane uneven, and the bonding after welding is not strong, thus affecting its welding strength. At the same time, the two ends of the connecting bolt are connected to the welding steel sheet and the corrugated steel plate respectively, and the heat will be directly transferred to the outside through the connecting bolt, thereby affecting the insulation performance of the entire roof structure. Furthermore, due to the soft nature of the insulation structure layer, its lateral strength is poor. If it only relies on the connection of the connecting bolts, the welding steel sheet will drive the connecting bolts to move laterally under the effect of the wind lifting effect, which is easy to cause fatigue damage to the relevant connection nodes, thereby affecting the service life. Utility Model Content
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present utility model is to provide a TPO waterproof membrane non-perforated installation structure to solve the problem that the existing TPO waterproof membrane installation structure lacks a supporting structure, resulting in difficulty in ensuring welding quality, affecting the thermal insulation performance of the roof structure, and poor lateral force performance.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: a non-perforated installation structure of a TPO waterproof coil, comprising a corrugated steel plate, a thermal insulation structure layer and a TPO waterproof layer from bottom to top, wherein the TPO waterproof layer is connected to the corrugated steel plate through a non-perforated fixing member, wherein the non-perforated fixing member comprises a circular welding steel sheet arranged between the TPO waterproof layer and the thermal insulation structure layer, the welding steel sheet is connected to the corrugated steel plate through a connecting bolt that penetrates the thermal insulation structure layer, and the TPO waterproof layer is welded to the welding steel sheet; and further comprising The invention relates to a heat-insulating support member which passes through the heat-insulating structure layer. The heat-insulating support member is a cylindrical structure which is vertically arranged and made of a heat-insulating material. The upper end thereof is connected to a welded steel sheet, and the lower end thereof is connected to a corrugated steel plate. A connecting hole which passes through both ends is opened at the axis thereof. A heat-insulating sleeve which is made of a heat-insulating material is sleeved in the connecting hole. The upper end of the heat-insulating sleeve is connected to the welded steel sheet, and the lower end thereof extends toward the middle part of the support member. The lower end of the connecting bolt passes through the heat-insulating sleeve and the connecting hole and is connected to the corrugated steel plate, and the upper end thereof is connected to the lower end of the heat-insulating sleeve.
[0006] As an optimization, the upper end of the thermal insulation sleeve is extended to form a connecting cap, and the lower end is provided with a base plate, and a through hole is opened on the base plate, the diameter of the through hole is smaller than the inner diameter of the thermal insulation sleeve, so that the base plate forms a supporting platform structure; correspondingly, a through hole is opened at the center of the welding steel sheet, the lower end of the thermal insulation sleeve passes through the through hole, and its connecting cap is fit-connected to the upper side of the welding steel sheet; the connecting bolt has a screw and a nut, the screw passes through the through hole, and the nut is fit-connected to the upper side of the supporting platform structure.
[0007] As an optimization, the connecting hole includes a first hole segment and a second hole segment, the diameter of the first hole segment is larger than the diameter of the second hole segment and matches the outer diameter of the thermal insulation sleeve, and the diameter of the second hole segment is consistent with the diameter of the through hole, so that a step structure is formed at the connection between the first hole segment and the second hole segment, wherein the length of the first hole segment matches the length of the thermal insulation sleeve, and when the lower end of the thermal insulation sleeve is against the step structure, its connecting cap is fit-connected with the upper side of the welding steel sheet.
[0008] As an optimization, the upper end of the support member is provided with a plurality of concentric annular grooves, and correspondingly, a plurality of concentric annular ridges are formed on the lower side of the welded steel sheet, and the ridges are embedded in the grooves.
[0009] As an optimization, the cross-section of the groove and the convex ridge is rectangular, isosceles trapezoidal, triangular or semicircular.
[0010] As an optimization, the welding steel sheet is formed with an upwardly protruding welding ring so that a mounting groove is formed at the center of the circle. The lower side of the TPO waterproof layer is welded to the upper side of the welding ring, and the support member corresponds to the position of the mounting groove.
[0011] As an optimization, the lower end of the support member is connected to the corrugated steel plate by self-tapping screws.
[0012] Compared with the prior art, the utility model has the following advantages: by using a heat-insulating support member to support the welded steel sheet, when installing the connecting bolts, the welded steel sheet will not be sunken due to the deformation of the thermal insulation structure layer, thereby ensuring the structural stability of the welded steel sheet and the welding quality; at the same time, a heat-insulating sleeve structure is adopted so that the connecting bolts are not directly connected to the welded steel sheet, thereby disconnecting the thermal bridge between the corrugated steel plate and the welded steel sheet, thereby improving the overall thermal insulation performance of the roof structure; and the support member is fixed on the corrugated steel plate, and its size is large, which can assist the connecting bolts to improve the overall lateral force performance of the installation structure, thereby improving the overall strength of the installation structure and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 for Figure 1 A partial enlarged view of the middle A;
[0015] Figure 3 It is a bottom view of the welded steel sheet in the utility model;
[0016] In the figure: 1 corrugated steel plate, 2 thermal insulation structure layer, 3 TPO waterproof layer, 4 welded steel sheet, 401 convex ridge, 402 welding ring, 5 connecting bolt, 6 thermal insulation support, 7 connecting hole, 701 step structure, 8 thermal insulation sleeve, 801 connecting cap, 802 base structure. DETAILED DESCRIPTION
[0017] The utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when used, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", etc. do not mean that the components are absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted. In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] Example: See Figures 1 to 3 A non-perforated installation structure of a TPO waterproof membrane comprises, from bottom to top, a corrugated steel plate 1, a thermal insulation structure layer 2 and a TPO waterproof layer 3, wherein the TPO waterproof layer 3 is connected to the corrugated steel plate 1 through a non-perforated fixing part, wherein the non-perforated fixing part comprises a circular welding steel sheet 4 arranged between the TPO waterproof layer 3 and the thermal insulation structure layer 2, the welding steel sheet 4 is connected to the corrugated steel plate 1 through a connecting bolt 5 penetrating the thermal insulation structure layer 2, and the TPO waterproof layer 3 is welded to the welding steel sheet 4; specifically, the welding steel sheet 4 is formed with an upwardly protruding welding ring 402, so that an installation groove is formed at the center of the circle, and the lower side of the TPO waterproof layer 3 is welded to the upper side of the welding ring 402.
[0021] It also includes a heat-insulating support member 6 that passes through the heat-insulating structure layer 2. The heat-insulating support member 6 is a cylindrical structure that is vertically arranged and made of heat-insulating material. Its upper end is connected to the welded steel sheet 4, and its lower end is connected to the corrugated steel plate 1 through self-tapping screws. A connecting hole 7 that passes through both ends is opened at its axis. A heat-insulating sleeve 8 made of heat-insulating material is sleeved in the connecting hole 7. The upper end of the heat-insulating sleeve 8 is connected to the welded steel sheet 4, and the lower end extends to the middle of the support member. The lower end of the connecting bolt 5 passes through the heat-insulating sleeve 8 and the connecting hole 7 and is connected to the corrugated steel plate 1, and its upper end is connected to the lower end of the heat-insulating sleeve 8. Specifically, the heat-insulating support member 6 is a wooden structure, and the heat-insulating sleeve 8 is made of high-strength plastic or composite material, so that it has good heat-insulating performance.
[0022] The upper end of the thermal insulation sleeve 8 extends outward to form a connecting cap 801, and the lower end is provided with a base plate, and a through hole is opened on the base plate. The diameter of the through hole is smaller than the inner diameter of the thermal insulation sleeve 8, so that the base plate forms a supporting platform structure 802; correspondingly, a through hole is opened at the center of the welding steel sheet 4, and the lower end of the thermal insulation sleeve 8 passes through the through hole, and its connecting cap 801 is fit-connected to the upper side of the welding steel sheet 4; the connecting bolt 5 has a screw and a nut, and its screw passes through the through hole, and its nut is fit-connected to the upper side of the supporting platform structure 802.
[0023] The connecting hole 7 includes a first hole section and a second hole section, wherein the diameter of the first hole section is larger than the diameter of the second hole section and matches the outer diameter of the heat insulating sleeve 8, and the diameter of the second hole section is consistent with the diameter of the perforation, so that a step structure 701 is formed at the connection between the first hole section and the second hole section, wherein the length of the first hole section matches the length of the heat insulating sleeve 8, and when the lower end of the heat insulating sleeve 8 abuts against the step structure 701, its connecting cap 801 is fitted and connected with the upper side of the welding steel sheet 4. In this way, the pressure of the nut of the connecting bolt 5 is jointly borne by the step structure 701 and the supporting platform structure 802 of the heat insulating sleeve 8, thereby improving the connection strength. At the same time, the first hole section of the connecting hole 7 matches the outer diameter of the heat insulating sleeve 8, so that the heat insulating sleeve 8 can be better bound and restricted, so that it has better strength, prevents it from being damaged under the action of tension and lateral force, and improves its service life. Through this installation structure, the heat transfer between the connecting bolt 5 and the welding steel sheet 4 is completely disconnected, thereby improving the thermal insulation performance of the roof structure.
[0024] Furthermore, in order to improve the lateral stability of the welded steel sheet 4, a plurality of concentric annular grooves are provided at the upper end of the support member, and correspondingly, a plurality of concentric annular ridges 401 are formed on the lower side of the welded steel sheet 4, and the ridges 401 are embedded in the grooves, wherein the cross-sections of the grooves and the ridges 401 are rectangular, isosceles trapezoidal, triangular or semicircular, thereby limiting the lateral slippage of the welded steel sheet 4, and then the lateral force is resisted by the support member, thereby ensuring its stability and strength and improving the use effect.
[0025] The utility model supports the welded steel sheet by adopting a heat-insulating support member. When installing the connecting bolts, the welded steel sheet will not be sunken due to the deformation of the thermal insulation structure layer, thereby ensuring the structural stability of the welded steel sheet and the welding quality. At the same time, a heat-insulating sleeve structure is adopted to prevent the connecting bolts from being directly connected to the welded steel sheet, thereby disconnecting the thermal bridge between the corrugated steel plate and the welded steel sheet, thereby improving the overall thermal insulation performance of the roof structure. The support member is fixed on the corrugated steel plate and has a large size, which can assist the connecting bolts in improving the overall lateral force performance of the installation structure, thereby improving the overall strength of the installation structure and extending its service life.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the technical solution. Ordinary technicians in this field should understand that those modifications or equivalent replacements of the technical solution of the utility model without departing from the purpose and scope of the technical solution of the utility model should be included in the scope of the claims of the utility model.
Claims
1. A non-perforated installation structure of a TPO waterproofing coil, comprising a corrugated steel plate, a thermal insulation structure layer and a TPO waterproofing layer from bottom to top, wherein the TPO waterproofing layer is connected to the corrugated steel plate through a non-perforated fixing member, wherein: The non-perforated fixing part includes a circular welded steel sheet arranged between the TPO waterproof layer and the thermal insulation structure layer, the welded steel sheet is connected to the corrugated steel plate by connecting bolts penetrating the thermal insulation structure layer, and the TPO waterproof layer is welded to the welded steel sheet; it is characterized in that it also includes a thermal insulation support part penetrating the thermal insulation structure layer, the thermal insulation support part is a vertically arranged cylindrical structure made of thermal insulation material, the upper end of which is connected to the welded steel sheet, the lower end is connected to the corrugated steel plate, and a connecting hole passing through both ends is opened at its axial center line, a thermal insulation sleeve made of thermal insulation material is sleeved in the connecting hole, the upper end of the thermal insulation sleeve is connected to the welded steel sheet, and the lower end extends to the middle part of the support part, the lower end of the connecting bolt is connected to the corrugated steel plate after passing through the thermal insulation sleeve and the connecting hole, and the upper end is connected to the lower end of the thermal insulation sleeve.
2. A TPO waterproofing membrane non-perforated installation structure according to claim 1, characterized in that: The upper end of the thermal insulation sleeve extends outward to form a connecting cap, and the lower end is provided with a base plate, and a through hole is opened on the base plate. The diameter of the through hole is smaller than the inner diameter of the thermal insulation sleeve, so that the base plate forms a supporting platform structure; correspondingly, a through hole is opened at the center of the welding steel sheet, and the lower end of the thermal insulation sleeve passes through the through hole, and its connecting cap is fitted and connected to the upper side of the welding steel sheet; the connecting bolt has a screw and a nut, and its screw passes through the through hole, and its nut is fit and connected to the upper side of the supporting platform structure.
3. A TPO waterproofing membrane non-perforated installation structure according to claim 2, characterized in that: The connecting hole includes a first hole segment and a second hole segment, the diameter of the first hole segment is larger than the diameter of the second hole segment and matches the outer diameter of the thermal insulation sleeve, the diameter of the second hole segment is consistent with the diameter of the through hole, so that a step structure is formed at the connection between the first hole segment and the second hole segment, wherein the length of the first hole segment matches the length of the thermal insulation sleeve, and when the lower end of the thermal insulation sleeve is against the step structure, its connecting cap is fitted and connected to the upper side of the welding steel sheet.
4. A TPO waterproofing membrane non-perforated installation structure according to claim 1, characterized in that: The upper end of the support member is provided with a plurality of concentric annular grooves, and correspondingly, a plurality of concentric annular convex ridges are formed on the lower side of the welding steel sheet, and the convex ridges are embedded in the grooves.
5. A TPO waterproofing membrane non-perforated installation structure according to claim 4, characterized in that: The cross-sections of the grooves and convex ridges are rectangular, isosceles trapezoidal, triangular or semicircular.
6. A TPO waterproofing membrane non-perforated installation structure according to claim 1, characterized in that: The welding steel sheet is formed with an upwardly protruding welding ring, so that a mounting groove is formed at the center of the circle. The lower side of the TPO waterproof layer is welded to the upper side of the welding ring, and the support member corresponds to the position of the mounting groove.
7. A TPO waterproofing membrane non-perforated installation structure according to claim 1, characterized in that: The lower end of the support member is connected to the corrugated steel plate through self-tapping screws.