Optical assembly, vehicle lamp and vehicle

By using mirrors and uniform light structures in the optical components of the headlights, the problem of difficult reduction in the size and weight of the headlight lamps is solved, and the uniformization of light and the reduction of production costs are achieved.

CN222669731UActive Publication Date: 2025-03-25ZHEJIANG GEELY HLDG GRP CO LTD +1
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Patent Information

Application Number
CN202420756675.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-25
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

While pursuing beautiful shapes and diverse designs, existing car lights face the problems of limited light distribution space and difficult to reduce the size and weight of the lamp, resulting in higher production costs.

Method used

By introducing a mirror into the optical assembly, light is reflected from the light source to the light guide member, the light transmission distance is increased, and the light is uniformized through the uniform structure of the light guide member and the diffuse reflection structure of the mirror, thereby reducing the size and weight of the light guide member.

Benefits of technology

The light uniformization is achieved, the size and weight of the light guides are reduced, the production cost of optical components is reduced, and the accuracy and optical efficiency of components are improved.

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Abstract

The utility model discloses an optical assembly, a vehicle lamp and a vehicle. The optical assembly comprises a light guide part, a light source and a reflector, the light source is used for emitting light, the reflector and the light guide part are integrally formed, and the reflector is used for reflecting the light from the light source to the light guide part so that the light guide part can guide out the light. According to the optical assembly, the light from the light source is reflected to the light guide part through the reflector, the distance of the light from the light source to the light guide part can be increased, light homogenization is achieved, meanwhile, the size and weight of the light guide part are reduced, and therefore the production cost of the optical assembly is reduced. In addition, the reflector and the light guide part are integrally formed, so that the assembly error of the reflector and the light guide part can be reduced, and the part precision of the optical assembly is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicles, in particular to an optical component, a vehicle lamp and a vehicle. Background Art

[0002] With the rapid development of automobile lighting technology, vehicle users have higher and higher requirements for the appearance of headlights, and the demand for diversification and miniaturization of headlights is becoming more and more urgent. LEDs are increasingly widely used in headlights due to their small luminous area, high light energy utilization rate, and good design freedom. As the requirements for the appearance of lamps become more and more stringent, the limited light distribution space becomes more and more obvious. How to reduce the size and weight of lamps has become an urgent problem to be solved. Utility Model Content

[0003] The utility model provides an optical component, a vehicle lamp and a vehicle.

[0004] The optical component of the embodiment of the present application includes a light guide, a light source and a reflector. The light source is used to emit light. The reflector is integrally formed with the light guide. The reflector is used to reflect the light from the light source to the light guide so that the light guide can export the light.

[0005] In the optical assembly of the embodiment of the present application, the light from the light source is reflected to the light guide by the reflector, so that the distance from the light source to the light guide can be increased, and the size and weight of the light guide can be reduced while achieving light uniformity, thereby reducing the production cost of the optical assembly. In addition, the reflector and the light guide are integrally formed, which can reduce the assembly error of the reflector and the light guide, and improve the precision of the components of the optical assembly.

[0006] In some embodiments, the light guide includes a light incident surface facing the reflector, and a first light homogenizing structure is formed on the light incident surface.

[0007] In this way, the first light homogenization structure can distribute the light entering the light guide member so that the light is uniformly and parallelly guided out through the inside of the thick-walled member, thereby improving the optical efficiency and avoiding the problem of uneven local brightness.

[0008] In some embodiments, the first light homogenization structure includes textures formed on the light incident surface.

[0009] In this way, by forming patterns on the light incident surface, the transparency of the thick-walled component can be reduced, making it difficult to see the inside through the thick-walled component from the outside, thereby improving the uniformity of light.

[0010] In some embodiments, the light guide includes a light emitting surface opposite to the light incident surface, and a second light homogenizing structure is formed on the light emitting surface.

[0011] In this way, the second light homogenizing structure can reflect the light and improve the uniformity of the light emitted by the light guide member.

[0012] In some embodiments, the reflector includes a reflective surface facing toward the light guide, and the reflective surface is a concave surface.

[0013] In this way, the reflective surface can converge and reflect the light from the light source. In addition, the concave surface increases the distance from the light source to the light incident surface, thereby achieving light homogenization and reducing the size and weight of the light guide.

[0014] In some embodiments, the reflective surface is formed with a diffuse reflective structure.

[0015] In this way, the diffuse reflection structure can enhance the diffuse reflection of light on the reflective surface, improve the granularity of light, and improve the uniformity of light.

[0016] In some embodiments, the reflective surface is provided with a reflective film.

[0017] In this way, the reflective film can improve the reflection efficiency of light, thereby increasing the amount of light entering the thick-walled part, improving the utilization rate of light energy, and reducing the loss of light energy.

[0018] In some embodiments, the optical assembly includes a circuit board, which is fixedly connected to a reflector, and the light source is disposed on the circuit board. The circuit board, the light guide and the reflector together define a light guiding space, and the light source is located in the light guiding space.

[0019] In this way, by connecting the circuit board to the light source, the light source can be controlled, and the light of the light source can be transmitted to the light guide member through the light guide space.

[0020] The vehicle lamp according to the embodiment of the present application includes an optical component.

[0021] In the optical assembly of the embodiment of the present application, the light from the light source is reflected to the light guide by the reflector, so that the distance from the light source to the light guide can be increased, and the size and weight of the light guide can be reduced while achieving light uniformity, thereby reducing the production cost of the optical assembly. In addition, the reflector and the light guide are integrally formed, which can reduce the assembly error of the reflector and the light guide, and improve the precision of the components of the optical assembly.

[0022] A vehicle according to an embodiment of the present application includes a vehicle lamp.

[0023] In this way, when the vehicle uses the headlights, the light emitted by the headlights is uniform, which can improve the practicality of the vehicle and enhance the user experience. In addition, the size and weight of the headlights are low, which makes the production cost of the headlights low.

[0024] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0026] Figure 1 It is a schematic structural diagram of an optical component according to an embodiment of the utility model;

[0027] Figure 2 It is a schematic structural diagram of an optical component according to an embodiment of the utility model;

[0028] Figure 3 It is a schematic structural diagram of an optical component according to an embodiment of the utility model;

[0029] Figure 4 yes Figure 3 Cross-sectional view along AA direction;

[0030] Figure 5 It is a schematic structural diagram of a vehicle according to an embodiment of the utility model.

[0031] Explanation of the reference numerals: 100, optical component; 10, light guide; 11, light incident surface; 12, first light homogenizing structure; 13, light exiting surface; 14, second light homogenizing structure; 20, light source; 21, light guiding space; 30, reflector; 31, reflecting surface; 32, diffuse reflection structure; 33, positioning pin; 40, circuit board; 41, positioning hole; 42, mounting hole; 50, screw; 200, headlight; 1000, vehicle. DETAILED DESCRIPTION

[0032] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0033] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0034] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0035] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0036] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0037] See also Figure 1 The optical component 100 of the embodiment of the present application includes a light guide 10, a light source 20 and a reflector 30. The light source 20 is used to emit light. The reflector 30 is integrally formed with the light guide 10. The reflector 30 is used to reflect the light from the light source 20 to the light guide 10 so that the light guide 10 can export the light.

[0038] In the optical assembly 100 of the embodiment of the present application, the light from the light source 20 is reflected to the light guide 10 by the reflector 30, so that the distance of the light from the light source 20 to the light guide 10 can be increased, and the size and weight of the light guide 10 can be reduced while achieving light uniformity, thereby reducing the production cost of the optical assembly 100. In addition, the reflector 30 and the light guide 10 are integrally formed, which can reduce the assembly error of the reflector 30 and the light guide 10 and improve the precision of the components of the optical assembly 100.

[0039] Specifically, the light guide 10 may be an optical element with a light-guiding function, including but not limited to a thick-walled member. The light guide 10 may be made of a solid light-transmitting material, which can enhance the durability of the light guide 10 itself while ensuring the light penetration. The structure of the light guide 10 may be rhombus-shaped, and the thickness of the light guide 10 gradually decreases along the propagation direction of the light, so that the light can be fully reflected more times in the light guide 10, making the light guided by the light guide 10 more uniform. The thickness of the light guide 10 can be designed according to actual needs.

[0040] The light source 20 may be an LED lamp bead, which has good luminous effect, small size and convenient control. Different optical functions can be achieved by selecting light sources 20 of different powers and colors. The light color of the light source 20 may be any one of red, yellow and white. When the light source 20 is red, the optical component 100 may be used as a position lamp; when the light source 20 is yellow, the optical component 100 may be used as a turn signal lamp; when the light source 20 is white, the optical component 100 may be used as a daytime running lamp.

[0041] The reflector 30 can be made of milky white non-translucent material, and the reflector 30 and the light guide 10 can be integrally formed by a two-color injection molding process. The reflector 30 can be any optical structure of a concentrator, a Fresnel, and a light guide plate, that is, the reflector 30 can be a concentrator optical structure, or the reflector 30 can be a Fresnel optical structure, or the reflector 30 can be a light guide plate optical structure.

[0042] See also Figure 1 and Figure 2 In some embodiments, the light guide 10 includes a light incident surface 11 facing the reflector 30 , and a first light homogenizing structure 12 is formed on the light incident surface 11 .

[0043] In this way, the first light homogenizing structure 12 can distribute the light entering the light guide member 10 so that the light is uniformly and parallelly guided out through the inside of the thick-walled member, thereby improving the optical efficiency and avoiding the problem of uneven local brightness.

[0044] Specifically, the light incident surface 11 is used to receive the light from the light source 20 after being reflected by the reflector 30. By increasing the area of ​​the light incident surface 11, the efficiency of light entering the light guide 10 can be improved. The shape and size of the light incident surface 11 can be designed according to actual needs. The first light homogenizing structure 12 can be a pattern, and the shape of the pattern can be arbitrarily designed according to actual needs, including but not limited to stepped, striped, serrated, etc., which is not limited in this application.

[0045] In some embodiments, the first light homogenizing structure 12 includes patterns formed on the light incident surface 11 .

[0046] In this way, by forming patterns on the light incident surface 11, the transparency of the thick-walled component can be reduced, making it difficult to see the inside through the thick-walled component from the outside, thereby improving the uniformity of light.

[0047] Specifically, fine optical grains may be added to the light incident surface 11 , and the shape and size of the grains may be designed according to actual needs.

[0048] See also Figure 1 and Figure 2 In some embodiments, the light guide 10 includes a light emitting surface 13 opposite to the light incident surface 11 , and a second light homogenizing structure 14 is formed on the light emitting surface 13 .

[0049] In this way, the second light homogenizing structure 14 can reflect the light, thereby improving the uniformity of the light emitted by the light guide member 10 .

[0050] Specifically, the light emitting surface 13 is used to emit light from the light guide 10, and the area of ​​the light emitting surface 13 can be smaller than the area of ​​the light incident surface 11. The second light homogenizing structure 14 can be a pattern, and the shape of the pattern can be arbitrarily designed according to actual needs, including but not limited to stepped, striped, serrated, etc., which is not limited in this application.

[0051] See also Figure 1 In some embodiments, the reflector 30 includes a reflective surface 31 facing the light guide 10, and the reflective surface 31 is a concave surface.

[0052] In this way, the reflective surface 31 can converge and reflect the light from the light source 20. In addition, the concave surface increases the distance of the light from the light source 20 to the light incident surface 11, thereby achieving light homogenization and reducing the size and weight of the light guide 10.

[0053] Specifically, the reflective surface 31 is used to reflect the light from the light source 20 to the light incident surface 11 of the light guide 10, and the light source 20 and the light guide 10 are located on the same side of the reflective surface 31. The reflective surface 31 is a concave surface, which can be understood as the reflective surface 31 arches outward in a direction away from the light guide 10, and the degree of concavity and convexity of the reflective surface 31 can be designed according to actual needs.

[0054] See also Figure 1 and Figure 2 In some embodiments, the reflective surface 31 is formed with a diffuse reflection structure 32 .

[0055] In this way, the diffuse reflection structure 32 can enhance the diffuse reflection of light on the reflection surface 31, improve the granularity of light, and enhance the uniformity of light.

[0056] Specifically, fine optical grains may be added to the reflective surface 31 to form a diffuse reflection structure 32 , and the shape and size of the grains may be designed according to actual needs.

[0057] In some embodiments, the reflective surface 31 is provided with a reflective film.

[0058] In this way, the reflective film can improve the reflection efficiency of light, thereby increasing the amount of light entering the thick-walled part, improving the utilization rate of light energy, and reducing the loss of light energy.

[0059] Specifically, the reflective film may be a metal film layer, and the reflective surface 31 may be processed by aluminum plating to form the reflective film. The area and thickness of the reflective film may be designed according to actual needs.

[0060] See also Figure 3 and Figure 4 In some embodiments, the optical component 100 includes a circuit board 40, which is fixedly connected to the reflector 30. The light source 20 is disposed on the circuit board 40. The circuit board 40, the light guide 10 and the reflector 30 jointly define a light guiding space 21, and the light source 20 is located in the light guiding space 21.

[0061] In this way, by connecting the circuit board 40 to the light source 20 , the light source 20 can be controlled, and the light of the light source 20 can be transmitted to the light guide member 10 through the light guide space 21 .

[0062] Specifically, the circuit board 40 and the reflector 30 can be fixedly connected by fasteners such as screws 50. In some embodiments, the reflector 30 is provided with two positioning pins 33, and the circuit board 40 is formed with two positioning holes 41. The two positioning pins 33 are respectively inserted into the two positioning holes 41 to limit the relative position of the circuit board 40 and the reflector 30. The circuit board 40 and the reflector 30 are formed with four mounting holes 42. Fasteners such as screws 50 are screwed into the mounting holes 42 to fix the circuit board 40 and the reflector 30. The number of light sources 20 can be multiple, for example, three, four, five, six, etc., and multiple light sources 20 can be installed on the circuit board 40 through patches. The light guide space 21 can be a space formed by the circuit board 40, the light incident surface 11 of the light guide 10, and the reflective surface 31 of the reflector 30. By increasing the light guide space 21, the distance from the light source 20 to the light incident surface 11 can be increased, thereby improving the uniformity of the light.

[0063] The vehicle lamp 200 according to the embodiment of the present application includes an optical assembly 100 .

[0064] In the optical assembly 100 of the embodiment of the present application, the light from the light source 20 is reflected to the light guide 10 by the reflector 30, so that the distance of the light from the light source 20 to the light guide 10 can be increased, and the size and weight of the light guide 10 can be reduced while achieving light uniformity, thereby reducing the production cost of the optical assembly 100. In addition, the reflector 30 and the light guide 10 are integrally formed, which can reduce the assembly error of the reflector 30 and the light guide 10 and improve the precision of the components of the optical assembly 100.

[0065] Specifically, the optical component 100 can play a functional role or a decorative role. The vehicle lamp 200 includes but is not limited to a turn signal lamp, a daytime running lamp, and a position lamp.

[0066] See also Figure 5 , the vehicle 1000 according to the embodiment of the present application includes a vehicle lamp 200 .

[0067] In this way, when the vehicle 1000 uses the headlight 200, the light emitted by the headlight 200 is uniform, which can improve the practicality of the vehicle 1000 and enhance the user experience. In addition, the size and weight of the headlight 200 are relatively low, so that the production cost of the headlight 200 is relatively low.

[0068] Specifically, the vehicle 1000 includes but is not limited to an electric vehicle and a hybrid vehicle, and the present application does not limit the type of the vehicle 1000 .

[0069] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0070] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An optical component, characterized in that: include: Light guide; A light source, the light source is used to emit light; and A reflector is formed integrally with the light guide, and is used to reflect light from the light source to the light guide, so that the light guide guides the light out.

2. The optical component according to claim 1, characterized in that The light guide member includes a light incident surface facing the reflector, and a first light homogenizing structure is formed on the light incident surface.

3. The optical component according to claim 2, characterized in that The first light homogenizing structure includes patterns formed on the light incident surface.

4. The optical component according to claim 2, characterized in that The light guide member includes a light emitting surface opposite to the light incident surface, and a second light homogenizing structure is formed on the light emitting surface.

5. The optical component according to claim 1, characterized in that The reflector comprises a reflective surface facing the light guide member, and the reflective surface is a concave surface.

6. The optical component according to claim 5, characterized in that The reflective surface is formed with a diffuse reflection structure.

7. The optical component according to claim 5 or 6, characterized in that: The reflective surface is provided with a reflective film.

8. The optical component according to claim 1, characterized in that The optical component includes a circuit board, the circuit board is fixedly connected to the reflector, the light source is arranged on the circuit board, the circuit board, the light guide and the reflector jointly define a light guiding space, and the light source is located in the light guiding space.

9. A vehicle lamp, characterized in that: The optical component comprises the optical component described in any one of claims 1 to 8.

10. A vehicle, characterized in that: The vehicle lamp comprising the vehicle lamp according to claim 9.