Energy-saving lead smelting furnace capable of reducing lead slag
By combining two lead melting furnaces into a square lead melting pot, and using the "S"-shaped lead melting channel and lead pump for lead liquid transportation, the problems of high energy consumption and high lead slag in the prior art are solved, and the effects of energy saving and reduction of lead slag are achieved.
Patent Information
- Application Number
- CN202420471454.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-12
AI Technical Summary
In the prior art, two lead furnaces are used for continuous casting and pressure, the lead pump needs to be transported, resulting in an increase in energy consumption and an increase in contact with the lead liquid and air, which is prone to lead slag.
The two lead melting furnaces are combined into a square lead melting pot, and a "S"-shaped lead melting channel is formed through the first, second and third lead molten lead deflectors, so that the lead liquid flows along the channel for stirring, and the heat is more uniform. At the same time, the lead liquid is transported through a lead pump.
It realizes the reduction of the contact time between lead liquid and air, reduces the generation of lead slag, and by combining the lead furnace and optimizing the deflector structure, energy consumption is reduced and casting stability is improved.
Smart Images

Figure CN222670651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead melting furnaces, and more specifically, to an energy-saving lead melting furnace capable of reducing the generation of lead slag. Background Art
[0002] At present, gravity casting mode, continuous casting and continuous punching mode, and continuous casting mode are generally used in the manufacturing process of battery grids. The lead melting furnace used in these three grid manufacturing processes is a cylindrical lead melting furnace. Because in the production process of continuous casting and continuous punching, about 80% of the returned materials need to be returned to the lead melting pot. At the same time, in order to ensure the stability of the process temperature of the continuous casting process, at least two 30T circular lead melting pots are used. The first lead melting furnace is a lead ingot melting furnace used for melting lead ingots and residual materials produced in the subsequent continuous punching process. After the lead liquid melts to the process temperature, it is transported to the second process lead melting furnace by a lead pump. Because the two lead melting furnaces are heated by natural gas, the temperature control error accuracy in the lead melting furnace is generally ±8℃. If the temperature control accuracy of the process lead liquid insulation furnace is insufficient, the lead strip often cracks due to large temperature changes. At the same time, because two lead melting furnaces are used, the molten lead liquid is transported by a lead pump. First, the energy consumption increases, and second, the lead liquid contacts with the air more during the transportation process. More lead slag is generated after the molten lead liquid contacts with the air more.
[0003] The Chinese patent announcement number is CN220270048U, and the announcement date is December 29, 2023. The name of the application is a centralized melting furnace with a lead pressing device. The application discloses a cylindrical lead melting furnace, which is prone to produce lead slag and increase energy consumption during the continuous casting and continuous punching production process and the process of transporting molten lead. Utility Model Content
[0004] The utility model overcomes the disadvantages of the prior art that in the process of continuous casting and continuous pressing using two lead melting furnaces, a lead pump is needed for transportation, which not only increases energy consumption, but also increases the contact between molten lead and air during transportation, which easily produces lead slag. An energy-saving lead melting furnace that can reduce the generation of lead slag is provided, which can reduce the chance of contact with air, thereby reducing the generation of lead slag, and uses one lead melting furnace for continuous casting and continuous pressing, thereby reducing energy consumption.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: an energy-saving lead melting furnace capable of reducing the generation of lead slag, comprising: a square lead melting pot, in which a feeding area, a lead melting area and a heat preservation area are sequentially arranged along the length direction of the square lead melting pot; a lead pump is arranged in the heat preservation area.
[0006] Compared with the prior art, the utility model combines two lead melting furnaces into a square lead melting pot. Under the action of the first lead melting guide plate, the second lead melting guide plate and the third lead melting guide plate, the lead liquid can flow along the "S"-shaped lead melting channel, thereby achieving a stirring effect on the lead liquid, making the lead liquid heated more evenly, and transporting the lead liquid through a lead pump, thereby achieving the purpose of energy saving; and reducing the contact time between the lead liquid and the air, thereby reducing the generation of lead slag. The lead liquid is drawn away from the insulation zone, and the insulation zone can ensure the stability of the lead liquid temperature, thereby improving the stability of casting.
[0007] Preferably, a first partition is provided between the feeding area and the lead melting area, and the first partition and the bottom of the square lead melting pot form a first gap.
[0008] The first partition is used to separate the material feeding area and the lead melting area.
[0009] Preferably, a second partition is provided between the lead melting zone and the heat preservation zone, and a plurality of lead flowing holes are provided on the second partition; and a lead flowing gap is provided between the second partition and the inner side wall of the square lead melting pot.
[0010] The setting of the lead flow hole enables the molten lead to flow from the lead melting area into the insulation area. At the same time, the lead flow hole can control the flow rate of the molten lead from the lead melting area into the insulation area, preventing a large amount of molten lead in the lead melting area from entering the insulation area at one time, thereby effectively preventing the temperature difference in the insulation area from being too large, and also conveniently controlling the liquid level of the molten lead in the square lead melting pot.
[0011] Preferably, a plurality of staggered molten lead guide plates are provided at the top and bottom of the lead molten zone, and the plurality of molten lead guide plates cooperate to form an "S"-shaped molten lead channel in the lead molten zone.
[0012] The "S"-shaped molten lead channel allows the molten lead to flow along the molten lead channel, thereby playing a stirring role during the flow process, making the molten lead more uniform.
[0013] Preferably, the molten lead guide plate includes a first molten lead guide plate and a second molten lead guide plate arranged at the bottom of the square lead molten pot, and a third molten lead guide plate arranged at the top of the square lead molten pot; the third molten lead guide plate is arranged between the first molten lead guide plate and the second molten lead guide plate.
[0014] By setting the first molten lead guide plate, the second molten lead guide plate and the third molten lead guide plate, an "S"-shaped molten lead channel is formed, so that the molten lead can flow from the top of the first molten lead guide plate in turn, then flow from the bottom of the third molten lead guide plate, and then flow from the top of the second molten lead guide plate, so that the molten lead can flow along the "S"-shaped molten lead channel.
[0015] Preferably, the distance between the upper end surfaces of the first molten lead guide plate and the second molten lead guide plate and the top of the square lead molten pot is 10 cm to 50 cm; the distance between the third molten lead guide plate and the bottom of the square lead molten pot is 10 cm to 50 cm.
[0016] The "S"-shaped molten lead channel is set up at intervals, allowing the molten lead to flow more smoothly.
[0017] Preferably, the first partition is provided with a plurality of first through grooves evenly spaced along its length direction.
[0018] The first through-groove makes it easy for the molten lead to flow from the first through-groove into the lead melting area.
[0019] Preferably, a plurality of bottom abutment blocks arranged at intervals are provided at the bottom of the square lead melting pot, and side wall abutment grooves are provided on the side walls on both sides of the square lead melting pot; the bottom of the second partition abuts on the bottom abutment blocks; and the side walls on both sides of the second partition abut on the side wall abutment grooves.
[0020] The bottom of the second partition abuts against the bottom abutment block, so that a lead flow gap is formed between the bottom of the second partition and the bottom of the square lead melting pot; the side walls on both sides of the length direction of the second partition abut against the side wall abutment grooves on both sides of the square lead melting pot respectively.
[0021] Preferably, a bottom abutment groove is provided on the bottom abutment block; the side wall abutment groove is formed by cooperation of two side wall abutment plates, and the side wall abutment plates and the side walls of the square lead melting pot are connected via a reinforcing plate.
[0022] The bottom of the second partition plate abuts in the bottom abutting groove, so that the second partition plate can be more stable when abutting on the bottom abutting block.
[0023] Preferably, the second partition is composed of a plurality of heat-insulating partitions arranged side by side.
[0024] The above structural arrangement makes it easy to replace the thermal insulation baffle.
[0025] Compared with the prior art, the utility model has the following beneficial effects: compared with the prior art, two lead melting furnaces are combined into a square lead melting pot, and under the action of the first lead melting guide plate, the second lead melting guide plate and the third lead melting guide plate, the lead liquid can flow along the "S"-shaped lead melting channel, thereby achieving a stirring effect on the lead liquid, making the lead liquid heated more evenly, and the lead liquid is transported by a lead pump, thereby achieving the purpose of energy saving; and the contact time between the lead liquid and the air is reduced, thereby reducing the generation of lead slag. The lead liquid is drawn away from the insulation zone, and the insulation zone can ensure the stability of the lead liquid temperature, thereby improving the stability of casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is the front view of the utility model;
[0027] Figure 2 yes Figure 1 The cross-sectional view in the AA direction;
[0028] Figure 3 It is a top view of the utility model;
[0029] Figure 4 yes Figure 1 The view in the B direction;
[0030] In the figure: 1, square lead melting pot, 11, feeding area, 111, feeding port, 12, lead melting area, 121, first lead melting guide plate, 122, second lead melting guide plate, 123, third lead melting guide plate, 13, insulation area;
[0031] 2. Lead pump;
[0032] 3. first partition plate, 31. first gap, 32. first through groove, 33. upper side plate, 34. lower side plate;
[0033] 4. second baffle, 41. lead flow hole, 42. lead flow gap;
[0034] 5. bottom abutment block, 51. bottom abutment groove;
[0035] 6. side wall abutment groove, 61. side wall abutment plate, 62. reinforcement plate;
[0036] 7. Thermal insulation partition. DETAILED DESCRIPTION
[0037] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:
[0038] Example 1: Reference Figures 1 to 4 As shown, an energy-saving lead melting furnace capable of reducing the generation of lead slag comprises: a square lead melting pot 11, the overall structure of the square lead melting pot 1 is a rectangular parallelepiped, the square lead melting pot 1 is in a sealed state as a whole, a feeding area 11, a lead melting area 12 and a heat preservation area 13 are sequentially arranged in the square lead melting pot 1 along its length direction, the feeding area 11, the lead melting area 12 and the heat preservation area 13 are sequentially connected to each other, a feeding port 111 is arranged above the feeding area 11, raw materials such as lead ingots enter the square lead melting furnace from the feeding area 11, and then are melted in the lead melting area 12. A lead pump 2 is arranged in the heat preservation area 13, and the lead pump is used to transport the lead liquid in the heat preservation area 13 out of the square lead melting furnace.
[0039] A first partition 3 is provided between the feeding area 11 and the lead melting area 12, and the first partition 3 and the bottom of the square lead melting pot 1 form a first gap 31. The first partition 3 is provided with a plurality of evenly spaced first through grooves 32 along its length direction, the first through grooves 32 are rectangular, and the length direction of the first through grooves 32 is arranged along the vertical direction; the first partition 3 forms an upper side plate 33 and a lower side plate 34 at the upper and lower ends of the first through groove 32, and the liquid level of the lead liquid is always maintained at a position corresponding to the upper side plate 33.
[0040] A second partition 4 is arranged between the lead melting zone 12 and the insulation zone 13. The second partition 4 is made of insulation material and is mainly used to prevent the temperature of the molten lead in the insulation zone 13 from changing too quickly, thereby preventing the lead plate from cracking during the continuous casting and continuous punching process using the molten lead in the insulation zone 13. A plurality of lead flow holes 41 are provided on the second partition 4. The lead flow holes 41 enable the molten lead to flow from the lead melting area 12 into the heat preservation area 13. At the same time, the lead flow holes 41 can control the flow rate of the molten lead from the lead melting area 12 into the heat preservation area 13, and prevent a large amount of molten lead in the lead melting area 12 from entering the heat preservation area 13 at one time, thereby effectively preventing the temperature difference in the heat preservation area 13 from being too large, and conveniently controlling the liquid level of the molten lead in the square lead melting pot 1; in addition, a lead flow gap 42 is provided between the second partition 4 and the inner side wall of the square lead melting pot 1, which enables the molten lead to penetrate into the heat preservation area 13 from the lead flow gap, so that the molten lead can flow into the heat preservation area 13 evenly from all directions on the second partition 4, thereby facilitating ensuring that the temperature in the heat preservation area does not change too much.
[0041] A plurality of staggered lead guide plates are arranged at the top and bottom of the lead melting area 12, and the plurality of lead guide plates cooperate to form an "S"-shaped lead melting channel in the lead melting area 12. The "S"-shaped lead melting channel allows the lead liquid to flow along the lead melting channel, thereby playing a stirring role during the flow process, so that the lead liquid can be more uniform.
[0042] The specific structure of the "S"-shaped lead molten channel is as follows: the lead molten guide plate includes a first lead molten guide plate 121 and a second lead molten guide plate 122 arranged at the bottom of the square lead molten pot 1, and a third lead molten guide plate 123 arranged at the top of the square lead molten pot 1; the third lead molten guide plate 123 is arranged between the first lead molten guide plate 121 and the second lead molten guide plate 122. The distance between the upper end surface of the first lead molten guide plate 121 and the second lead molten guide plate 122 and the top of the square lead molten pot 1 is D1, and the size of D1 is 10cm to 50cm; the distance between the third lead molten guide plate 123 and the bottom of the square lead molten pot 1 is D2, and the size of D2 is 10cm to 50cm. By setting the first molten lead guide plate 121, the second molten lead guide plate 122 and the third molten lead guide plate 123, an "S"-shaped molten lead channel is formed, so that the molten lead can flow from the top of the first molten lead guide plate 121 in sequence, then flow from the bottom of the third molten lead guide plate 123, and then flow from the top of the second molten lead guide plate 122, so that the molten lead can flow along the "S"-shaped molten lead channel.
[0043] In the utility model, compared with the prior art, two lead melting furnaces are combined into a square lead melting pot 1, and under the action of the first lead melting guide plate 121, the second lead melting guide plate 122 and the third lead melting guide plate 123, the lead liquid can flow along the "S"-shaped lead melting channel, thereby achieving a stirring effect on the lead liquid, making the lead liquid heated more evenly, and the lead liquid is transported by a lead pump, thereby achieving the purpose of energy saving; and reducing the contact time between the lead liquid and the air, thereby reducing the generation of lead slag. The lead liquid is drawn away from the insulation zone 13, and the insulation zone 13 can ensure the stability of the lead liquid temperature, thereby improving the stability of casting.
[0044] Example 2: Reference Figures 1 to 4 As shown, an energy-saving lead melting furnace capable of reducing the generation of lead slag comprises: a square lead melting pot 11, the overall structure of the square lead melting pot 1 is a rectangular parallelepiped, the square lead melting pot 1 is in a sealed state as a whole, a feeding area 11, a lead melting area 12 and a heat preservation area 13 are sequentially arranged in the square lead melting pot 1 along its length direction, the feeding area 11, the lead melting area 12 and the heat preservation area 13 are sequentially connected to each other, a feeding port 111 is arranged above the feeding area 11, raw materials such as lead ingots enter the square lead melting furnace from the feeding area 11, and then are melted in the lead melting area 12. A lead pump 2 is arranged in the heat preservation area 13, and the lead pump is used to transport the lead liquid in the heat preservation area 13 out of the square lead melting furnace.
[0045] A first partition 3 is provided between the feeding area 11 and the lead melting area 12, and the first partition 3 and the bottom of the square lead melting pot 1 form a first gap 31. The first partition 3 is provided with a plurality of evenly spaced first through grooves 32 along its length direction, the first through grooves 32 are rectangular, and the length direction of the first through grooves 32 is arranged along the vertical direction; the first partition 3 forms an upper side plate 33 and a lower side plate 34 at the upper and lower ends of the first through groove 32, and the liquid level of the lead liquid is always maintained at a position corresponding to the upper side plate 33.
[0046] A second partition 4 is arranged between the lead melting zone 12 and the insulation zone 13. The second partition 4 is made of insulation material and is mainly used to prevent the temperature of the molten lead in the insulation zone 13 from changing too quickly, thereby preventing the lead plate from cracking during the continuous casting and continuous punching process using the molten lead in the insulation zone 13. A plurality of lead flow holes 41 are provided on the second partition 4. The lead flow holes 41 enable the molten lead to flow from the lead melting area 12 into the heat preservation area 13. At the same time, the lead flow holes 41 can control the flow rate of the molten lead from the lead melting area 12 into the heat preservation area 13, and prevent a large amount of molten lead in the lead melting area 12 from entering the heat preservation area 13 at one time, thereby effectively preventing the temperature difference in the heat preservation area 13 from being too large, and conveniently controlling the liquid level of the molten lead in the square lead melting pot 1; in addition, a lead flow gap 42 is provided between the second partition 4 and the inner side wall of the square lead melting pot 1, which enables the molten lead to penetrate into the heat preservation area 13 from the lead flow gap, so that the molten lead can flow into the heat preservation area 13 evenly from all directions on the second partition 4, thereby facilitating ensuring that the temperature in the heat preservation area does not change too much.
[0047] A plurality of staggered lead guide plates are arranged at the top and bottom of the lead melting area 12, and the plurality of lead guide plates cooperate to form an "S"-shaped lead melting channel in the lead melting area 12. The "S"-shaped lead melting channel allows the lead liquid to flow along the lead melting channel, thereby playing a stirring role during the flow process, so that the lead liquid can be more uniform.
[0048] The specific structure of the "S"-shaped lead molten channel is as follows: the lead molten guide plate includes a first lead molten guide plate 121 and a second lead molten guide plate 122 arranged at the bottom of the square lead molten pot 1, and a third lead molten guide plate 123 arranged at the top of the square lead molten pot 1; the third lead molten guide plate 123 is arranged between the first lead molten guide plate 121 and the second lead molten guide plate 122. The distance between the upper end surface of the first lead molten guide plate 121 and the second lead molten guide plate 122 and the top of the square lead molten pot 1 is D1, and the size of D1 is 10cm to 50cm; the distance between the third lead molten guide plate 123 and the bottom of the square lead molten pot 1 is D2, and the size of D2 is 10cm to 50cm. By setting the first molten lead guide plate 121, the second molten lead guide plate 122 and the third molten lead guide plate 123, an "S"-shaped molten lead channel is formed, so that the molten lead can flow from the top of the first molten lead guide plate 121 in sequence, then flow from the bottom of the third molten lead guide plate 123, and then flow from the top of the second molten lead guide plate 122, so that the molten lead can flow along the "S"-shaped molten lead channel.
[0049] The bottom of the square lead melting pot 1 is provided with a plurality of bottom abutting blocks 5 arranged at intervals, and the bottom abutting blocks 5 are arranged along the width direction of the square lead melting pot 1, and the plurality of bottom abutting blocks 5 are arranged at intervals; the side walls on both sides of the square lead melting pot 1 are provided with side wall abutting grooves 6; the bottom of the second partition 4 abuts on the bottom abutting blocks 5, so that a lead flow gap 42 is formed between the bottom of the second partition 4 and the bottom of the square lead melting pot 1; the side walls on both sides of the length direction of the second partition 4 abut on the side wall abutting grooves 6 on both sides of the square lead melting pot 1 respectively.
[0050] In addition, a bottom abutting groove 51 is provided on the bottom abutting block 5, and the bottom of the second partition 4 abuts in the bottom abutting groove 51, so that the second partition 4 can be more stable when abutting on the bottom abutting block 5; the side wall abutting groove 6 is formed by two side wall abutting plates 61, and the two side wall abutting plates 61 are arranged in parallel, and the side wall abutting plates 61 and the side wall of the square lead melting pot 1 are connected by a reinforcing plate 62. When installed, both sides of the second partition 4 in the length direction abut between the two side wall abutting plates 61.
[0051] In the utility model, compared with the prior art, two lead melting furnaces are combined into a square lead melting pot 1, and under the action of the first lead melting guide plate 121, the second lead melting guide plate 122 and the third lead melting guide plate 123, the lead liquid can flow along the "S"-shaped lead melting channel, thereby achieving a stirring effect on the lead liquid, making the lead liquid heated more evenly, and the lead liquid is transported by a lead pump, thereby achieving the purpose of energy saving; and reducing the contact time between the lead liquid and the air, thereby reducing the generation of lead slag. The lead liquid is drawn away from the insulation zone 13, and the insulation zone 13 can ensure the stability of the lead liquid temperature, thereby improving the stability of casting.
[0052] Example 3: Reference Figures 1 to 4 As shown, an energy-saving lead melting furnace capable of reducing the generation of lead slag comprises: a square lead melting pot 11, the overall structure of the square lead melting pot 1 is a rectangular parallelepiped, the square lead melting pot 1 is in a sealed state as a whole, a feeding area 11, a lead melting area 12 and a heat preservation area 13 are sequentially arranged in the square lead melting pot 1 along its length direction, the feeding area 11, the lead melting area 12 and the heat preservation area 13 are sequentially connected to each other, a feeding port 111 is arranged above the feeding area 11, raw materials such as lead ingots enter the square lead melting furnace from the feeding area 11, and then are melted in the lead melting area 12. A lead pump 2 is arranged in the heat preservation area 13, and the lead pump is used to transport the lead liquid in the heat preservation area 13 out of the square lead melting furnace.
[0053] A first partition 3 is provided between the feeding area 11 and the lead melting area 12, and the first partition 3 and the bottom of the square lead melting pot 1 form a first gap 31. The first partition 3 is provided with a plurality of evenly spaced first through grooves 32 along its length direction, the first through grooves 32 are rectangular, and the length direction of the first through grooves 32 is arranged along the vertical direction; the first partition 3 forms an upper side plate 33 and a lower side plate 34 at the upper and lower ends of the first through groove 32, and the liquid level of the lead liquid is always maintained at a position corresponding to the upper side plate 33.
[0054] A second partition 4 is arranged between the lead melting zone 12 and the insulation zone 13. The second partition 4 is made of insulation material and is mainly used to prevent the temperature of the molten lead in the insulation zone 13 from changing too quickly, thereby preventing the lead plate from cracking during the continuous casting and continuous punching process using the molten lead in the insulation zone 13. A plurality of lead flow holes 41 are provided on the second partition 4. The lead flow holes 41 enable the molten lead to flow from the lead melting area 12 into the heat preservation area 13. At the same time, the lead flow holes 41 can control the flow rate of the molten lead from the lead melting area 12 into the heat preservation area 13, and prevent a large amount of molten lead in the lead melting area 12 from entering the heat preservation area 13 at one time, thereby effectively preventing the temperature difference in the heat preservation area 13 from being too large, and conveniently controlling the liquid level of the molten lead in the square lead melting pot 1; in addition, a lead flow gap 42 is provided between the second partition 4 and the inner side wall of the square lead melting pot 1, which enables the molten lead to penetrate into the heat preservation area 13 from the lead flow gap, so that the molten lead can flow into the heat preservation area 13 evenly from all directions on the second partition 4, thereby facilitating ensuring that the temperature in the heat preservation area does not change too much.
[0055] A plurality of staggered lead guide plates are arranged at the top and bottom of the lead melting area 12, and the plurality of lead guide plates cooperate to form an "S"-shaped lead melting channel in the lead melting area 12. The "S"-shaped lead melting channel allows the lead liquid to flow along the lead melting channel, thereby playing a stirring role during the flow process, so that the lead liquid can be more uniform.
[0056] The specific structure of the "S"-shaped lead molten channel is as follows: the lead molten guide plate includes a first lead molten guide plate 121 and a second lead molten guide plate 122 arranged at the bottom of the square lead molten pot 1, and a third lead molten guide plate 123 arranged at the top of the square lead molten pot 1; the third lead molten guide plate 123 is arranged between the first lead molten guide plate 121 and the second lead molten guide plate 122. The distance between the upper end surface of the first lead molten guide plate 121 and the second lead molten guide plate 122 and the top of the square lead molten pot 1 is D1, and the size of D1 is 10cm to 50cm; the distance between the third lead molten guide plate 123 and the bottom of the square lead molten pot 1 is D2, and the size of D2 is 10cm to 50cm. By setting the first molten lead guide plate 121, the second molten lead guide plate 122 and the third molten lead guide plate 123, an "S"-shaped molten lead channel is formed, so that the molten lead can flow from the top of the first molten lead guide plate 121 in sequence, then flow from the bottom of the third molten lead guide plate 123, and then flow from the top of the second molten lead guide plate 122, so that the molten lead can flow along the "S"-shaped molten lead channel.
[0057] The bottom of the square lead melting pot 1 is provided with a plurality of bottom abutting blocks 5 arranged at intervals, and the bottom abutting blocks 5 are arranged along the width direction of the square lead melting pot 1, and the plurality of bottom abutting blocks 5 are arranged at intervals; the side walls on both sides of the square lead melting pot 1 are provided with side wall abutting grooves 6; the bottom of the second partition 4 abuts on the bottom abutting blocks 5, so that a lead flow gap 42 is formed between the bottom of the second partition 4 and the bottom of the square lead melting pot 1; the side walls on both sides of the length direction of the second partition 4 abut on the side wall abutting grooves 6 on both sides of the square lead melting pot 1 respectively.
[0058] In addition, a bottom abutting groove 51 is provided on the bottom abutting block 5, and the bottom of the second partition 4 abuts in the bottom abutting groove 51, so that the second partition 4 can be more stable when abutting on the bottom abutting block 5; the side wall abutting groove 6 is formed by two side wall abutting plates 61, and the two side wall abutting plates 61 are arranged in parallel, and the side wall abutting plates 61 and the side wall of the square lead melting pot 1 are connected by a reinforcing plate 62. When installed, both sides of the second partition 4 in the length direction abut between the two side wall abutting plates 61.
[0059] The second partition 4 is composed of a plurality of heat-insulating partitions 7 arranged side by side. In this embodiment, the second partition 4 is composed of three heat-insulating partitions 7 arranged in parallel, and the three heat-insulating partitions 7 are arranged in sequence from top to bottom along the side wall abutment groove 6. The above-mentioned structural arrangement makes it easy to replace the heat-insulating partition 7.
[0060] In the utility model, compared with the prior art, two lead melting furnaces are combined into a square lead melting pot 1, and under the action of the first lead melting guide plate 121, the second lead melting guide plate 122 and the third lead melting guide plate 123, the lead liquid can flow along the "S"-shaped lead melting channel, thereby achieving a stirring effect on the lead liquid, making the lead liquid heated more evenly, and the lead liquid is transported by a lead pump, thereby achieving the purpose of energy saving; and reducing the contact time between the lead liquid and the air, thereby reducing the generation of lead slag. The lead liquid is drawn away from the insulation zone 13, and the insulation zone 13 can ensure the stability of the lead liquid temperature, thereby improving the stability of casting.
[0061] The above-described embodiments are only preferred solutions of the present invention and are not intended to limit the present invention in any form. Other variations and modifications are possible without exceeding the technical solutions described in the claims.
Claims
1. An energy-saving lead melting furnace capable of reducing the generation of lead slag, characterized in that: include: A square lead melting pot, wherein a feeding area, a lead melting area and a heat preservation area are sequentially arranged along the length direction of the square lead melting pot; a lead pump is arranged in the heat preservation area; A plurality of staggered molten lead guide plates are arranged at the top and bottom of the lead molten area, and the plurality of molten lead guide plates cooperate to form an "S"-shaped molten lead channel in the lead molten area.
2. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 1, characterized in that: A first partition is arranged between the material adding area and the lead melting area, and a first gap is formed by the first partition and the bottom of the square lead melting pot.
3. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 1, characterized in that: A second partition is arranged between the lead melting area and the heat preservation area, and a plurality of lead flowing holes are arranged on the second partition; a lead flowing gap is arranged between the second partition and the inner side wall of the square lead melting pot.
4. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 1, characterized in that: The molten lead guide plate comprises a first molten lead guide plate and a second molten lead guide plate arranged at the bottom of the square lead molten pot, and a third molten lead guide plate arranged at the top of the square lead molten pot; the third molten lead guide plate is arranged between the first molten lead guide plate and the second molten lead guide plate.
5. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 4, characterized in that: The distance between the upper end surfaces of the first molten lead guide plate and the second molten lead guide plate and the top of the square lead molten pot is 10 cm to 50 cm; the distance between the third molten lead guide plate and the bottom of the square lead molten pot is 10 cm to 50 cm.
6. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 2, characterized in that: The first partition plate is provided with a plurality of first through grooves evenly spaced along its length direction.
7. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 3, characterized in that: The bottom of the square lead melting pot is provided with a plurality of bottom abutting blocks arranged at intervals, and the side walls on both sides of the square lead melting pot are provided with side wall abutting grooves; the bottom of the second partition abuts on the bottom abutting blocks; and the side walls on both sides of the second partition abut on the side wall abutting grooves.
8. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 7, characterized in that: A bottom abutment groove is arranged on the bottom abutment block; the side wall abutment groove is formed by cooperation of two side wall abutment plates, and the side wall abutment plates and the side walls of the square lead melting pot are connected via a reinforcing plate.
9. The energy-saving lead melting furnace capable of reducing the generation of lead slag according to claim 3, 7 or 8, characterized in that: The second partition is composed of a plurality of heat-insulating partitions arranged side by side.
Citation Information
Patent Citations
Centralized smelting furnace with lead pressing device
CN220270048U