Material mixing prevention testing fixture
By designing anti-mix inspection tools, using components such as detection slots, alarm lights and speakers, rapid detection and real-time reminder of workpieces are achieved, solving the problem of processing delay caused by the lack of alarm functions of existing inspection tools, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421376834.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing inspection tools lack alarm function, which makes it impossible to remind the staff as soon as possible when the workpiece is unqualified, resulting in delays in handling unqualified workpieces.
An anti-mix inspection tool was designed, including a detection slot, an alarm light, a speaker and a motor. Through the coordination of the detection needle and adhesive nail in the detection slot, whether the product hole position is qualified is detected, and the staff is reminded in real time through the alarm light and voice broadcast.
It has achieved rapid testing and reminder of good and bad workpieces, ensuring that staff can deal with unqualified workpieces in a timely manner, and improving production efficiency and product quality.
Smart Images

Figure CN222670882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inspection tools, in particular to an anti-mixing inspection tool. Background Art
[0002] During the production process, every hole on the product needs to be inspected to ensure that the number of holes on the product is correct. At this time, a check fixture is needed to inspect the product to detect good and defective products.
[0003] For example, a position gauge with publication number CN219714212U, during operation, the workpiece reference surface is fitted with the end surface of the positioning ring, the small diameter end of the positioning cone exposed from the end surface of the positioning ring is fitted with the orifice of the workpiece reference hole, the limit end surface is fitted with the first side surface of the workpiece, the workpiece is pressed by the clamping mechanism to realize the positioning of the workpiece on the gauge, and then the first detection pin and the second detection pin are inserted along the corresponding guide sleeves and guide holes. If they can be smoothly inserted into the corresponding workpiece holes, that is, the first hole and the second hole, it is determined that the workpiece hole position is qualified, otherwise it is unqualified;
[0004] When the above technical solution is in use, the first detection pin and the second detection pin are respectively inserted into the corresponding first hole and second hole to determine whether the position of the workpiece hole is qualified. However, it lacks an alarm function, so that when the workpiece is unqualified, it is impossible to remind the staff in the first time, resulting in the staff being unable to deal with the unqualified workpiece in time.
[0005] Therefore, we proposed an anti-mixing inspection fixture that can solve the above problems well. Utility Model Content
[0006] The utility model aims to provide an anti-mixing material inspection tool to solve the problem of lack of alarm function in the above-mentioned background technology, which makes it impossible to immediately remind the staff when the workpiece is unqualified, resulting in the staff being unable to deal with the unqualified workpiece in time.
[0007] To achieve the above object, the utility model provides the following technical solution: an anti-mixing material inspection tool, comprising a tool body, a detection slot is opened on the left side of the top of the tool body, and two alarm lights and a speaker are respectively installed on the right side of the top of the tool body, and a motor is connected to the lower bolt on the left side of the inside of the tool body;
[0008] It also includes: a plurality of detection needles and plastic nails are respectively arranged at the bottom of the inner wall of the detection groove, the bottom of the plastic nail extends into the interior of the fixture body, and reset springs are installed between the bottom of both sides of the plastic nail and the inner wall of the fixture body;
[0009] A movable contact switch is installed at the bottom of the plastic nail, a fixed contact switch is installed inside the fixture body just below the plastic nail, and a threaded rod is rotatably connected to the left side of the inner wall of the detection groove;
[0010] The bottom end of the threaded rod extends into the interior of the fixture body, and the bottom end of the threaded rod is fixedly connected to the output end of the motor. The bottom of the inner wall of the detection groove is fixedly connected with a fixed rod, and a movable plate is sleeved on the outer side of the fixed rod and the threaded rod.
[0011] Preferably, the movable plates are each provided with a deep groove inside, and a screw rod is rotatably connected inside the deep groove, a sleeve is sleeved on the outer side of one end of the screw rod, and a clamping plate is fixedly connected to the end of the sleeve away from the screw rod, a rotating rod is connected through the right side of the inside of the two movable plates, and the outer side of the rotating rod is connected to one end of the screw rod through a bevel gear set.
[0012] Preferably, the left end of the rotating rod extends into the inner wall of the deep groove, and the outer sides of the right ends of the two rotating rods are transmission connected by a first pulley assembly, the sleeve and the screw rod are threadedly connected, and one side of the sleeve and the inner wall of the deep groove are slidingly connected.
[0013] Preferably, the movable plate is slidably connected to the fixed rod, and the movable plate is threadedly connected to the threaded rod.
[0014] Preferably, a connecting frame is fixed on the top of the two movable plates, and a suction cup is installed inside the connecting frame, the inner wall of the suction cup is slidably connected with a piston plate, and a piston rod is fixed on the top of the piston plate, gear blocks are installed at equal intervals on the front side of the piston rod, and the top of the suction cup is rotatably connected to a driving gear through an axis.
[0015] Preferably, the top of the piston rod passes through the interior of the suction cup, and the front side of the piston rod is arranged in a sawtooth shape, and the tooth block on the piston rod is meshingly connected with the driving gear.
[0016] Preferably, the shaft end of the driving gear is transmission-connected to the front rotating rod via a second pulley assembly.
[0017] Compared with the prior art, the beneficial effects of the utility model are: the anti-mixing material inspection tool adopts a new structural design, and its specific contents are as follows:
[0018] (1) When the product is placed flatly into the detection groove on the fixture body, the multiple detection pins in the detection groove will pass through the holes opened on the product. At this time, the rubber nail will be pressed down by the product, causing the movable contact switch to move downward and contact the fixed contact card, thereby making an alarm light on the fixture turn green and a voice broadcast is given at the same time, indicating that the product is good;
[0019] Furthermore, when a product with few holes cannot be placed in the detection groove on the fixture body, the rubber nail cannot be pressed down. At this time, another alarm light turns red and a voice broadcast is given, indicating that it is a defective product. This allows for rapid detection of good and defective products, making it easier for staff to handle defective products.
[0020] Furthermore, when the rubber nail is not squeezed, it can be reset under the elastic force of the reset spring, and drive the movable contact switch to separate from the fixed contact switch, so as to facilitate the next use;
[0021] (2) The product is placed between two movable plates. At this time, one rotating rod is rotated, and the other rotating rod is driven to rotate synchronously by the first pulley assembly. At the same time, the rotating rod drives the screw rod to rotate by the bevel gear set, so that the sleeve drives the clamping plate to move and clamp the product. Then, the motor drives the threaded rod to rotate, so that the movable plate drives the product to move downward and enter the detection slot, so that the product enters the detection slot accurately and avoids the product being offset and affecting the detection accuracy.
[0022] (3) When the rotating rod rotates, the second pulley assembly is used to drive the driving gear to rotate, so that the driving gear drives the meshing gear block and the piston rod to move upward, and at the same time, the piston rod drives the piston plate to move upward in the suction cup, thereby generating negative pressure inside the suction cup and being able to adsorb and fix the product, thereby further improving the stability of the product during the inspection process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the fixture body of the utility model;
[0025] Figure 3 This is a schematic diagram of the main cross-sectional structure of the suction cup of the utility model;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the clamping plate, sleeve and screw rod of the utility model;
[0027] Figure 5 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0028] Figure 6 This is a schematic diagram of the top-sectional structure of the movable plate of the utility model;
[0029] Figure 7 For this utility model Figure 6 Enlarged structural diagram at B in the middle.
[0030] In the figure: 1. fixture body; 2. alarm light; 3. detection slot; 4. detection needle; 5. rubber nail; 6. movable contact switch; 7. fixed contact switch; 8. reset spring; 9. threaded rod; 10. fixed rod; 11. movable plate; 12. connecting frame; 13. suction cup; 14. piston plate; 15. piston rod; 16. driving gear; 17. clamping plate; 18. rotating rod; 19. screw rod; 20. sleeve; 21. deep groove. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-Figure 7 , the utility model provides the following technical solutions: an anti-mixing material inspection tool;
[0033] Embodiment 1: In order to solve the problem that the prior art lacks an alarm function, so that when a workpiece is unqualified, the staff cannot be reminded immediately, resulting in the staff being unable to deal with the unqualified workpiece in time, the following solution is disclosed, and specific reference is made to Figure 1 , Figure 2 and Figure 5 As shown, it includes a fixture body 1, a detection slot 3 is opened on the left side of the top of the fixture body 1, and two alarm lights 2 and a speaker are respectively installed on the right side of the top of the fixture body 1, and a motor is bolted to the lower left side of the fixture body 1;
[0034] It also includes: a plurality of detection needles 4 and glue nails 5 are respectively provided at the bottom of the inner wall of the detection groove 3, the bottom of the glue nail 5 extends into the interior of the jig body 1, and a reset spring 8 is installed between the bottom of both sides of the glue nail 5 and the inner wall of the jig body 1; a movable contact switch 6 is installed at the bottom of the glue nail 5, and a fixed contact switch 7 is installed inside the jig body 1 directly below the glue nail 5, and a threaded rod 9 is rotatably connected to the left side of the inner wall of the detection groove 3; the bottom end of the threaded rod 9 extends into the interior of the jig body 1, and the bottom end of the threaded rod 9 is fixedly connected to the output end of the motor, and the bottom of the inner wall of the detection groove 3 is fixedly connected to a fixed rod 10, and a movable plate 11 is sleeved on the outer side of the fixed rod 10 and the threaded rod 9, and the movable plate 11 is slidably connected to the fixed rod 10, and the movable plate 11 is threadedly connected to the threaded rod 9;
[0035] When in use, the product is clamped and fixed by the clamping plates 17 inside the two movable plates 11, and then the motor is started, which drives the threaded rod 9 to rotate, so that the two movable plates 11 move downward, and drive the product to move downward. At this time, when the product is placed flatly in the detection groove 3 on the fixture body 1, the multiple detection needles 4 in the detection groove 3 will pass through the holes opened on the product. At this time, the rubber nail 5 will be pressed downward by the product, so that the movable contact switch 6 moves downward and contacts with the fixed contact switch 7, thereby making an alarm light 2 on the fixture body 1 light up green, and the speaker emits a voice broadcast, which is Good products, on the contrary, when the product with few holes cannot be put into the detection slot 3 on the fixture body 1, the glue nail 5 cannot be pressed downward. At this time, another alarm light 2 lights up red, and the speaker makes a voice broadcast, which is a defective product, so that the good and defective products in the product can be quickly detected, which is convenient for the staff to deal with the defective products. Then, when the product is inspected, the motor drives the threaded rod 9 to reverse, so that the product moves upward and separates from the detection slot 3. At this time, the glue nail 5 is reset under the elastic force of the reset spring 8, and drives the movable contact switch 6 to separate from the fixed contact switch 7, which is convenient for the next detection and use.
[0036] Embodiment 2: Different from Embodiment 1, this embodiment utilizes two clamping plates 17 to move relative to each other, so as to clamp and fix the product and prevent the product from shifting. Figure 1 , Figure 4 , Figure 6 and Figure 7 As shown, the inside of the movable plate 11 is provided with a deep groove 21, and the inside of the deep groove 21 is rotatably connected with a screw rod 19, the outer side of one end of the screw rod 19 is sleeved with a sleeve 20, and the end of the sleeve 20 away from the screw rod 19 is fixedly connected with a clamping plate 17, the right side of the inside of the two movable plates 11 is penetrated and connected with a rotating rod 18, and the outer side of the rotating rod 18 and one end of the screw rod 19 are connected by a bevel gear set, the left end of the rotating rod 18 extends into the inner wall of the deep groove 21, and the outer sides of the right ends of the two rotating rods 18 are connected by a first pulley assembly, the sleeve 20 and the screw rod 19 are threadedly connected, and one side of the sleeve 20 and the inner wall of the deep groove 21 are slidably connected;
[0037] The staff places the product between the two movable plates 11. At this time, the staff manually rotates a rotating rod 18 and uses the first pulley assembly to drive the other rotating rod 18 to rotate synchronously. At the same time, the rotating rod 18 uses the bevel gear set to drive the screw 19 to rotate, so that the sleeve 20 drives the clamping plate 17 to move. At this time, the two clamping plates 17 move relative to each other to clamp and fix the product, so that the product can enter the detection slot 3 accurately, avoiding the product from being offset and affecting the detection accuracy. Then, when it is necessary to remove the inspected product, it is only necessary to rotate the rotating rod 18 in the opposite direction to make the screw 19 rotate in the opposite direction, and drive the sleeve 20 and the clamping plate 17 to reset, thereby releasing the clamping of the product.
[0038] Embodiment 3: Different from Embodiment 2, this embodiment uses a suction cup 13 to adsorb and fix the product, further improving the stability of the product during the inspection process. Figure 1 , Figure 3 and Figure 6 As shown, a connecting frame 12 is fixed on the top of the two movable plates 11, and a suction cup 13 is installed inside the connecting frame 12, a piston plate 14 is slidably connected to the inner wall of the suction cup 13, and a piston rod 15 is fixed on the top of the piston plate 14, and gear blocks are installed on the front of the piston rod 15 at equal intervals. The top of the suction cup 13 is connected to a driving gear 16 through an axis rotation, the top of the piston rod 15 passes through the inside of the suction cup 13, and the front of the piston rod 15 is set in a sawtooth shape, and the gear block on the piston rod 15 is meshed with the driving gear 16, and the shaft end of the driving gear 16 is connected to the rotating rod 18 on the front side through a second pulley assembly.
[0039] When the product is placed between the two movable plates 11, the bottom of the suction cup 13 is in contact with the surface of the product, and then when the rotating rod 18 rotates, the second pulley assembly is used to drive the driving gear 16 to rotate, so that the driving gear 16 drives the meshing gear block and the piston rod 15 to move upward, and at the same time, the piston rod 15 drives the piston plate 14 to move upward in the suction cup 13, thereby generating negative pressure inside the suction cup 13, and being able to adsorb and fix the product, further improving the stability of the product inspection process, and then when it is necessary to remove the inspected product, it is only necessary to rotate the rotating rod 18 in the opposite direction to make the driving gear 16 rotate in the opposite direction, and drive the piston rod 15 and the piston plate 14 to reset, thereby releasing the adsorption and fixation of the product, and then the product can be removed.
[0040] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A material mixing prevention inspection tool, comprising a tool body (1), wherein a detection slot (3) is provided on the left side of the top of the tool body (1), and two warning lights (2) and a speaker are respectively installed on the right side of the top of the tool body (1), and a motor is bolted to the lower left side of the tool body (1); It is characterized in that Also includes: The bottom of the inner wall of the detection groove (3) is respectively provided with a plurality of detection needles (4) and a rubber nail (5), the bottom of the rubber nail (5) extends into the interior of the fixture body (1), and a return spring (8) is installed between the bottom of both sides of the rubber nail (5) and the inner wall of the fixture body (1); A movable contact switch (6) is installed at the bottom of the plastic nail (5), a fixed contact switch (7) is installed inside the fixture body (1) directly below the plastic nail (5), and a threaded rod (9) is rotatably connected to the left side of the inner wall of the detection groove (3); The bottom end of the threaded rod (9) extends into the interior of the fixture body (1), and the bottom end of the threaded rod (9) is fixedly connected to the output end of the motor. The bottom of the inner wall of the detection groove (3) is fixedly connected to a fixed rod (10), and a movable plate (11) is sleeved on the outer side of the fixed rod (10) and the threaded rod (9).
2. The anti-mixing material inspection tool according to claim 1, characterized in that: The movable plates (11) are each provided with a deep groove (21) inside, and a screw rod (19) is rotatably connected inside the deep groove (21). A sleeve (20) is sleeved on the outer side of one end of the screw rod (19), and a clamping plate (17) is fixedly connected to the end of the sleeve (20) away from the screw rod (19). A rotating rod (18) is connected through the right side inside the two movable plates (11), and the outer side of the rotating rod (18) is connected to one end of the screw rod (19) through a bevel gear set.
3. The anti-mixing material inspection tool according to claim 2, characterized in that: The left end of the rotating rod (18) extends into the inner wall of the deep groove (21), and the outer sides of the right ends of the two rotating rods (18) are transmission-connected via a first pulley assembly. The sleeve (20) and the screw rod (19) are threadedly connected, and one side of the sleeve (20) and the inner wall of the deep groove (21) are slidingly connected.
4. The anti-mixing material inspection tool according to claim 2, characterized in that: The movable plate (11) and the fixed rod (10) are connected in a sliding manner, and the movable plate (11) and the threaded rod (9) are connected in a threaded manner.
5. The anti-mixing material inspection tool according to claim 1, characterized in that: A connecting frame (12) is fixed on the top of the two movable plates (11), and a suction cup (13) is installed inside the connecting frame (12). The inner wall of the suction cup (13) is slidably connected with a piston plate (14), and a piston rod (15) is fixed on the top of the piston plate (14). Gear blocks are installed at equal intervals on the front of the piston rod (15), and the top of the suction cup (13) is rotatably connected with a driving gear (16) through an axis.
6. The anti-mixing material inspection tool according to claim 5, characterized in that: The top of the piston rod (15) passes through the inside of the suction cup (13), and the front side of the piston rod (15) is arranged in a sawtooth shape, and the tooth block on the piston rod (15) is meshingly connected with the driving gear (16).
7. The anti-mixing material inspection tool according to claim 5, characterized in that: The shaft end of the driving gear (16) is transmission-connected to the front rotating rod (18) via a second belt pulley assembly.
Citation Information
Patent Citations
Position degree testing fixture
CN219714212U