Anti-collision mechanism for ultra-large battery pack

By designing an anti-collision mechanism for ultra-large battery packs including protective shells, limit chutes, fixed bases and other components, the safety hazards of traditional battery packs that may explode during impact are solved, and the safety and maintenance efficiency of the battery packs are improved.

CN222673179UActive Publication Date: 2025-03-25SIGUANG CHU (SHANGHAI) NEW ENERGY CO LTD
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Patent Information

Application Number
CN202420891963.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-25
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Traditional energy storage battery packs may cause safety hazards such as explosion when impacted, and anti-collision improvements are needed.

Method used

A collision prevention mechanism for ultra-large battery packs is designed, including a protective shell, a limiting chute, a fixed base, a sliding wheel, a connecting rod, an extension protection plate, a battery pack and a protective rubber. Through the structural design of these components, collisions between the battery packs are prevented.

Benefits of technology

The battery pack is spaced apart and slidably connected to the protective housing by protecting rubber to prevent external impact from causing the battery pack to explode or spontaneously ignite, improving the safety and maintenance efficiency of the battery pack.

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Abstract

The utility model relates to the technical field of energy storage battery packs, in particular to an anti-collision mechanism for an ultra-large battery pack, which comprises a protective shell, and limiting chutes are respectively formed in two sides of the bottom end of the protective shell; the battery pack can be conveniently taken out or fixed in the protective shell made of a certain anti-shock buffer material in a sliding extraction manner, so that the situation that the protective shell needs to be disassembled to take out the battery pack when the battery pack is overhauled or maintained is avoided; and the battery panels are separated by the extension protection plates fixed on the surface of the fixed base in an overlapped manner, so that the hidden danger of battery explosion or spontaneous combustion caused by expansion due to extrusion and collision caused by shaking of the battery panels is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy storage battery packs, in particular to an anti-collision mechanism for an ultra-large battery pack. Background Art

[0002] In the energy storage system, the function of the battery is to store electrical energy. Since the capacity of a single battery is limited, the system usually combines multiple batteries in series and parallel to achieve the designed voltage level and capacity requirements, so it is also called an energy storage battery pack.

[0003] There are many types of such energy storage battery packs on the market today, which can basically meet people's needs, but there are still some problems: if traditional energy storage battery packs of this type are not protected during use, they may explode when they are hit, so they need to be improved. To this end, we propose an anti-collision mechanism for super-large battery packs. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides an anti-collision mechanism for an ultra-large battery pack.

[0005] The technical solution adopted by the utility model to solve the technical problem is an anti-collision mechanism for a super-large battery pack, comprising a protective shell, two sides of the bottom end of the protective shell are respectively provided with limited sliding grooves, the interior of the limited sliding grooves is slidably connected with sliding wheels, and the sliding wheels are multiple and respectively fixedly installed at the four corners of the bottom end of the fixed base, the top of the fixed base is fixedly installed with a connecting rod, and the top of the connecting rod is plugged and installed with an extended protective plate;

[0006] The fixed base and one side surface of the extended protective plate are fixedly connected to a limiting slot, a positioning plug is inserted into the interior of the limiting slot, and the positioning plug is fixedly installed on the side wall of the battery frame plate. A battery pack is installed inside the battery frame plate, and the battery pack is placed on the top of the protective rubber, and the protective rubber is respectively fixedly installed on the surfaces of the top and bottom ends of the extended protective plate and the top surface of the fixed base.

[0007] By adopting the above technical solution, the battery pack can be conveniently removed or fixed in a protective casing with a certain shock-resistant buffer material by sliding out, avoiding the need to disassemble the protective casing to remove the battery pack when the battery pack is inspected or maintained, thereby improving maintenance efficiency. The extended protective plate fixed to the surface of the fixed base is stacked to separate each battery panel, thereby avoiding the hidden danger of battery explosion or spontaneous combustion caused by squeezing, colliding and expanding due to shaking of the battery panel.

[0008] Specifically, the four corners of the top end of each of the extended protection plates are fixedly connected with connecting rods, and the four corners of the bottom end of the extended protection plates are provided with plug-in slots that match the connecting rods.

[0009] By adopting the above technical solution, the extended protection plates are assembled together by connecting the plug rods into the plug-in slots.

[0010] Specifically, the side walls of the fixed base and the extended protection plate are both provided with cables and electrical plug-in interfaces.

[0011] By adopting the above technical solution, the series or parallel connection of the fixed base and the extended protection plate is achieved through cables according to the electricity consumption standard.

[0012] Specifically, the fixed base is connected to the protective shell via a cable to achieve charging and discharging.

[0013] By adopting the above technical solution, the battery connected to the fixed base is connected to an external electrical device or a power source through a cable from the protective shell.

[0014] Specifically, the side wall of the protective shell is provided with a heat dissipation opening for air circulation.

[0015] By adopting the above technical solution, the heat dissipation port is used to prevent heat from being accumulated in the protective shell, which would cause the battery working environment to overheat.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The technical solution of the present application uses a protective shell, a limiting slide groove, a fixed base, a sliding wheel, a connecting rod, an extended protective plate, a battery pack and a protective rubber structural design to separate the battery packs through a protective rubber partition made of explosion-proof insulating material and slidably connect the battery packs in the protective shell to prevent external impacts from causing collisions between battery packs, resulting in battery bulging, explosion or spontaneous combustion. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is an axonometric drawing of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure disassembly of the protective shell and the fixed base of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the extended protection plate of the utility model;

[0022] In the figure: 1. Protective shell; 2. Limiting slide groove; 3. Fixed base; 4. Sliding wheel; 5. Connecting rod; 6. Extended protection plate; 7. Battery pack; 8. Battery frame plate; 9. Positioning plug; 10. Limiting slot; 11. Protective rubber. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] See also Figure 1-3 The embodiment of the utility model provides a technical solution: an anti-collision mechanism for a super-large battery pack, comprising a protective shell 1, two sides of the bottom end of the protective shell 1 are respectively provided with limited sliding grooves 2, the inner part of the limited sliding groove 2 is slidably connected with a sliding wheel 4, and the sliding wheel 4 has a plurality of and is respectively fixedly installed at the four corners of the bottom end of a fixed base 3, a connecting rod 5 is fixedly installed at the top of the fixed base 3, and an extended protective plate 6 is plugged and installed at the top of the connecting rod 5;

[0025] The fixed base 3 and one side surface of the extended protective plate 6 are fixedly connected to a limiting slot 10, a positioning plug 9 is inserted into the limiting slot 10, and the positioning plug 9 is fixedly installed on the side wall of the battery frame plate 8. A battery pack 7 is installed inside the battery frame plate 8, and the battery pack 7 is placed on the top of the protective rubber 11, and the protective rubber 11 is fixedly installed on the top and bottom surfaces of the extended protective plate 6 and the top surface of the fixed base 3 respectively.

[0026] When in use, the battery pack can be conveniently removed or fixed in the protective casing 1 with a certain shock-resistant buffer material by sliding out, avoiding the need to disassemble the protective casing 1 to remove the battery pack when the battery pack is inspected or maintained, thereby improving maintenance efficiency and separating each battery panel by superimposing an extended protective plate 6 fixed on the surface of the fixed base 3, thereby avoiding the hidden danger of battery explosion or spontaneous combustion caused by squeezing, colliding and expanding due to shaking of the battery panel.

[0027] As shown in the figure, the four corners of the top end of each of the extended protection plates 6 are fixedly connected with connecting rods 5, and the four corners of the bottom end of the extended protection plates 6 are provided with plug-in slots that match the connecting rods 5.

[0028] When in use, the extension protection plate 6 is assembled together by inserting the connecting rod 5 into the insertion slot.

[0029] As shown in the figure, the side walls of the fixed base 3 and the extended protection plate 6 are both provided with cables and electrical plug-in interfaces.

[0030] When in use, the fixed base 3 and the extended protection plate 6 are connected in series or in parallel via cables according to the electricity standard.

[0031] As shown in the figure, the fixed base 3 is connected to the protective shell 1 through a cable to achieve charging and discharging.

[0032] When in use, the battery connected to the fixed base 3 is connected from the protective housing 1 to an external electrical device or power source through a cable.

[0033] As shown in the figure, the side wall of the protective shell 1 is provided with heat dissipation openings for air circulation.

[0034] When in use, the heat dissipation opening is used to prevent heat from being accumulated in the protective housing 1, which would cause the battery working environment to overheat.

[0035] The working principle and use process of the utility model are as follows: first, pull out the fixed base 3 so that the sliding wheel 4 slides in the limiting slide groove 2 opened at the bottom end of the protective shell 1 and is pulled out of the interior of the protective shell 1. Then, the battery frame plate 8 with the battery pack 7 installed is inserted into the fixed limiting slot 10 on the surface of the fixed base 3 through the positioning plug 9. At the same time, the protective rubber 11 supports the battery frame plate 8 to cooperate with the limiting slot 10 to fix the position of the battery frame plate 8. After the first battery pack plate is installed, by repeating the above actions, the battery frame plate 8 with the battery pack 7 is respectively installed in the limiting slot 10 at the top of the extended protective plate 6 and on the surface of the protective rubber 11. Then, the plug-in card slots at the bottom end of the extended protective plate 6 are aligned one by one with the connecting rod 5 and inserted to complete the connection and fixation of the battery pack plate. Finally, the fixed base 3 is pushed to push the battery pack into the protective shell 1 and seal it to complete the assembly. The protective shell 1 and the protective rubber 11 are used to protect the battery pack and prevent it from causing a chain reaction of bulging, spontaneous combustion or explosion due to collision.

[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. An anti-collision mechanism for a super-large battery pack, characterized in that: The protective shell (1) comprises a protective shell (1), wherein both sides of the bottom end of the protective shell (1) are respectively provided with limit slide grooves (2), the inside of the limit slide grooves (2) is slidably connected with a sliding wheel (4), and the sliding wheel (4) has a plurality of parts and is respectively fixedly mounted at the four corners of the bottom end of the fixed base (3), a connecting rod (5) is fixedly mounted at the top end of the fixed base (3), and an extended protective plate (6) is plugged and mounted at the top end of the connecting rod (5); The fixed base (3) and the extended protective plate (6) are fixedly connected to a limiting slot (10) on one side surface, a positioning plug (9) is inserted into the interior of the limiting slot (10), and the positioning plug (9) is fixedly installed on the side wall of the battery frame plate (8), and a battery pack (7) is installed inside the battery frame plate (8), and the battery pack (7) is placed on the top of the protective rubber (11), and the protective rubber (11) is respectively fixedly installed on the surfaces of the top and bottom ends of the extended protective plate (6) and the top surface of the fixed base (3).

2. The anti-collision mechanism for a super-large battery pack according to claim 1, characterized in that: The four corners at the top end of each of the extended protection plates (6) are fixedly connected to a connecting rod (5), and the four corners at the bottom end of the extended protection plates (6) are provided with plug-in slots that fit with the connecting rod (5).

3. The anti-collision mechanism for a super-large battery pack according to claim 1, characterized in that: The side walls of the fixed base (3) and the extended protection plate (6) are both provided with cables and electrical plug-in interfaces.

4. The anti-collision mechanism for a super-large battery pack according to claim 3, characterized in that: The fixed base (3) is connected to the protective casing (1) via a cable to achieve charging and discharging.

5. The anti-collision mechanism for a super-large battery pack according to claim 1, characterized in that: The side wall of the protective shell (1) is provided with a heat dissipation opening for air circulation.