Split intrinsic safety type substation
By designing an intrinsically safe sub-station with split structures, the problem of difficulty in maintaining the existing integrated structure is solved, and more efficient maintenance and lower troubleshooting time is achieved.
Patent Information
- Application Number
- CN202420625036.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Most of the existing intrinsically safe substations are integrated structures, which are difficult to repair and have low maintenance efficiency in the event of failure.
A split-type intrinsically safe sub-station is designed to realize a modular structure through the combination of split-box one, split-box two, split-box three and locking components, which is convenient for disassembly and maintenance.
Through the split structure, maintenance time is reduced, maintenance efficiency is improved, troubleshooting and replacement processes are simplified, and equipment maintenance is improved.
Smart Images

Figure CN222674418U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of intrinsically safe substations, in particular to a split intrinsically safe substation. Background Art
[0002] The formation of coal requires millions of years of accumulation, accompanied by continuous crustal movement, which brings the surface material into the ground, and after years of chemical changes, gradually forms coal. Therefore, most coal is buried hundreds of meters underground.
[0003] The mining environment of coal mining is relatively complex, the lighting conditions are poor, and the working environment is relatively poor. Workers need to carry sufficient protective equipment. Therefore, on-site maintenance operations are more difficult. In the mining process, gas is the most common gas. Once gas appears, it seriously affects the personal safety of workers and equipment safety. Therefore, the safety monitoring system plays a significant role in coal mining. The mine intrinsically safe substation, as a key link in data collection and system interaction, plays an important role in the safety monitoring system.
[0004] During the long-term use of equipment, some failures will inevitably occur in components. How to restore operation faster and improve the maintenance efficiency of equipment after a failure is an important task that must be considered. Most of the existing intrinsically safe substations are integrated structures. Once a failure occurs, maintenance personnel need to inspect more components to find out the problem, which greatly increases the difficulty of maintenance. Therefore, we hope to design an intrinsically safe substation with a new structure to solve this problem. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a split intrinsically safe substation to solve the problems raised in the above-mentioned background technology.
[0006] The utility model is realized by the following technical scheme: a split intrinsically safe substation, comprising: a split box 1, a split box 2, a split box 3 and a locking assembly, wherein the split box 1 is movably mounted on the upper side of the split box 2, and the split box 3 is movably mounted on the upper side of the split box 2;
[0007] A locking assembly is movably installed on the front side and the rear side between the split box 1 and the split box 2, and a locking assembly is movably installed on the front side and the rear side between the split box 2 and the split box 3;
[0008] The split box 1 includes a cover plate 1 and a box body 1, and the front side of the box body 1 is fixed with the cover plate 1 by a plurality of hexagon socket bolts;
[0009] The locking assembly includes a dovetail portion 1, a dovetail portion 2 and a connecting portion. The dovetail portion 1 is integrally provided on the upper side of the connecting portion, and the dovetail portion 2 is integrally provided on the lower side of the connecting portion.
[0010] As a preferred embodiment, a display screen is provided on the front side of the cover plate 1, and a mounting foot is welded to the front upper side and rear upper side of the left surface and the front upper side and rear upper side of the right surface of the box body 1 respectively. In actual use, two mounting feet are welded to the left and right sides of the upper end and the left and right sides of the lower end of the split box 2 respectively, and two mounting feet are welded to the left and right sides of the lower end of the split box 3 respectively. The split box 1, the split box 2 and the split box 3 are mutually locked and fixed by the mounting feet, bolts and nuts.
[0011] As a preferred embodiment, a plurality of wiring holes distributed linearly downward are opened in the middle of an upper surface of the box body, and a locking slot is opened downward at the front and rear sides of an upper surface of the box body respectively.
[0012] As a preferred embodiment, the left ends of the two locking slots for clamping the locking components both pass through the box body, and a threaded hole is opened to the right on the front upper side and the rear upper side of the left surface of the box body, and the right end of the threaded hole is connected to the left end of the locking slot.
[0013] As a preferred embodiment, a threaded blind hole is respectively opened to the right at the left end of the first dovetail portion and the left end of the second dovetail portion, and the axis of the threaded blind hole is colinear with the axis of the threaded hole.
[0014] As a preferred embodiment, the structure and size of the cross section of dovetail part one are the same as the structure and size of the cross section of dovetail part two, and the structure and size of the cross section of dovetail part one match the structure and size of the cross section of the locking slot. Observation windows are left on the front sides of split box one, split box two, and split box three, and the display screen and the observation window are installed together.
[0015] As a preferred embodiment, a plurality of wiring tubes are respectively welded in the middle of the lower surface and the middle of the upper surface of the second split box, and the diameter of the wiring tube matches the inner diameter of the wiring hole.
[0016] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by setting the split box 1, the split box 2 and the split box 3, in actual use, the split box 1, the split box 2 and the split box 3 are all provided with access templates, the external signal line is connected to the access template, and enters the signal processing module through the switching device; the split box 1 is equipped with an optical fiber junction box; the split box 2 is equipped with a switch module to realize data communication; the signal processing module is installed inside the split box 3, and when a fault occurs, it can be directly checked and can be easily replaced after damage, the wiring template has extremely low fault rate, basically no maintenance is required, and the wiring workload is huge, which wastes time. After adopting the split structure, the maintenance time can be greatly reduced, and the efficiency is greatly improved;
[0017] The setting of the locking assembly, in conjunction with the locking slot, not only improves the connection strength between split box one, split box two, and split box three, but also makes split box one, split box two, and split box three easy to disassemble, greatly improving the practicality of the split structure and facilitating the overall replacement of some structures. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 The utility model is a schematic diagram of the overall structure of a split intrinsically safe substation.
[0020] Figure 2 It is a schematic diagram of a split box structure of a split intrinsically safe substation of the utility model.
[0021] Figure 3 for Figure 1 A is an enlarged schematic diagram.
[0022] Figure 4 The utility model is a schematic diagram of a locking assembly of a split intrinsically safe substation.
[0023] In the figure, 100-split box 1, 110-cover plate 1, 111-display screen, 120-box 1, 121-locking slot, 122-wiring hole, 123-mounting foot;
[0024] 200-split box two;
[0025] 300-split box three;
[0026] 400-locking assembly, 410-dovetail part 1, 420-connecting part, 430-dovetail part 2, 440-threaded blind hole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figures 1 to 4 The utility model provides a technical solution: a split intrinsically safe substation, comprising: a split box 1 100, a split box 2 200, a split box 3 300 and a locking assembly 400, the split box 1 100 is movably mounted with the split box 2 200 on the upper side, and the split box 3 300 is movably mounted with the split box 2 200 on the upper side;
[0029] A locking assembly 400 is movably installed at the front and rear sides of the split box 1 100 and the split box 2 200 , respectively; a locking assembly 400 is movably installed at the front and rear sides of the split box 2 200 and the split box 3 300 ;
[0030] The split box 100 includes a cover plate 110 and a box body 120, and the cover plate 110 is fixed to the front side of the box body 120 by a plurality of hexagon socket bolts;
[0031] The locking assembly 400 includes a dovetail portion 1 410 , a dovetail portion 2 430 , and a connecting portion 420 . The dovetail portion 1 410 is integrally provided on the upper side of the connecting portion 420 , and the dovetail portion 2 430 is integrally provided on the lower side of the connecting portion 420 .
[0032] See also Figure 1 to Figure 2 A display screen 111 is provided on the front side of the cover plate 110, and a mounting foot 123 is welded to the front upper side and rear upper side of the left surface and the front upper side and rear upper side of the right surface of the box body 120. In actual use, two mounting feet 123 are welded to the left and right sides of the upper end and the left and right sides of the lower end of the split box 200, and two mounting feet 123 are welded to the left and right sides of the lower end of the split box 300. The split box 1 100, the split box 200 and the split box 3 300 are mutually locked and fixed by the mounting feet 123, bolts and nuts.
[0033] A plurality of linearly distributed wiring holes 122 are provided downwardly in the middle of the upper surface of the box body 120 , and a locking slot 121 is provided downwardly at the front and rear sides of the upper surface of the box body 120 .
[0034] The left ends of the two locking slots 121 for clamping the locking assembly 400 both penetrate the box body 120. A threaded hole is opened to the right on the front upper side and the rear upper side of the left surface of the box body 120, and the right end of the threaded hole is connected to the left end of the locking slot 121.
[0035] As the first embodiment of the utility model, in actual use, the split box 1 100, the split box 200, and the split box 3 300 are all provided with access templates, and the external signal line is connected to the access template and enters the signal processing module through the switching device; the split box 100 is equipped with an optical fiber junction box; the split box 200 is equipped with a switch module to realize data communication; the split box 3 300 is equipped with a signal processing module, and when a fault occurs, it can be directly inspected and can be easily replaced after damage. The wiring template has a very low failure rate and basically does not require maintenance. The wiring workload is huge and wastes time. The use of a split structure can greatly reduce maintenance time and greatly improve efficiency.
[0036] See also Figure 1 , Figure 3 as well as Figure 4 A threaded blind hole 440 is respectively opened to the right at the left end of the first dovetail portion 410 and the left end of the second dovetail portion 430, and the axis of the threaded blind hole 440 is colinear with the axis of the threaded hole.
[0037] The structure and size of the cross section of dovetail part 1 410 are the same as the structure and size of the cross section of dovetail part 2 430, and the structure and size of the cross section of dovetail part 1 410 match the structure and size of the cross section of the locking slot 121. Observation windows are left on the front sides of split box 1 100, split box 2 200, and split box 3 300, and the display screen 111 and the observation window are installed together.
[0038] A plurality of wiring tubes are welded in the middle of the lower surface and the middle of the upper surface of the second split box 200 , respectively. The diameter of the wiring tubes matches the inner diameter of the wiring hole 122 .
[0039] As a second embodiment of the present invention, based on the above-mentioned first embodiment, the setting of the locking assembly 400 cooperates with the locking slot 121 (the lower surface of the split box 200, the upper surface of the split box 200 and the lower surface of the split box 300 are each provided with two locking slots 121, and the size, structure and distribution position are corresponding). When it is necessary to disassemble one or more of the split box 1 100, the split box 200 and the split box 3 300, the user screws out the threaded hole of the bolt at the left end of the corresponding locking slot 121, so that the locking assembly 400 in the locking slot 121 loses its restriction, and then uses Use a metal rod to push the locking assembly 400 out of the locking slot 121 to the right through the threaded hole. After the locking assembly 400 is taken out, remove the bolts and nuts on the mounting feet 123 at the corresponding positions, so that one or more of the split box 1 100, the split box 2 200, and the split box 3 300 can be removed, which not only improves the connection strength between the split box 1 100, the split box 2 200, and the split box 3 300, but also makes the split box 1 100, the split box 2 200, and the split box 3 300 easy to disassemble, greatly improving the practicality of the split structure and facilitating the overall replacement of part of the structure.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A split intrinsically safe substation, comprising: Split box one (100), split box two (200), split box three (300) and a locking assembly (400), characterized in that the split box two (200) is movably mounted on the upper side of the split box one (100), and the split box three (300) is movably mounted on the upper side of the split box two (200); A locking assembly (400) is movably installed on the front side and the rear side between the split box 1 (100) and the split box 2 (200), and a locking assembly (400) is movably installed on the front side and the rear side between the split box 2 (200) and the split box 3 (300); The split box one (100) comprises a cover plate one (110) and a box body one (120), and the front side of the box body one (120) is fixed with the cover plate one (110) by a plurality of hexagon socket head bolts; The locking assembly (400) comprises a dovetail portion 1 (410), a dovetail portion 2 (430) and a connecting portion (420), wherein the dovetail portion 1 (410) is integrally provided on the upper side of the connecting portion (420), and the dovetail portion 2 (430) is integrally provided on the lower side of the connecting portion (420).
2. A split intrinsically safe substation as claimed in claim 1, characterized in that: A display screen (111) is disposed on the front side of the cover plate 1 (110), and a mounting foot (123) is welded to the front upper side and rear upper side of the left surface and the front upper side and rear upper side of the right surface of the box body 1 (120).
3. A split intrinsically safe substation as claimed in claim 2, characterized in that: A plurality of wiring holes (122) distributed linearly are provided downwardly in the middle of the upper surface of the box body 1 (120), and a locking slot (121) is provided downwardly at the front and rear sides of the upper surface of the box body 1 (120), respectively.
4. A split intrinsically safe substation as claimed in claim 3, characterized in that: The left ends of the two locking slots (121) for clamping the locking assembly (400) both penetrate the box body (120), and a threaded hole is respectively opened to the right on the front upper side and the rear upper side of the left surface of the box body (120), and the right end of the threaded hole is connected to the left end of the locking slot (121).
5. A split intrinsically safe substation as claimed in claim 4, characterized in that: A threaded blind hole (440) is respectively opened to the right at the left end of the first dovetail part (410) and the left end of the second dovetail part (430), and the axis of the threaded blind hole (440) is colinear with the axis of the threaded hole.
6. A split intrinsically safe substation as claimed in claim 5, characterized in that: The structure and size of the cross section of the dovetail part 1 (410) are the same as the structure and size of the cross section of the dovetail part 2 (430), and the structure and size of the cross section of the dovetail part 1 (410) match the structure and size of the cross section of the locking slot (121).
7. A split intrinsically safe substation as claimed in claim 6, characterized in that: A plurality of wiring tubes are welded respectively in the middle of the lower surface and the middle of the upper surface of the second split box (200), and the diameter of the wiring tubes matches the inner diameter of the wiring hole (122).