Novel polymeric ferric sulfate reaction kettle

By designing a complex stirring mechanism in the polymerized iron sulfate reactor, the rotation and rotation of the curved stirring rod is driven, the poor mixing effect caused by the simplicity of the existing reactor stirring mechanism is solved, and the production efficiency of polymerized iron sulfate is significantly improved.

CN222678052UActive Publication Date: 2025-03-28HUBEI YUSHUI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421439724.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-28
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the production and processing of polymerized iron sulfate in the existing reactor, the mixing mechanism is simple and the raw materials cannot be stirred quickly and sufficiently, resulting in poor mixing effect and reducing production efficiency.

Method used

A new type of polymeric iron sulfate reactor is designed, and a complex stirring mechanism is adopted, including a mounting frame, a first sleeve, a first gear, a motor, a first rotating shaft, a connecting rod, a second sleeve, a second rotating shaft and a second gear. Through the cooperation of these components, the curved stirring rod is driven to rotate and rotate, and the rapid and sufficient stirring of the raw materials are achieved.

Benefits of technology

Through this new stirring mechanism, the raw materials inside the reactor can be quickly and fully stirred, improving the mixing effect of the raw materials and the production efficiency of polymerized iron sulfate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel polymeric ferric sulfate reaction kettle, relates to polymeric ferric sulfate production and processing technical field, including reaction kettle body and stirring mechanism, the stirring mechanism is installed in the reaction kettle body, the stirring mechanism includes mounting frame, the mounting frame is fixedly connected to the inner top wall of reaction kettle body. A motor is controlled to operate through a control switch, a curved stirring rod is driven to rotate under the cooperation of a first rotating shaft, a connecting rod, a second sleeve and a second rotating shaft, and when the first rotating shaft rotates, the second rotating shaft is driven to rotate in the second sleeve under the cooperation of a first gear and a second gear, so that the curved stirring rod rotates while rotating; through the arrangement, raw materials in the reaction kettle body can be rapidly and fully stirred, the mixing effect of the raw materials is improved, the raw materials in the reaction kettle body are rapidly and fully blended, and the production efficiency of polymeric ferric sulfate is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of production and processing of polyferric sulfate, and specifically relates to a novel polyferric sulfate reaction kettle. Background Art

[0002] Polyferric sulfate is an iron-based inorganic polymer coagulant with extremely high flocculation ability, stable chemical properties, fast sedimentation rate, and a wide range of applications. It can promote the formation of coarse flocs and rapid sedimentation of colloidal particles and suspended matter in water through adsorption, bridging, and cross-linking. It is widely used in the purification of urban drinking water and industrial circulating water. Reactors are required in the processing of polyferric sulfate.

[0003] The existing reactors on the market currently have obvious defects in the use of polyferric sulfate production and processing. The stirring mechanism installed in the reactor is too simple and cannot quickly and fully stir the raw materials inside the reactor, resulting in poor mixing effect of the raw materials. The raw materials inside the reactor cannot be quickly and fully blended, reducing the production efficiency of polyferric sulfate. To this end, we provide a new type of polyferric sulfate reactor to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a novel polyferric sulfate reaction kettle.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel polymerized ferric sulfate reactor comprises a reactor body and a stirring mechanism, wherein the stirring mechanism is installed inside the reactor body, the stirring mechanism comprises a mounting frame, the mounting frame is fixedly connected to the inner top wall of the reactor body, the inner top wall of the mounting frame is fixedly connected with a first sleeve, the outer surface of the first sleeve is fixedly connected with a first gear, the upper surface of the reactor body is fixedly connected with a motor housing, the inside of the motor housing is fixedly connected with a motor, the output end of the motor is fixedly connected with a first rotating shaft, the lower end of the first rotating shaft is penetrated through the upper surface of the reactor body and extends to the inside of the mounting frame.

[0007] As a preferred solution of this embodiment, the lower end of the first rotating shaft passes through the interior of the first sleeve, and the outer surface of the first rotating shaft is fixedly connected to two symmetrical connecting rods.

[0008] As a preferred solution of this embodiment, one end of the two connecting rods away from the first rotating shaft is fixedly connected to a second sleeve, and the interior of the second sleeve is rotatably connected to the second rotating shaft.

[0009] As a preferred solution of this embodiment, the upper end of the second rotating shaft is fixedly connected with a second gear, and the two second gears are meshed and connected with the first gear. The lower end of the second rotating shaft passes through the bottom surface of the installation frame and extends to the bottom of the installation frame.

[0010] As a preferred solution of this embodiment, a curved stirring rod is fixedly connected to the lower end of the second rotating shaft, and there are two curved stirring rods in total, and the two curved stirring rods are respectively fixedly connected to the lower ends of the two second rotating shafts.

[0011] As a preferred solution of this embodiment, a heating mechanism is installed inside the reactor body, a feed hopper is fixedly connected to the upper surface of the reactor body, and a control switch is fixedly connected to the front side of the reactor body.

[0012] As a preferred solution of this embodiment, a discharge pipe is fixedly connected to the right side of the reactor body, and a valve is installed on the surface of the discharge pipe.

[0013] As a preferred solution of this embodiment, a base is fixedly connected to the bottom surface of the reactor body, and a push handle is fixedly connected to the upper surface of the base.

[0014] As a preferred solution of this embodiment, a wheel group is fixedly connected to the bottom surface of the base, and there are four wheel groups in total. The four wheel groups are respectively distributed in a rectangular shape on the bottom surface of the base, and brake pads are arranged on the sides of the wheel groups.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] (1) The utility model drives the curved stirring rod to rotate under the cooperation of the first rotating shaft, the connecting rod, the second sleeve and the second rotating shaft. When the first rotating shaft rotates, the second rotating shaft is driven to rotate inside the second sleeve under the cooperation of the first gear and the second gear, so that the curved stirring rod rotates while rotating. This arrangement can quickly and fully stir the raw materials inside the reactor body, improve the mixing effect of the raw materials, make the raw materials inside the reactor body quickly and fully blended, and improve the production efficiency of polyferric sulfate.

[0017] (2) The utility model uses a heating mechanism and a wheel group, and controls the operation of the heating mechanism through a control switch, so that the raw materials can be fully heated when the raw materials are stirred, thereby increasing the reaction speed of the raw material mixing and effectively improving the production efficiency. The setting of the wheel group is convenient for the staff to move the device to a suitable use position, and the brake pads on the side of the wheel group are adjusted to the braking state, so that the device can maintain a stable working state when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of the utility model in a front view;

[0020] Figure 3 It is a three-dimensional structural schematic diagram of the stirring mechanism of the utility model in a front view and a cross-section.

[0021] As shown in the figure: 1. Reactor body; 2. Stirring mechanism; 201. Mounting frame; 202. First sleeve; 203. First gear; 204. Motor housing; 205. Motor; 206. First rotating shaft; 207. Connecting rod; 208. Second sleeve; 209. Second rotating shaft; 210. Second gear; 3. Curved stirring rod; 4. Heating mechanism; 5. Feed hopper; 6. Control switch; 7. Discharge pipe; 8. Valve; 9. Base; 10. Push handle; 11. Wheel set; 12. Brake pad. DETAILED DESCRIPTION

[0022] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0023] See also Figures 1 to 3 As shown, the embodiment of the utility model provides a novel polymerized ferric sulfate reactor, which specifically includes a reactor body 1 and a stirring mechanism 2, wherein the stirring mechanism 2 is installed inside the reactor body 1, and the stirring mechanism 2 includes a mounting frame 201, wherein the mounting frame 201 is fixedly connected to the inner top wall of the reactor body 1, and the inner top wall of the mounting frame 201 is fixedly connected with a first sleeve 202, and the outer surface of the first sleeve 202 is fixedly connected with a first gear 203, and the upper surface of the reactor body 1 is fixedly connected with a motor housing 204, and the inside of the motor housing 204 is fixedly connected with a motor 205, and the output end of the motor 205 is fixedly connected with a first rotating shaft 206, and the lower end of the first rotating shaft 206 passes through It is arranged on the upper surface of the reactor body 1 and extends to the interior of the mounting frame 201, and the lower end of the first rotating shaft 206 passes through the interior of the first sleeve 202, and the outer surface of the first rotating shaft 206 is fixedly connected with two symmetrical connecting rods 207, and the ends of the two connecting rods 207 away from the first rotating shaft 206 are fixedly connected with the second sleeve 208, and the interior of the second sleeve 208 is rotatably connected with the second rotating shaft 209, and the upper end of the second rotating shaft 209 is fixedly connected with the second gear 210, and the two second gears 210 are meshed with the first gear 203, and the lower end of the second rotating shaft 209 is passed through the bottom surface of the mounting frame 201 and extends to the bottom of the mounting frame 201.

[0024] Specifically in the present embodiment, the motor 205 is controlled by the control switch 6 to drive the first rotating shaft 206 to rotate inside the first sleeve 202. With the cooperation of the connecting rod 207, the second sleeve 208 and the second rotating shaft 209, the two curved stirring rods 3 are driven to rotate around the first rotating shaft 206. When the first rotating shaft 206 rotates, with the cooperation of the first gear 203 and the second gear 210, the second rotating shaft 209 is driven to rotate inside the second sleeve 208, so that the curved stirring rod 3 rotates while rotating. This arrangement can quickly and fully stir the raw materials inside the reactor body 1, improve the mixing effect of the raw materials, quickly and fully blend the raw materials inside the reactor body 1, and improve the production efficiency of polyferric sulfate.

[0025] See also Figures 1 to 3 As shown, the lower end of the second rotating shaft 209 is fixedly connected with a curved stirring rod 3, and there are two curved stirring rods 3, and the two curved stirring rods 3 are respectively fixedly connected to the lower ends of the two second rotating shafts 209. The curved stirring rod 3 is in an S shape, and this setting makes it possible to improve the stirring effect of the raw materials inside the reactor body 1 when it rotates and rotates around the first rotating shaft 206. A heating mechanism 4 is installed inside the reactor body 1 (in this embodiment, the heating mechanism 4 can use an electric heating tube or a heating plate commonly used in the prior art), a feed hopper 5 is fixedly connected to the upper surface of the reactor body 1, and a control switch 6 is fixedly connected to the front side of the reactor body 1. By controlling the operation of the heating mechanism 4 by the control switch 6, the raw materials can be fully heated when the raw materials are stirred, the reaction speed of the raw material mixing can be increased, and the production efficiency can be effectively improved. The setting of the feed hopper 5 is convenient for pouring the raw materials into the reactor body 1, and the setting of the control switch 6 is convenient for controlling the operation of the device.

[0026] See also Figures 1 to 3 As shown, a discharge pipe 7 is fixedly connected to the right side of the reactor body 1, and a valve 8 is installed on the surface of the discharge pipe 7. By opening the valve 8, the processed polyferric sulfate can be conveniently discharged from the discharge pipe 7. A base 9 is fixedly connected to the bottom surface of the reactor body 1, a push handle 10 is fixedly connected to the upper surface of the base 9, and a wheel set 11 is fixedly connected to the bottom surface of the base 9. There are four wheel sets 11 in total, and the four wheel sets 11 are respectively distributed in a rectangular shape on the bottom surface of the base 9. Brake pads 12 are arranged on the side of the wheel set 11. The base 9 is arranged to provide support for the reactor body 1. By pushing the push handle 10, with the cooperation of the wheel set 11, the staff can move the device to a suitable use position, and then adjust the brake pads 12 on the side of the wheel set 11 to the braking state, so that the device maintains a stable working state when in use.

[0027] The specific working principle and process of the utility model are as follows: by pushing the push handle 10, with the cooperation of the wheel group 11, the staff can move the device to a suitable use position, and then adjust the brake pad 12 on the side of the wheel group 11 to the braking state, so that the device maintains a stable working state when in use, and pours the raw materials into the interior of the reactor body 1 through the feed hopper 5, and then controls the motor 205 to operate through the control switch 6, and drives the curved stirring rod 3 to rotate with the cooperation of the first rotating shaft 206, the connecting rod 207, the second sleeve 208 and the second rotating shaft 209. When the first rotating shaft 206 rotates, with the cooperation of the first gear 203 and the second gear 210, the second rotating shaft 209 is driven to rotate inside the second sleeve 208, so that the curved stirring rod 3 rotates while rotating, thereby quickly and fully stirring the raw materials inside the reactor body 1. After the stirring is completed, the valve 8 is opened to discharge the processed polyferric sulfate from the discharge pipe 7.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A novel polyferric sulfate reactor, comprising a reactor body (1) and a stirring mechanism (2), characterized in that: The stirring mechanism (2) is installed inside the reactor body (1), and the stirring mechanism (2) comprises a mounting frame (201), the mounting frame (201) is fixedly connected to the inner top wall of the reactor body (1), the inner top wall of the mounting frame (201) is fixedly connected to a first sleeve (202), the outer surface of the first sleeve (202) is fixedly connected to a first gear (203), the upper surface of the reactor body (1) is fixedly connected to a motor housing (204), the inside of the motor housing (204) is fixedly connected to a motor (205), the output end of the motor (205) is fixedly connected to a first rotating shaft (206), the lower end of the first rotating shaft (206) is inserted through the upper surface of the reactor body (1) and extends to the inside of the mounting frame (201).

2. The novel polyferric sulfate reactor according to claim 1, characterized in that: The lower end of the first rotating shaft (206) passes through the interior of the first sleeve (202), and two symmetrical connecting rods (207) are fixedly connected to the outer surface of the first rotating shaft (206).

3. The novel polyferric sulfate reactor according to claim 2, characterized in that: One end of the two connecting rods (207) away from the first rotating shaft (206) is fixedly connected to a second sleeve (208), and the interior of the second sleeve (208) is rotatably connected to a second rotating shaft (209).

4. The novel polyferric sulfate reactor according to claim 3, characterized in that: The upper end of the second rotating shaft (209) is fixedly connected to a second gear (210), and the two second gears (210) are meshedly connected to the first gear (203). The lower end of the second rotating shaft (209) is passed through the bottom surface of the installation frame (201) and extends to the bottom of the installation frame (201).

5. The novel polyferric sulfate reactor according to claim 3, characterized in that: The lower end of the second rotating shaft (209) is fixedly connected to a curved stirring rod (3), and there are two curved stirring rods (3) in total. The two curved stirring rods (3) are respectively fixedly connected to the lower ends of the two second rotating shafts (209).

6. The novel polyferric sulfate reactor according to claim 1, characterized in that: A heating mechanism (4) is installed inside the reactor body (1), a feed hopper (5) is fixedly connected to the upper surface of the reactor body (1), and a control switch (6) is fixedly connected to the front side of the reactor body (1).

7. The novel polyferric sulfate reactor according to claim 1, characterized in that: A discharge pipe (7) is fixedly connected to the right side of the reactor body (1), and a valve (8) is installed on the surface of the discharge pipe (7).

8. The novel polyferric sulfate reactor according to claim 1, characterized in that: The bottom surface of the reactor body (1) is fixedly connected to a base (9), and the upper surface of the base (9) is fixedly connected to a push handle (10).

9. The novel polyferric sulfate reactor according to claim 8, characterized in that: A wheel set (11) is fixedly connected to the bottom surface of the base (9), and there are four wheel sets (11) in total. The four wheel sets (11) are respectively distributed in a rectangular shape on the bottom surface of the base (9), and brake pads (12) are arranged on the sides of the wheel sets (11).