Steel pipe forming device

By designing the correction adjustment mechanism and the uniform cooling mechanism in the steel pipe forming device, the problem of the steel pipe not being able to pass through during the correction process and the problem of the nozzle not being able to effectively cool, and the working efficiency and quality are improved.

CN222679170UActive Publication Date: 2025-03-28WENZHOU MINGYANG FITTINGS MFG CO LTD
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Patent Information

Application Number
CN202420509492.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-03-28
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

During the correction process, the existing steel pipe forming device has the same rotation direction of the two correction rollers, which causes the steel pipe to be subjected to reverse thrust and cannot pass through the correction mechanism, which reduces the working efficiency; at the same time, the nozzle position is fixed, and when the steel pipe size is small, it cannot be effectively cooled, which reduces the working quality.

Method used

A steel pipe forming device is designed. Through the coordination of the correction box and the correction adjustment mechanism, the mechanical structure of the gear, rack, slider and correction wheel can be used to move the correction wheel to a suitable position and close to the steel pipe, and through the combination of the worm, worm wheel and rotary rod, the correction wheel can rotate the correction steel pipe. At the same time, the cooling box and the uniform cooling mechanism realize the movement of the nozzle and the uniform spraying of cooling water through the combination of bevel gears, threaded rods and vertical plates.

Benefits of technology

Through the improved correction mechanism and cooling mechanism, the problem of steel pipe jamming is avoided and the working efficiency of the molding device is improved. At the same time, it can be adapted to various sizes for effective cooling, which improves the working quality of the molding device.

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Abstract

The utility model relates to the technical field of steel pipe production, in particular to a steel pipe forming device which comprises a workbench, the upper surface of the workbench is fixedly connected with a forming mechanism, the outer wall of the forming mechanism is fixedly connected with a welding box, a uniform cooling mechanism is arranged in a cooling box, and the lower end of the workbench is fixedly connected to the ground through a support. Through cooperation of the correction box and the correction adjusting mechanism, a second motor drives a gear to rotate, the gear drives a rack to move, a steel pipe enters the cooling box after being corrected, and the steel pipe can be prevented from being clamped in the mode, so that the working efficiency of the steel pipe forming device is improved; and a third motor drives a first bevel gear to rotate, the first bevel gear drives a second bevel gear to rotate, the steel pipes are cooled, in this way, the steel pipes of various sizes can be cooled, and the working quality of the steel pipe forming device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe production, in particular to a steel pipe forming device. Background Art

[0002] Steel pipe refers to a steel material with a hollow section whose length is much greater than its diameter or circumference. It is usually made by rolling a steel strip into a tube shape after passing through a steel pipe forming device, and then welding the steel strips together to form a steel pipe, and then trimming, cooling and cutting.

[0003] For example, a steel pipe forming device with the authorization announcement number "CN213763480U" can correct the steel pipe through a correction mechanism to prevent the problem of uneven surface during the steel pipe forming process, thereby improving the production quality of the steel pipe. However, when the steel pipe forming device processes the steel pipe through the correction mechanism, the two correction rollers rotate in the same direction when correcting the steel pipe, because the same gear drives the two correction rollers to rotate, so the two correction rollers rotate in the same direction, which causes the steel pipe to be subjected to reverse thrust and unable to pass through the correction mechanism, which reduces the working efficiency of the steel pipe forming device. At the same time, the position of the nozzle of the steel pipe forming device is fixed. When the size of the steel pipe is small, the nozzle is far away and cannot spray cooling water onto the surface of the steel pipe, which reduces the working quality of the steel pipe forming device. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when two straightening rollers are straightening a steel pipe, since the same gear drives the two straightening rollers to rotate, the rotation directions of the two straightening rollers are the same, which causes the steel pipe to be subjected to a reverse thrust and unable to pass through the straightening mechanism, thereby reducing the working efficiency of the steel pipe forming device and the position of the nozzle is fixed. When the size of the steel pipe is small, the nozzle is far away and cooling water cannot be sprayed onto the surface of the steel pipe, thereby reducing the working quality of the steel pipe forming device, and a steel pipe forming device is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A steel pipe forming device is designed, including a workbench, the upper surface of the workbench is fixedly connected to a forming mechanism, the outer wall of the forming mechanism is fixedly connected to a welding box, the outer wall of the welding box is fixedly connected to the workbench, the outer wall of the welding box is fixedly connected to a correction box, the outer wall of the correction box is fixedly connected to the workbench, a correction adjustment mechanism is provided inside the correction box, the outer wall of the correction box is fixedly connected to a cooling box, the outer wall of the cooling box is fixedly connected to a water storage tank, the outer wall of the cooling box is fixedly connected to the workbench, a uniform cooling mechanism is provided inside the cooling box, and the lower end of the workbench is fixedly connected to the ground through a bracket.

[0007] Preferably, the correction and adjustment mechanism includes a motor box and a second motor, the outer wall of the motor box is fixedly connected to the correction box, the inner wall of the motor box is fixedly connected to the first motor through a bracket, the output shaft of the first motor is fixedly connected to two worms, the outer walls of the two worms are respectively meshed with two worm wheels, the outer walls of the two worm wheels are fixedly connected to a rotating rod, the outer wall of the rotating rod is rotatably connected to a skateboard through a bearing, the outer wall of the second motor is fixedly connected to the correction box through a bracket, the output shaft of the second motor is fixedly connected to a gear, the outer wall of the gear is meshed with two racks, the outer walls of the two racks are fixedly connected to the skateboard, the outer walls of the two skateboards are slidably connected to the correction box through a slide groove, and the outer walls of the two rotating rods are fixedly connected to the correction wheel.

[0008] Preferably, the outer wall of one of the worms is rotatably connected to the correction box via a bearing, and the outer walls of the two racks are slidably connected to the correction box via a slide groove.

[0009] Preferably, the uniform cooling mechanism includes a third motor, the outer wall of the third motor is fixedly connected to the cooling box through a bracket, the output shaft of the third motor is fixedly connected to the first bevel gear, the outer wall of the first bevel gear is meshingly connected to the two second bevel gears, the outer walls of the two second bevel gears are respectively fixedly connected to two threaded rods, the outer walls of the two threaded rods are respectively threadedly connected to two vertical plates, the outer walls of the two vertical plates are socketed with limit rods, the outer walls of the two limit rods are both fixedly connected to the cooling box, the outer walls of the two vertical plates are fixedly connected to a plurality of nozzles, the inner walls of the plurality of nozzles are connected to the inner wall of the vertical plate, and the outer wall of the vertical plate is fixedly connected to one end of a water inlet hose.

[0010] Preferably, the outer walls of the two threaded rods are rotatably connected to the cooling box via a bearing, and the other end of the water inlet hose is fixedly connected to the water storage tank.

[0011] Preferably, the outer walls of the two straightening wheels are in contact with the outer wall of the steel pipe, and the steel pipe passes through the forming mechanism, the welding box, the straightening box and the cooling box in sequence.

[0012] The utility model proposes a steel pipe forming device, which has the beneficial effect that: through the cooperation of the correction box and the correction adjustment mechanism, the second motor drives the gear to rotate, the gear drives the rack to move, the rack drives the slide to move, the slide drives the rotating rod to move, the rotating rod drives the correction wheel to move, after the correction wheel moves to a suitable position so that the two correction wheels are close to the steel pipe, the first motor drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel drives the rotating rod to rotate, the rotating rod drives the correction wheel to rotate, the correction wheel drives the steel pipe to move, so that the steel pipe enters the cooling box after correction. The above method can avoid the steel pipe from getting stuck, which improves the working efficiency of the steel pipe forming device.

[0013] Through the cooperation of the cooling box and the uniform cooling mechanism, the third motor drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the threaded rod to rotate, the threaded rod drives the vertical plate to move, the vertical plate slides on the limit rod to prevent the vertical plate from following the rotation of the threaded rod, and at the same time the vertical plate drives the nozzle to move, the vertical plate drives the water inlet hose to move, after the nozzle moves to the appropriate position, the nozzle sprays the cooling water in the water tank to the surface of the steel pipe through the water inlet hose, the vertical plate and the nozzle to cool the steel pipe. Steel pipes of various sizes can be cooled in the above manner, which improves the working quality of the steel pipe forming device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front view schematic diagram of

[0016] Figure 3 for Figure 2 A schematic side cross-sectional view of the middle correction box;

[0017] Figure 4 for Figure 3 A top cross-sectional schematic diagram of ;

[0018] Figure 5 for Figure 2 A schematic side cross-sectional view of a middle cooling box;

[0019] Figure 6 for Figure 5 Schematic top view of the cross section.

[0020] In the figure: 1. workbench, 2. forming mechanism, 3. welding box, 4. correction box, 5. correction and adjustment mechanism, 501. motor box, 502. first motor, 503. worm, 504. worm wheel, 505. rotating rod, 506. correction wheel, 507. second motor, 508. gear, 509. rack, 510. slide plate, 6. cooling box, 7. uniform cooling mechanism, 701. third motor, 702. first bevel gear, 703. second bevel gear, 704. threaded rod, 705. vertical plate, 706. limit rod, 707. nozzle, 708. water inlet hose, 8. water storage tank, 9. steel pipe. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Refer to the attached Figure 1-6In the present embodiment, a steel pipe forming device comprises a workbench 1, the upper surface of the workbench 1 is fixedly connected to a forming mechanism 2, the forming mechanism 2 is specifically described in a steel pipe forming device with the authorization announcement number "CN213763480U", which is already the prior art, and therefore is no longer described in the present utility model, the outer wall of the forming mechanism 2 is fixedly connected to a welding box 3, the outer wall of the welding box 3 is fixedly connected to the workbench 1, the outer wall of the welding box 3 is fixedly connected to a correction box 4, the outer wall of the correction box 4 is fixedly connected to the workbench 1, a correction adjustment mechanism 5 is provided inside the correction box 4, the outer wall of the correction box 4 is fixedly connected to a cooling box 6, the outer wall of the cooling box 6 is fixedly connected to a water storage tank 8, the cooling box 6 The outer wall of the workbench 1 is fixedly connected to the workbench 1, and a uniform cooling mechanism 7 is provided inside the cooling box 6. The lower end of the workbench 1 is fixed to the ground through a bracket. The outer wall of a worm 503 is rotatably connected to the correction box 4 through a bearing, and the worm 503 rotates on the correction box 4. The outer walls of the two racks 509 are slidably connected to the correction box 4 through a slide groove, and the racks 509 move on the correction box 4. The outer walls of the two threaded rods 704 are rotatably connected to the cooling box 6 through bearings, and the threaded rods 704 rotate in the cooling box 6. The other end of the water inlet hose 708 is fixedly connected to the water storage tank 8. The outer walls of the two correction wheels 506 are both in contact with the outer walls of the steel pipe 9, and the steel pipe 9 passes through the forming mechanism 2, the welding box 3, the correction box 4 and the cooling box 6 in sequence.

[0023] Refer to the attached Figure 3 and Figure 4: In the present embodiment, a steel pipe forming device, the correction adjustment mechanism 5 includes a motor box 501 and a second motor 507, the outer wall of the motor box 501 is fixedly connected to the correction box 4, the inner wall of the motor box 501 is fixedly connected to the first motor 502 through a bracket, the motor box 501 fixes the position of the first motor 502, the size of the first motor 502 is selected according to actual needs, and the selection can meet the work needs, the output shaft of the first motor 502 is fixedly connected to two worm gears 503, the first motor 502 drives the worm gears 503 to rotate, the outer walls of the two worm gears 503 are respectively meshed and connected with two worm wheels 504, the worm gears 503 drive the worm wheels 504 to rotate, the outer walls of the two worm wheels 504 are fixedly connected to the rotating rod 505, the worm wheel 504 drives the rotating rod 505 to rotate, the outer wall of the rotating rod 505 The wall is rotatably connected to the skateboard 510 through a bearing, and the rotating rod 505 rotates on the skateboard 510. The outer wall of the second motor 507 is fixedly connected to the correction box 4 through a bracket, and the correction box 4 fixes the position of the second motor 507. The output shaft of the second motor 507 is fixedly connected to the gear 508, and the second motor 507 drives the gear 508 to rotate. The outer wall of the gear 508 is meshed and connected with two racks 509, and the gear 508 drives the rack 509 to move. The outer walls of the two racks 509 are fixedly connected to the skateboard 510, and the rack 509 drives the skateboard 510 to move. The outer walls of the two skateboards 510 are slidably connected to the correction box 4 through a slide groove, and the skateboard 510 moves on the correction box 4. The outer walls of the two rotating rods 505 are fixedly connected to the correction wheel 506, and the rotating rod 505 drives the correction wheel 506 to move.

[0024] Refer to the attached Figure 5 and Figure 6: In the present embodiment, a steel pipe forming device, a uniform cooling mechanism 7 includes a third motor 701, an outer wall of the third motor 701 is fixedly connected to the cooling box 6 through a bracket, the cooling box 6 fixes the position of the third motor 701, the size of the third motor 701 is selected according to actual needs, and the selection can meet the working needs, the output shaft of the third motor 701 is fixedly connected to the first bevel gear 702, the third motor 701 drives the first bevel gear 702 to rotate, the outer wall of the first bevel gear 702 is meshed and connected with the two second bevel gears 703, the first bevel gear 702 drives the second bevel gear 703 to rotate, the outer walls of the two second bevel gears 703 are respectively fixedly connected to the two threaded rods 704, the second bevel gears 703 drive the threaded rods 704 to rotate, The outer walls of the two threaded rods 704 are respectively connected to the two vertical plates 705 by threads, and the threaded rods 704 drive the vertical plates 705 to move. The outer walls of the two vertical plates 705 are socketed with the limit rods 706, and the vertical plates 705 slide on the limit rods 706. The outer walls of the two limit rods 706 are fixedly connected to the cooling box 6, and the limit rods 706 are fixed on the cooling box 6. The outer walls of the two vertical plates 705 are fixedly connected to multiple nozzles 707, and the vertical plates 705 drive the nozzles 707 to move. The size of the nozzles 707 can be selected according to actual needs, and can be selected to meet work needs. The inner walls of the multiple nozzles 707 are connected to the inner walls of the vertical plates 705, and the outer walls of the vertical plates 705 are fixedly connected to one end of the water inlet hose 708, and the vertical plates 705 drive the water inlet hose 708 to move.

[0025] Working principle:

[0026] When using this steel pipe forming device:

[0027] Processing and correction stage:

[0028] First, the operator feeds the steel plate into the forming mechanism 2, processes the steel plate into the steel pipe 9, and then the steel pipe 9 enters the welding box 3 to complete welding and fixing, and then the steel pipe 9 enters the correction box 4, connects the external power supply of the second motor 507, starts the second motor 507, the second motor 507 drives the gear 508 to rotate, the gear 508 drives the rack 509 to move, the rack 509 drives the slide plate 510 to move, the slide plate 510 drives the rotating rod 505 to move, the rotating rod 505 drives the correction wheel 506 to move, and the correction wheel 506 drives the correction wheel 506 to move. After moving to the appropriate position so that the two correction wheels 506 are close to the steel pipe 9, the second motor 507 stops working, and then the external power supply of the first motor 502 is turned on, and the first motor 502 is started. The first motor 502 drives the worm 503 to rotate, the worm 503 drives the worm wheel 504 to rotate, the worm wheel 504 drives the rotating rod 505 to rotate, the rotating rod 505 drives the correction wheel 506 to rotate, and the correction wheel 506 drives the steel pipe 9 to move, so that the steel pipe 9 enters the cooling box 6 after correction, and then the first motor 502 stops working.

[0029] Cooling phase:

[0030] The external power supply of the third motor 701 is connected, and the third motor 701 is started. The third motor 701 drives the first bevel gear 702 to rotate, and the first bevel gear 702 drives the second bevel gear 703 to rotate, and the second bevel gear 703 drives the threaded rod 704 to rotate, and the threaded rod 704 drives the vertical plate 705 to move, and the vertical plate 705 slides on the limit rod 706 to prevent the vertical plate 705 from following the threaded rod 704 to rotate. At the same time, the vertical plate 705 drives the nozzle 707 to move, and the vertical plate 705 drives the water inlet hose 708 to move. After the nozzle 707 moves to a suitable position, the third motor 701 stops working, and then the external power supply of the nozzle 707 is connected, and the nozzle 707 is started. The nozzle 707 sprays the cooling water in the water storage tank 8 to the surface of the steel pipe 9 through the water inlet hose 708, the vertical plate 705 and the nozzle 707 to cool the steel pipe 9. After cooling is completed, the nozzle 707 stops working, and then the operator takes out the steel pipe 9 to complete the forming work of the steel pipe 9.

[0031] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A steel pipe forming device, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to the forming mechanism (2), the outer wall of the forming mechanism (2) is fixedly connected to the welding box (3), the outer wall of the welding box (3) is fixedly connected to the workbench (1), the outer wall of the welding box (3) is fixedly connected to the correction box (4), the outer wall of the correction box (4) is fixedly connected to the workbench (1), a correction adjustment mechanism (5) is provided inside the correction box (4), the outer wall of the correction box (4) is fixedly connected to the cooling box (6), the outer wall of the cooling box (6) is fixedly connected to the water storage tank (8), the outer wall of the cooling box (6) is fixedly connected to the workbench (1), a uniform cooling mechanism (7) is provided inside the cooling box (6), and the lower end of the workbench (1) is fixedly connected to the ground through a bracket.

2. A steel pipe forming device according to claim 1, characterized in that: The correction adjustment mechanism (5) comprises a motor box (501) and a second motor (507); the outer wall of the motor box (501) is fixedly connected to the correction box (4); the inner wall of the motor box (501) is fixedly connected to the first motor (502) via a bracket; the output shaft of the first motor (502) is fixedly connected to two worms (503); the outer walls of the two worms (503) are respectively meshed and connected to two worm wheels (504); the outer walls of the two worm wheels (504) are fixedly connected to a rotating rod (505); the outer wall of the rotating rod (505) is fixedly connected to the second motor (507); The outer wall of the second motor (507) is rotatably connected to the slide plate (510) through a bearing, the outer wall of the second motor (507) is fixedly connected to the correction box (4) through a bracket, the output shaft of the second motor (507) is fixedly connected to the gear (508), the outer wall of the gear (508) is meshedly connected to two racks (509), the outer walls of the two racks (509) are fixedly connected to the slide plate (510), the outer walls of the two slide plates (510) are slidably connected to the correction box (4) through a slide groove, and the outer walls of the two rotating rods (505) are fixedly connected to the correction wheel (506).

3. A steel pipe forming device according to claim 2, characterized in that: The outer wall of one of the worm gears (503) is rotationally connected to the correction box (4) via a bearing, and the outer walls of the two racks (509) are slidingly connected to the correction box (4) via a sliding groove.

4. A steel pipe forming device according to claim 1, characterized in that: The uniform cooling mechanism (7) comprises a third motor (701), the outer wall of the third motor (701) is fixedly connected to the cooling box (6) via a bracket, the output shaft of the third motor (701) is fixedly connected to the first bevel gear (702), the outer wall of the first bevel gear (702) is meshedly connected to two second bevel gears (703), the outer walls of the two second bevel gears (703) are respectively fixedly connected to two threaded rods (704), and the two threaded rods (704 ) are respectively connected with the two vertical plates (705) by threads, the outer walls of the two vertical plates (705) are sleeved with the limiting rods (706), the outer walls of the two limiting rods (706) are fixedly connected with the cooling box (6), the outer walls of the two vertical plates (705) are fixedly connected with a plurality of nozzles (707), the inner walls of the plurality of nozzles (707) are connected with the inner walls of the vertical plates (705), and the outer walls of the vertical plates (705) are fixedly connected with one end of the water inlet hose (708).

5. A steel pipe forming device according to claim 4, characterized in that: The outer walls of the two threaded rods (704) are rotatably connected to the cooling box (6) via bearings, and the other end of the water inlet hose (708) is fixedly connected to the water storage tank (8).

6. A steel pipe forming device according to claim 3, characterized in that: The outer walls of the two correction wheels (506) are both in contact with the outer wall of the steel pipe (9), and the steel pipe (9) passes through the forming mechanism (2), the welding box (3), the correction box (4) and the cooling box (6) in sequence.

Citation Information

Patent Citations

  • Steel pipe forming device

    CN213763480U