Full-automatic punching and folding feeder
By designing a fully automatic punching feeder, the conveyor belt, camera and data processing terminal are used to drive the conveyor belt, camera and data processing terminal to realize automatic conveying and stamping of the plates, and the rapid replacement of the stamping head is achieved through electric push rods and return springs, which solves the problems of lack of automation functions of the existing punching feeder and inconvenient replacement of the stamping head, and improves production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202420906694.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing stamping feeder has a simple structure and lacks automation functions. It requires multiple staff to operate manually, resulting in reduced work efficiency and difficult to meet production needs. At the same time, the stamping head connection structure is cumbersome, making it inconvenient to replace after wear.
A fully automatic punching feeder is designed, using an electric roller to drive the conveyor belt, and the automatic conveying and stamping of the plates is realized through the camera and data processing terminal. The third electric push rod controls the drop and reset of the stamping head. The first and second electric push rods are responsible for the lifting and pushing of the plates, and the connecting rod and return spring realize the rapid replacement of the stamping head.
It realizes fully automatic punching and feeding of plates, improves production efficiency, reduces manual operation, simplifies the replacement process of stamping heads, and improves the reliability and maintenance convenience of equipment.
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Figure CN222679186U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeders, in particular to a full-automatic punching and folding feeder. Background Art
[0002] Cable trays are divided into trough type, tray type, ladder type, grid type and other structures, which are composed of brackets, supports and installation accessories. The cable trays can be erected independently in buildings or laid on various buildings and pipe gallery brackets. They should have the characteristics of simple structure, beautiful appearance, flexible configuration and easy maintenance. When processing the cable trays, a punching and feeding machine should be used to punch the plates into a predetermined shape and then transport them.
[0003] The existing punching and folding feeding machine has a relatively simple structure and lacks automation functions. It requires multiple workers to manually operate the punching and folding feeding machine to complete the stamping and feeding process of the plate. The work efficiency of the workers will inevitably decrease after working for a long time, and it is difficult to meet production needs. In addition, the punching head connection structure of the existing punching and folding feeding machine is very cumbersome. When the punching head is used for a long time, it will wear out and it is very inconvenient to replace it. For this reason, we proposed a fully automatic punching and folding feeding machine. Utility Model Content
[0004] The purpose of the utility model is to provide a fully automatic punching and folding feeding machine to solve the problem raised in the above background technology that the existing punching and folding feeding machine has a relatively simple structure and lacks automation function. It requires multiple workers to manually operate the punching and folding feeding machine to complete the punching and feeding process of the plate. The work efficiency of the workers will inevitably decrease after working for a long time, and it is difficult to meet the production needs. The punching head connection structure of the existing punching and folding feeding machine is very complicated. When the punching head is used for a long time, it will be worn and it is very inconvenient to replace it.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic punching and folding feeding machine, comprising a base and a top plate, the top plate is located above the base, a mounting seat is fixedly connected to the top rear side of the base, an electric roller is rotatably connected between the left and right side walls of the inner cavity of the mounting seat, and the electric rollers are arranged in sequence from front to back, and a conveyor belt is sleeved between the outer side walls of the electric rollers arranged in sequence from front to back, guide plates are fixedly connected to the left and right sides of the top of the mounting seat, a support rod is fixedly connected to the bottom of the mounting seat, a stamping groove is opened on the top of the base, a first electric push rod is fixedly connected to the bottom of the inner cavity of the base, and the top end of the first electric push rod passes through the base and extends to the The inner cavity of the stamping groove, and the top end of the first electric push rod is fixedly connected with a lifting plate, the lifting plate is slidably connected to the stamping groove, the front side wall of the base is fixedly connected with a controller, the top right side of the base is fixedly connected with a support plate, the left side wall of the support plate is fixedly connected with a camera, the right side wall of the support plate is fixedly connected with a data processing terminal, the right side wall of the data processing terminal is fixedly connected with a transmission line, the left end of the transmission line is fixedly connected to the camera, the lower side of the right side wall of the support plate is fixedly connected with a second electric push rod, the left end of the second electric push rod passes through the support plate and extends to the left side wall of the support plate, and the left end of the second electric push rod is fixedly connected with a push plate.
[0006] As a further description of the above technical solution:
[0007] A third electric push rod is fixedly connected to the top of the top plate, the bottom end of the third electric push rod passes through the top plate and extends to the bottom of the top plate, and a mounting plate is fixedly connected to the bottom of the mounting plate, and a punch head is slidably connected to the bottom of the mounting plate.
[0008] As a further description of the above technical solution:
[0009] The left and right sides of the interior of the mounting plate are provided with mounting grooves, the inner cavities of the mounting grooves on the left and right sides are slidably connected with connecting plates, and the front and rear sides of the inner side walls of the connecting plates on the left and right sides are fixedly connected with fixing tenons.
[0010] As a further description of the above technical solution:
[0011] The ends of the fixing tenons on the left and right sides pass through the mounting plate and extend to the interior of the punching head, and the fixing tenon on the left is plugged into the fixing tenon on the right, and connecting rods are plugged into the left and right side walls of the mounting plate.
[0012] As a further description of the above technical solution:
[0013] The ends of the connecting rods on the left and right sides penetrate the mounting plates and extend to the inner cavities of the mounting grooves on the left and right sides, and the ends of the connecting rods on the left and right sides are fixedly connected to the mounting plates on the left and right sides.
[0014] As a further description of the above technical solution:
[0015] The outer side walls of the connecting rods on the left and right sides are sleeved with return springs.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The fully automatic punching and folding feeding machine starts the equipment by using a controller, places the plate on the conveyor belt, and then the electric roller rotates to drive the conveyor belt to operate and transport the upper plate to the top of the punching slot. When the plate is transported to the top of the punching slot and is monitored by the camera, the data is transmitted to the data processing terminal through the transmission line, so that the data processing terminal controls the electric roller to stop rotating, and then the third electric push rod extends to make the punching head below descend to punch the plate above the punching slot. After the punching is completed, the third electric push rod resets, and then the first electric push rod extends to lift the plate and push the punched plate out of the punching slot, and then the second electric push rod extends to make the push plate push the punched plate away from the equipment and enter the production line of the next process, and then the first electric push rod and the second electric push rod reset, so that the plate can be punched and folded automatically and the formed plate can be fed, saving time and effort.
[0018] 2. For the fully automatic punching and folding feeding machine, when it is necessary to replace the worn punching head, the connecting rods on both sides are pulled outwards to squeeze the reset springs on the connecting plates on both sides, so that the fixing tenons on the connecting plates on both sides cancel the fixation of the punching head and reset it to the mounting grooves on both sides. Then, the unfixed punching head is taken out of the mounting plate, and then a new punching head is inserted into the mounting plate. After the new punching head is inserted into place, the connecting rods on both sides are loosened to reset the squeezed reset springs on both sides and push the connecting plates on both sides to move, so that the fixing tenons on the connecting plates on both sides are inserted into the replaced punching head, so that the worn punching head can be replaced quickly and conveniently, which is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional structural schematic diagram of a fully automatic punching and folding feeding machine proposed by the utility model;
[0020] Figure 2 This is a left-side sectional structural schematic diagram of a fully automatic punching and folding feeding machine proposed by the utility model;
[0021] Figure 3 This is a front view and cross-sectional structural schematic diagram of a fully automatic punching and folding feeding machine proposed by the utility model;
[0022] Figure 4 The utility model proposes a fully automatic punching and folding feeding machine Figure 3 Enlarged structural diagram at A in the middle.
[0023] In the figure: 100, base; 110, mounting seat; 111, electric roller; 112, conveyor belt; 113, guide plate; 114, support rod; 120, punching groove; 130, first electric push rod; 131, lifting plate; 140, controller; 150, support plate; 151, camera; 160, data processing terminal; 161, transmission line; 170, second electric push rod; 171, push plate; 200, top plate; 210, third electric push rod; 220, mounting plate; 230, punching head; 240, mounting groove; 241, connecting plate; 242, fixing tenon; 250, connecting rod; 251, reset spring. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The utility model provides a fully automatic punching and folding feeding machine, which fixes the punching head, so that the worn punching head can be quickly and conveniently replaced, which is easy to operate. It can automatically punch and fold the plate and then feed the formed plate, saving time and labor, and can quickly and conveniently replace the worn punching head, which is easy to operate. Please refer to Figure 1-4 , comprising a base 100 and a top plate 200;
[0028] Please refer again Figure 1-3The base 100 is used to install the main structure. A mounting seat 110 is fixedly connected to the rear side of the top of the base 100. The mounting seat 110 is used to install an electric roller 111. The electric roller 111 is rotatably connected between the left and right side walls of the inner cavity of the mounting seat 110. The electric roller 111 is used to drive a conveyor belt 112, and the electric rollers 111 are arranged in sequence from front to back. The outer side walls of the electric rollers 111 arranged in sequence from front to back are sleeved with a conveyor belt 112. The conveyor belt 112 is used to transport panels. Guide plates 113 are fixedly connected to the left and right sides of the top of the mounting seat 110. The guide plates 113 are used to prevent the panels from deviating from the direction. A support rod 114 is fixedly connected to the bottom of the mounting seat 110. A stamping groove 120 is provided on the top of the base 100. The stamping groove 120 is used to cooperate with the stamping The pressure head 230 stamps the plate, and the bottom of the inner cavity of the base 100 is fixedly connected with a first electric push rod 130, and the first electric push rod 130 is used to install a lifting plate 131. The top of the first electric push rod 130 passes through the base 100 and extends to the inner cavity of the stamping groove 120, and the top of the first electric push rod 130 is fixedly connected with a lifting plate 131, and the lifting plate 131 is used to lift the stamped plate, and the lifting plate 131 is slidably connected to the stamping groove 120. The front side wall of the base 100 is fixedly connected with a controller 140, and the top right side of the base 100 is fixedly connected with a support plate 150, and the support plate 150 is used to install the top plate 200. The left side wall of the support plate 150 is fixedly connected with a camera 151, and the camera 151 is used to image the plate The data is transmitted to the data processing terminal 160. The right side wall of the support plate 150 is fixedly connected with the data processing terminal 160. The data processing terminal 160 is used to process the image data of the plate and then send instructions to control the various mechanisms of the device to operate. The right side wall of the data processing terminal 160 is fixedly connected with a transmission line 161. The transmission line 161 is used to transmit data. The left end of the transmission line 161 is fixedly connected to the camera 151. The lower side of the right side wall of the support plate 150 is fixedly connected with a second electric push rod 170. The left end of the second electric push rod 170 penetrates the support plate 150 and extends to the left side wall of the support plate 150. The left end of the second electric push rod 170 is fixedly connected with a push plate 171. The transmission line 161 is used to push the stamped plate away from the equipment. By using the control After the controller 140 starts the equipment, the plate is placed on the conveyor belt 112, and then the electric roller 111 rotates, driving the conveyor belt 112 to operate and transport the upper plate to the top of the stamping slot 120. When the plate is transported to the top of the stamping slot 120 and is monitored by the camera 151, the data is transmitted to the data processing terminal 160 through the transmission line 161, so that the data processing terminal 160 controls the electric roller 111 to stop rotating. Then the third electric push rod 210 extends, so that the punching head 230 below is lowered to punch the plate above the stamping slot 120. After the stamping is completed, the third electric push rod 210 is reset, and then the first electric push rod 130 extends to push the punched plate of the lifting plate 131 out of the stamping slot 120.Then the second electric push rod 170 extends to make the push plate 171 push the stamped plate away from the equipment and enter the production line of the next process, and then the first electric push rod 130 and the second electric push rod 170 are reset;
[0029] In summary, the formed panels can be fed after being punched and folded fully automatically, saving time and effort;
[0030] Please refer again Figure 1-4 The top plate 200 is located above the base 100. Specifically, the top plate 200 is fixedly connected to the top of the base 100 through the support plate 150. The top of the top plate 200 is fixedly connected with a third electric push rod 210. The third electric push rod 210 is used to adjust the height of the punch head 230. The bottom end of the third electric push rod 210 penetrates the top plate 200 and extends to the bottom of the top plate 200. The bottom end of the third electric push rod 210 is fixedly connected with a mounting plate 220. The mounting plate 220 is used to install the main structure. The bottom of the mounting plate 220 is slidably connected with the punch head 230. The punch head 230 For stamping plate parts, the left and right sides of the interior of the mounting plate 220 are provided with mounting grooves 240, and the mounting grooves 240 are used to install the connecting plates 241. The inner cavities of the mounting grooves 240 on the left and right sides are slidably connected with the connecting plates 241, and the connecting plates 241 are used to install the fixing tenons 242. The inner side walls of the connecting plates 241 on the left and right sides are fixedly connected with the fixing tenons 242 on the front and back sides, and the fixing tenons 242 are used to fix the punching head 230. The ends of the fixing tenons 242 on the left and right sides pass through the mounting plate 220 and extend to the interior of the punching head 230, and the left fixing tenon 242 is plugged into the right fixing tenon 242. The left and right side walls of the plate 220 are plugged with connecting rods 250, which are used to connect with the connecting plate 241. The ends of the connecting rods 250 on the left and right sides penetrate the mounting plate 220 and extend to the inner cavity of the mounting grooves 240 on the left and right sides, and the ends of the connecting rods 250 on the left and right sides are fixedly connected to the mounting plates 220 on the left and right sides. The outer side walls of the connecting rods 250 on the left and right sides are sleeved with reset springs 251, which are used to reset the connecting plate 241. When the worn punching head 230 needs to be replaced, the connecting plates 241 on both sides are aligned by pulling the connecting rods 250 on both sides outward. After the reset spring 251 is squeezed, the fixing tenons 242 on the connecting plates 241 on both sides cancel the fixation of the punch head 230 and reset to the mounting grooves 240 on both sides. Then, the unfixed punch head 230 is taken out of the mounting plate 220, and then a new punch head 230 is inserted into the mounting plate 220. After the new punch head 230 is inserted into place, the connecting rods 250 on both sides are loosened to reset the squeezed reset springs 251 on both sides and push the connecting plates 241 on both sides to move, so that the fixing tenons 242 on the connecting plates 241 on both sides are inserted into the replaced punch head 230.
[0031] In summary, the worn punch head can be replaced quickly and conveniently, which is easy to operate;
[0032] During specific use, personnel in this technical field start the equipment by using the controller 140, place the plate on the conveyor belt 112, and then the electric roller 111 rotates to drive the conveyor belt 112 to operate and transport the upper plate to the top of the stamping groove 120. When the plate is transported to the top of the stamping groove 120 and is monitored by the camera 151, the data is transmitted to the data processing terminal 160 through the transmission line 161, so that the data processing terminal 160 controls the electric roller 111 to stop rotating. Then the third electric push rod 210 extends, so that the punching head 230 below descends to punch the plate above the stamping groove 120. After the stamping is completed, the third electric push rod 210 resets, and then the first electric push rod 130 extends to push the punched plate of the lifting plate 131 out of the stamping groove 120, and then the second electric push rod 170 extends to push the push plate 171 pushes the stamped plate away from the equipment and enters the production line of the next process. Then the first electric push rod 130 and the second electric push rod 170 are reset. When the worn punch head 230 needs to be replaced, the connecting rods 250 on both sides are pulled outward to make the connecting plates 241 on both sides squeeze the reset springs 251, so that the fixing tenons 242 on the connecting plates 241 on both sides cancel the fixation of the punch head 230 and reset it to the mounting grooves 240 on both sides. Then, the unfixed punch head 230 is taken out of the mounting plate 220, and then the new punch head 230 is inserted into the mounting plate 220. After the new punch head 230 is inserted into place, the connecting rods 250 on both sides are loosened to reset the squeezed reset springs 251 on both sides and push the connecting plates 241 on both sides to move, so that the fixing tenons 242 on the connecting plates 241 on both sides are inserted into the replaced punch head 230.
[0033] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0034] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A fully automatic punching and folding feeding machine, characterized in that: The utility model comprises a base (100) and a top plate (200), wherein the top plate (200) is located above the base (100), a mounting seat (110) is fixedly connected to the top rear side of the base (100), a motorized roller (111) is rotatably connected between the left and right side walls of the inner cavity of the mounting seat (110), and the motorized rollers (111) are arranged in sequence from front to back, and a conveyor belt (112) is sleeved between the outer side walls of the motorized rollers (111) arranged in sequence from front to back, and the mounting seat ( The left and right sides of the top of the mounting seat (110) are fixedly connected with guide plates (113), the bottom of the mounting seat (110) is fixedly connected with a support rod (114), the top of the base (100) is provided with a stamping groove (120), the bottom of the inner cavity of the base (100) is fixedly connected with a first electric push rod (130), the top of the first electric push rod (130) passes through the base (100) and extends to the inner cavity of the stamping groove (120), and the first electric push rod (130) The top of the base (100) is fixedly connected to a lifting plate (131), the lifting plate (131) is slidably connected to the punching groove (120), the front side wall of the base (100) is fixedly connected to a controller (140), the top right side of the base (100) is fixedly connected to a support plate (150), the left side wall of the support plate (150) is fixedly connected to a camera (151), and the right side wall of the support plate (150) is fixedly connected to a data processing terminal (160), the data processing A transmission line (161) is fixedly connected to the right side wall of the processing terminal (160), and the left end of the transmission line (161) is fixedly connected to the camera (151). A second electric push rod (170) is fixedly connected to the lower side of the right side wall of the support plate (150), and the left end of the second electric push rod (170) passes through the support plate (150) and extends to the left side wall of the support plate (150), and the left end of the second electric push rod (170) is fixedly connected to a push plate (171).
2. The fully automatic punching and folding feeding machine according to claim 1, characterized in that: A third electric push rod (210) is fixedly connected to the top of the top plate (200), the bottom end of the third electric push rod (210) passes through the top plate (200) and extends to the bottom of the top plate (200), and a mounting plate (220) is fixedly connected to the bottom of the mounting plate (220), and a punch head (230) is slidably connected to the bottom of the mounting plate (220).
3. The fully automatic punching and folding feeding machine according to claim 2, characterized in that: The mounting plate (220) has mounting grooves (240) on the left and right sides thereof, the inner cavities of the mounting grooves (240) on the left and right sides are slidably connected with connecting plates (241), and the inner side walls of the connecting plates (241) on the left and right sides are fixedly connected with fixing tenons (242) on the front and rear sides thereof.
4. The fully automatic punching and folding feeding machine according to claim 3, characterized in that: The ends of the fixing tenons (242) on the left and right sides pass through the mounting plate (220) and extend to the interior of the punching head (230), and the fixing tenons (242) on the left are plugged into the fixing tenons (242) on the right, and connecting rods (250) are plugged into the left and right side walls of the mounting plate (220).
5. The fully automatic punching and folding feeding machine according to claim 4, characterized in that: The ends of the connecting rods (250) on the left and right sides pass through the mounting plate (220) and extend to the inner cavities of the mounting grooves (240) on the left and right sides, and the ends of the connecting rods (250) on the left and right sides are fixedly connected to the mounting plates (220) on the left and right sides.
6. The fully automatic punching and folding feeding machine according to claim 5, characterized in that: The outer side walls of the connecting rods (250) on the left and right sides are sleeved with return springs (251).