Wide belt sanding machine capable of conducting double-face polishing

By designing a broadband sander including a first sanding mechanism and a second sanding mechanism, the two sides of the sheet are polished using a transition conveyor belt, and by adjusting the cylinder to adapt to different thicknesses, the problem of low single-side polishing efficiency in the prior art is solved, and processing efficiency and applicability are improved.

CN222680508UActive Publication Date: 2025-03-28ZHEJIANG UNIHOME TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421375848.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-28
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Existing broadband sanders can only polish the single side of the board, which is inefficient and cannot adjust the belt height according to the thickness of the board, and have poor applicability.

Method used

A broadband sander including a first sanding mechanism and a second sanding mechanism is designed, and the two sides of the sheet are connected by a transition conveyor belt to achieve polishing on both sides. At the same time, by setting up an adjustment cylinder, the polishing height can be adjusted and the belt deviation can be corrected.

Benefits of technology

It realizes efficient polishing of both sides of the board, improves processing efficiency, and adjusts the design of the cylinder to adapt to different plate thicknesses, enhancing the applicability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The wide belt sanding machine comprises a first sanding mechanism and a second sanding mechanism, a discharging port of the first sanding mechanism is connected with a feeding port of the second sanding mechanism through a transition conveying belt, and sanding assemblies are arranged in the first sanding mechanism and the second sanding mechanism respectively. The polishing part of the sanding assembly in the first sanding mechanism is arranged at the lower end, and the polishing part of the sanding assembly in the second sanding mechanism is arranged at the upper end. The two faces of a plate can be polished through the first sanding mechanism and the second sanding mechanism, and the machining efficiency is effectively improved; and through the arrangement of the first adjusting air cylinder, the second adjusting air cylinder and the third adjusting air cylinder, the polishing height can be adjusted, then the inclination angle of the tensioning roller can be adjusted, and then the off-tracking abrasive belt can be corrected.
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Description

Technical Field

[0001] The utility model relates to the technical field of sanding machines, in particular to a wide-band sanding machine capable of performing double-sided sanding. Background Art

[0002] A sanding machine is a method of physically removing uneven, unevenly thick materials and objects that do not meet process requirements through abrasive cloth, grinding wheels, sandpaper, scouring pads, non-woven polishing wheels, etc., to make them smoother, flatter, and of uniform thickness, so that they meet process standards. It is used in various veneer production processes, standard structural parts production, toy and handicraft industries, decoration and furniture industries, floor and wall panel building materials industries, etc.

[0003] The Chinese patent with the announcement number CN208729436U discloses a wide-band sanding machine, including a machine body, a conveyor belt is arranged on the machine body, and the two ends of the conveyor belt along the length direction thereof are arranged as a feed port and a discharge port, a first active roller and a first driven roller are arranged in the machine body near the feed port, and coarse sandpaper is wound around the first active roller and the first driven roller, a second active roller and a second driven roller are arranged in the machine body near the discharge port, and fine sandpaper is wound around the second active roller and the second driven roller, a connecting frame is arranged inside the machine body, a cylinder for controlling the movement of the first driven roller is arranged on the connecting frame, and a tensioning roller is arranged between the second active roller and the second driven roller on the connecting frame. The coarse sandpaper and fine sandpaper on the wide-band sanding machine are not easy to loosen during grinding, and have a good grinding effect on the workpiece.

[0004] However, the above-mentioned sanding machine can only polish one side of the plate. When both sides of the plate need to be polished, the other side of the plate needs to be turned over and polished again, which is inefficient. In addition, the height of the sanding belt cannot be adjusted according to the thickness of the plate, and the applicability is poor.

[0005] For this purpose, we propose a wide belt sander capable of double-sided sanding. Utility Model Content

[0006] The purpose of the utility model is to provide a wide belt sander capable of double-sided sanding, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0008] A wide-band sanding machine capable of double-sided sanding comprises a first sanding mechanism for polishing the upper surface of a plate and a second sanding mechanism for polishing the lower surface of the plate, wherein the discharge port of the first sanding mechanism is connected to the feed port of the second sanding mechanism through a transition conveyor belt;

[0009] The first sanding mechanism and the second sanding mechanism are both provided with sanding components, the polishing part of the sanding component in the first sanding mechanism is arranged at the lower end, and the polishing part of the sanding component in the second sanding mechanism is arranged at the upper end;

[0010] The sanding assembly includes a cross arm and a second U-shaped frame, wherein a first U-shaped frame is fixedly installed on one side of the cross arm, an active driving roller is rotatably connected to the first U-shaped frame, and a driving motor for driving the active driving roller to rotate is fixedly installed on one side of the first U-shaped frame, a first adjusting cylinder is fixedly installed on the bottom of the cross arm, a third U-shaped frame is fixedly connected to the lower end of the piston rod of the first adjusting cylinder, a polishing roller is rotatably connected to the third U-shaped frame, a second adjusting cylinder is fixedly installed on the top end of the cross arm, a first upper rotating block is fixedly connected to the top of the piston rod of the second adjusting cylinder, a first upper hinged seat is fixedly connected to the bottom of the second U-shaped frame, the first upper rotating block is rotatably connected to the first upper hinged seat, a tensioning roller is rotatably connected to the second U-shaped frame, the tensioning roller, the active driving roller and the polishing roller are connected through a sanding belt transmission, and a deviation correction component for preventing the sanding belt from deviating is provided at one end of the cross arm away from the second adjusting cylinder.

[0011] In a wide-band sanding machine capable of double-sided grinding according to the utility model, the deviation correction assembly includes a third adjusting cylinder, the top of the cross arm is fixedly connected to a lower articulated seat, the inner side of the lower articulated seat is rotatably connected to a lower rotating block, the lower end of the third adjusting cylinder is fixedly mounted on the lower rotating block, the top of the piston rod of the third adjusting cylinder is fixedly connected to a second upper rotating block, the bottom of the second U-shaped frame is fixedly connected to a second upper articulated seat, and the second upper articulated seat is rotatably connected to the second upper rotating block.

[0012] In a wide-band sanding machine capable of double-sided sanding according to the utility model, the first sanding mechanism comprises a first supporting seat and a first upper shell, a first assembly frame is fixedly mounted on the top of the first supporting seat, a first conveyor belt is mounted on the inner side of the first assembly frame, the first upper shell is fixedly mounted on the top of the first assembly frame, the cross arm located in the first sanding mechanism is fixedly mounted on an inner wall of one side of the first upper shell, a first height-adjustable mounting frame is mounted on the inner lower end of the first upper shell, a plurality of upper pressure rollers are equidistantly mounted on the first mounting frame for rotation, a first clamping cylinder is fixedly mounted at the feed port and the discharge port of the first upper shell, and the bottom of the piston rod of the first clamping cylinder is fixedly connected to the top of the first mounting frame.

[0013] In a wide-band sanding machine capable of double-sided sanding according to the utility model, the second sanding mechanism comprises a second supporting seat and a second upper shell, the cross arm in the second sanding mechanism is fixedly mounted on an inner wall of one side of the second supporting seat, a second assembly frame is fixedly mounted on the top of the second supporting seat, the second upper shell is fixedly mounted on the top of the second assembly frame, a plurality of transmission rollers are equidistantly rotatably connected to the inner side of the second assembly frame, a second mounting frame with adjustable height is mounted on the inner lower end of the second upper shell, a second conveyor belt is mounted on the second mounting frame, second clamping cylinders are fixedly mounted at the feed port and the discharge port of the second upper shell, and the bottom of the piston rod of the second clamping cylinder is fixedly connected to the top of the second mounting frame.

[0014] In a wide belt sander capable of double-sided grinding according to the utility model, the surface of the first conveyor belt, the surface of the upper pressure roller, the surface of the transmission pressure roller, and the surface of the second conveyor belt are all provided with anti-slip patterns.

[0015] In a wide-band sanding machine capable of double-sided grinding according to the utility model, guide holes are provided at the bottoms of both ends of the cross arm, a guide sleeve connected to the guide hole is fixedly connected to the bottom of the cross arm, a guide rod is fixedly connected to the top of the third U-shaped frame, and the upper end of the guide rod is slidably inserted into the inside of the guide sleeve.

[0016] The utility model has at least the following beneficial effects:

[0017] The utility model can polish both sides of the plate by means of the first sanding mechanism and the second sanding mechanism, thereby effectively improving the processing efficiency; the polishing height can be adjusted by means of the first adjusting cylinder, the second adjusting cylinder and the third adjusting cylinder, and then the inclination angle of the tensioning roller can be adjusted, and then the deviated sanding belt can be corrected. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0019] Figure 1 This is a schematic structural diagram of a wide-band sanding machine capable of double-sided sanding according to the utility model;

[0020] Figure 2 It is a partial cross-sectional structural schematic diagram of a wide-band sanding machine capable of double-sided sanding according to the utility model;

[0021] Figure 3 It is a structural schematic diagram of the sanding component of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of a part of the sanding component of the utility model;

[0023] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of part A in FIG.

[0024] Description of Figure Numbers:

[0025] 1. First sanding mechanism; 101. First support seat; 102. First upper shell; 103. First conveyor belt; 104. First mounting frame; 105. First pressing cylinder; 106. Upper pressing roller;

[0026] 2. Second sanding mechanism; 201. Second support seat; 202. Second upper shell; 203. Transmission roller; 204. Second mounting frame; 205. Second pressing cylinder; 206. Second conveyor belt;

[0027] 3. Transition conveyor belt;

[0028] 4. Sanding assembly; 401. Cross arm; 402. Driving motor; 403. First U-shaped frame; 4031. Active driving roller; 404. Second U-shaped frame; 4041. Tensioning roller; 405. Third U-shaped frame; 4051. Polishing roller; 406. Sanding belt; 407. Guide sleeve; 408. Guide rod; 409. First adjusting cylinder; 410. Second adjusting cylinder; 411. First upper articulated seat; 412. First upper rotating block; 413. Second upper articulated seat; 414. Second upper rotating block; 415. Third adjusting cylinder; 416. Lower rotating block; 417. Lower articulated seat. DETAILED DESCRIPTION

[0029] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0030] Please refer to Figures 1 to 5 As shown, this embodiment provides a wide-band sanding machine capable of double-sided sanding, comprising a first sanding mechanism 1 for polishing the upper surface of a plate and a second sanding mechanism 2 for polishing the lower surface of the plate, wherein the discharge port of the first sanding mechanism 1 is connected to the feed port of the second sanding mechanism 2 via a transition conveyor belt 3;

[0031] Wherein, the first sanding mechanism 1 and the second sanding mechanism 2 are both provided with a sanding assembly 4, the polishing part of the sanding assembly 4 in the first sanding mechanism 1 is arranged at the lower end, and the polishing part of the sanding assembly 4 in the second sanding mechanism 2 is arranged at the upper end;

[0032] Wherein, the sanding assembly 4 includes a cross arm 401 and a second U-shaped frame 404, a first U-shaped frame 403 is fixedly installed on one side of the cross arm 401, an active driving roller 4031 is rotatably connected to the first U-shaped frame 403, a driving motor 402 for driving the active driving roller 4031 to rotate is fixedly installed on one side of the first U-shaped frame 403, a first adjusting cylinder 409 is fixedly installed on the bottom of the cross arm 401, a third U-shaped frame 405 is fixedly connected to the lower end of the piston rod of the first adjusting cylinder 409, a polishing roller 4051 is rotatably connected to the third U-shaped frame 405, a second adjusting cylinder 410 is fixedly installed on one end of the top of the cross arm 401, a first upper rotating block 412 is fixedly connected to the top of the piston rod of the second adjusting cylinder 410, a first upper hinged seat 411 is fixedly connected to the bottom of the second U-shaped frame 404, and the first upper rotating block 412 is rotatably connected to the first upper hinged seat 411. In an upper articulated seat 411, a tensioning roller 4041 is rotatably connected to the second U-shaped frame 404, and the tensioning roller 4041, the active driving roller 4031 and the polishing roller 4051 are connected through the sanding belt 406. The end of the cross arm 401 away from the second adjusting cylinder 410 is provided with a correction component for preventing the sanding belt 406 from deviating. In this embodiment, the correction component includes a third adjusting cylinder 415, and the top of the cross arm 401 is fixedly connected to a lower articulated seat 417, and the inner side of the lower articulated seat 417 is rotatably connected to a lower rotating block 416. The lower end of the third adjusting cylinder 415 is fixedly installed on the lower rotating block 416, and the top of the piston rod of the third adjusting cylinder 415 is fixedly connected to the second upper rotating block 414, and the bottom of the second U-shaped frame 404 is fixedly connected to a second upper articulated seat 413, and the second upper articulated seat 413 is rotatably connected to the second upper rotating block 414.

[0033] The above design, through the provision of the first adjusting cylinder 409, the second adjusting cylinder 410 and the third adjusting cylinder 415, when it is necessary to increase the polishing height of the sanding assembly 4 in the first sanding mechanism 1, the piston rods of the second upper articulated seat 413 and the second adjusting cylinder 410 are controlled to extend, and the piston rod of the first adjusting cylinder 409 is controlled to retract. When it is necessary to lower the polishing height of the sanding assembly 4 in the first sanding mechanism 1, the piston rods of the second upper articulated seat 413 and the second adjusting cylinder 410 are controlled to retract, and the piston rod of the first adjusting cylinder 409 is controlled to extend. When the sanding belt 406 in the first sanding mechanism 1 deviates, the inclination angle of the tensioning roller 4041 can be adjusted by controlling the piston rod of the second upper articulated seat 413 to extend or shorten, and the deviated sanding belt 406 can be corrected.

[0034] The width of the sanding belt 406 is not less than 20 cm, which can improve the grinding efficiency.

[0035] When it is necessary to increase the polishing height of the sanding assembly 4 in the second sanding mechanism 2, the piston rods of the second upper articulated seat 413 and the second adjusting cylinder 410 are controlled to retract, and the piston rod of the first adjusting cylinder 409 is controlled to extend. When it is necessary to lower the polishing height of the sanding assembly 4 in the second sanding mechanism 2, the piston rods of the second upper articulated seat 413 and the second adjusting cylinder 410 are controlled to extend, and the piston rod of the first adjusting cylinder 409 is controlled to retract. That is, when the sanding belt 406 in the second sanding mechanism 2 deviates, the inclination angle of the tensioning roller 4041 can be adjusted by controlling the piston rod of the second upper articulated seat 413 to extend or shorten, thereby correcting the deviated sanding belt 406.

[0036] Specifically, the first sanding mechanism 1 includes a first support seat 101 and a first upper shell 102, a first assembly frame is fixedly installed on the top of the first support seat 101, a first conveyor belt 103 is installed on the inner side of the first assembly frame, the first upper shell 102 is fixedly installed on the top of the first assembly frame, a cross arm 401 located in the first sanding mechanism 1 is fixedly installed on one side inner wall of the first upper shell 102, a first height-adjustable mounting frame 104 is installed on the inner lower end of the first upper shell 102, a plurality of upper pressure rollers 106 are equidistantly installed on the first mounting frame 104, a first clamping cylinder 105 is fixedly installed at the feed port and the discharge port of the first upper shell 102, and the bottom of the piston rod of the first clamping cylinder 105 is fixedly connected to the top of the first mounting frame 104. It should be noted that a first motor for driving the first conveyor belt 103 to rotate is provided on one side of the first assembly frame.

[0037] By adopting the above technical solution, when the plate enters the first upper shell 102 from the feed port of the first upper shell 102, the piston rod of the first clamping cylinder 105 is controlled to extend, so that the upper pressure roller 106 rolls and presses on the top of the plate, and the plate is driven by the rotating first conveyor belt 103 to move toward the discharge port of the first upper shell 102, and the lower end of the third U-shaped frame 405 contacts the top of the plate from the space between the two upper pressure rollers 106 for polishing.

[0038] Specifically, the second sanding mechanism 2 includes a second support seat 201 and a second upper shell 202. The cross arm 401 in the second sanding mechanism 2 is fixedly installed on the inner wall of one side of the second support seat 201. A second assembly frame is fixedly installed on the top of the second support seat 201. The second upper shell 202 is fixedly installed on the top of the second assembly frame. A number of transmission rollers 203 are equidistantly connected to the inner side of the second assembly frame for rotation. A height-adjustable second mounting frame 204 is installed at the lower end of the inner part of the second upper shell 202. A second conveyor belt 206 is installed on the second mounting frame 204. Second clamping cylinders 205 are fixedly installed at the feed port and the discharge port of the second upper shell 202. The bottom of the piston rod of the second clamping cylinder 205 is fixedly connected to the top of the second mounting frame 204. It should be noted that a second motor for driving the second conveyor belt 206 to rotate is fixedly installed on one side of the second mounting frame 204.

[0039] By adopting the above technical solution, when the plate enters the second upper shell 202 from the feed port of the second upper shell 202, the piston rod of the second clamping cylinder 205 is controlled to extend, so that the second conveyor belt 206 is pressed on the top of the plate, so that the bottom of the second conveyor belt 206 and the transmission pressure roller 203 squeeze the plate, and then the rotating second conveyor belt 206 drives the plate to move toward the discharge port of the second upper shell 202, and the upper end of the third U-shaped frame 405 contacts the bottom of the plate from the space between the two transmission pressure rollers 203 for polishing.

[0040] Specifically, the surface of the first conveyor belt 103 , the surface of the upper pressure roller 106 , the surface of the transmission pressure roller 203 , and the surface of the second conveyor belt 206 are all provided with anti-slip textures.

[0041] Specifically, in order to ensure that the third U-shaped frame 405 can move up and down stably, guide holes are opened at the bottom of both ends of the cross arm 401, and the bottom of the cross arm 401 is fixedly connected to a guide sleeve 407 connected to the guide hole, and the top of the third U-shaped frame 405 is fixedly connected to a guide rod 408, and the upper end of the guide rod 408 is slidably inserted into the inside of the guide sleeve 407.

[0042] Working principle: When in use, the plate is fed in from the feed port of the first upper shell 102, the top of the plate is polished by the sanding component 4 in the first sanding mechanism 1, the plate with the polished top is fed into the feed port of the second upper shell 202 through the transition conveyor belt 3, the bottom of the plate is polished by the sanding component 4 in the second sanding mechanism 2, and the polished plate is discharged through the discharge port of the second upper shell 202.

[0043] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the attached claims described in the utility model.

Claims

1. A wide belt sander capable of double-sided sanding, characterized in that: The invention comprises a first sanding mechanism for polishing the upper surface of the plate and a second sanding mechanism for polishing the lower surface of the plate, the discharge port of the first sanding mechanism is connected with the feed port of the second sanding mechanism through a transition conveyor belt, the first sanding mechanism and the second sanding mechanism are both provided with sanding components, the polishing part of the sanding component in the first sanding mechanism is arranged at the lower end, and the polishing part of the sanding component in the second sanding mechanism is arranged at the upper end, the sanding component comprises a cross arm and a second U-shaped frame, the first U-shaped frame is fixedly installed on one side of the cross arm, an active driving roller is rotatably connected to the first U-shaped frame, and a drive roller for driving the active driving roller to rotate is fixedly installed on one side of the first U-shaped frame A driving motor, a first adjusting cylinder is fixedly installed at the bottom of the cross arm, a third U-shaped frame is fixedly connected to the lower end of the piston rod of the first adjusting cylinder, a polishing roller is rotatably connected to the third U-shaped frame, a second adjusting cylinder is fixedly installed at the top end of the cross arm, a first upper rotating block is fixedly connected to the top of the piston rod of the second adjusting cylinder, a first upper hinged seat is fixedly connected to the bottom of the second U-shaped frame, the first upper rotating block is rotatably connected in the first upper hinged seat, a tensioning roller is rotatably connected to the second U-shaped frame, the tensioning roller, the active driving roller and the polishing roller are connected through a sanding belt transmission, and a correction component for preventing the sanding belt from deviating is arranged at the end of the cross arm away from the second adjusting cylinder.

2. A wide belt sander capable of double-sided grinding according to claim 1, characterized in that: The correction assembly includes a third adjusting cylinder, the top of the cross arm is fixedly connected to a lower articulated seat, the inner side of the lower articulated seat is rotatably connected to a lower rotating block, the lower end of the third adjusting cylinder is fixedly installed on the lower rotating block, the top of the piston rod of the third adjusting cylinder is fixedly connected to a second upper rotating block, the bottom of the second U-shaped frame is fixedly connected to a second upper articulated seat, and the second upper articulated seat is rotatably connected to the second upper rotating block.

3. A wide belt sander capable of double-sided grinding according to claim 2, characterized in that: The first sanding mechanism includes a first supporting seat and a first upper shell, a first assembly frame is fixedly installed on the top of the first supporting seat, a first conveyor belt is installed on the inner side of the first assembly frame, the first upper shell is fixedly installed on the top of the first assembly frame, the cross arm located in the first sanding mechanism is fixedly installed on the inner wall of one side of the first upper shell, a first height-adjustable mounting frame is installed on the lower end of the interior of the first upper shell, a plurality of upper pressure rollers are equidistantly mounted on the first mounting frame, a first clamping cylinder is fixedly installed at the feed port and the discharge port of the first upper shell, and the bottom of the piston rod of the first clamping cylinder is fixedly connected to the top of the first mounting frame.

4. A wide belt sander capable of double-sided grinding according to claim 3, characterized in that: The second sanding mechanism includes a second supporting seat and a second upper shell, the cross arm in the second sanding mechanism is fixedly installed on an inner wall of one side of the second supporting seat, a second assembly frame is fixedly installed on the top of the second supporting seat, the second upper shell is fixedly installed on the top of the second assembly frame, a plurality of transmission rollers are equidistantly rotatably connected to the inner side of the second assembly frame, a second height-adjustable mounting frame is installed at the inner lower end of the second upper shell, a second conveyor belt is installed on the second mounting frame, second clamping cylinders are fixedly installed at the feed port and the discharge port of the second upper shell, and the bottom of the piston rod of the second clamping cylinder is fixedly connected to the top of the second mounting frame.

5. A wide belt sander capable of double-sided grinding according to claim 4, characterized in that: The surface of the first conveyor belt, the surface of the upper pressure roller, the surface of the transmission pressure roller, and the surface of the second conveyor belt are all provided with anti-slip patterns.

6. A wide belt sander capable of double-sided grinding according to any one of claims 1 to 5, characterized in that: Guide holes are provided at the bottom of both ends of the cross arm, and a guide sleeve connected to the guide hole is fixedly connected to the bottom of the cross arm. A guide rod is fixedly connected to the top of the third U-shaped frame, and the upper end of the guide rod is slidably inserted into the inside of the guide sleeve.

Citation Information

Patent Citations

  • Wide belt sanding machine

    CN208729436U