Granulator for processing glass fiber reinforced nylon material

By introducing a cutting molding device and an air-exhaust cooling device into the granulator, the problem of early solidification during the cooling process of nylon materials is solved, and the molding and efficient molding of regular circular particles are realized.

CN222681425UActive Publication Date: 2025-03-28NINGBO JUNYUAN COMPOSITE MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421473073.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-28
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Existing granulators lead to early solidification during the cooling process of nylon materials, affecting the regularity and efficiency of particle forming.

Method used

A granulator is designed including a cutting forming device and an air cooling device. The cutting molding device drives the connecting ring and oblique cutting board through a high-speed motor to form circular particles. The exhaust cooling device uses a liquid cooling circulator and air leaves to cool down the air to prevent particles from sticking.

Benefits of technology

Regular round particle molding of nylon materials is realized, which improves the efficiency of particle molding and avoids sticking problems between particles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222681425U_ABST
    Figure CN222681425U_ABST
Patent Text Reader

Abstract

The utility model discloses a granulator for processing a glass fiber reinforced nylon material, and particularly relates to the technical field of nylon material granulation, which comprises a transmission box, a die head is fixedly arranged on one side of the transmission box, a forming processing box is fixedly arranged on one side of the die head, a discharge port is fixedly arranged at the lower end of the forming processing box, and the discharge port is communicated with the die head. A high-speed motor is fixedly arranged on one side of the forming machining box through a flange, and the output end of the high-speed motor movably penetrates through one side of the forming machining box. The output end of the high-speed motor is provided with a cutting forming device used for conducting particle forming on the conveyed nylon materials and used for cutting off the nylon materials extruded out of the die head and forming the nylon materials into circular particles. An air draft cooling device used for air cooling is arranged on the inner side of the forming processing box and used for blowing cold air to formed particles for cooling, adhesion of the particles is avoided, and the cutting forming device is arranged, so that round particle forming of nylon materials extruded out of the die head is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of nylon material granulation, and more specifically, to a granulator used for processing glass fiber reinforced nylon material. Background Art

[0002] Glass fiber reinforced nylon is a composite material made by adding glass fiber, toughening agent and other blending materials to nylon. Its mechanical properties increase with the increase of glass fiber content, and the tensile strength and flexural strength of the material are greatly improved. The optimal ratio is: adding 30% to 35% glass fiber and 8% to 12% toughening agent, and the comprehensive mechanical properties of the obtained material are the best. Glass fiber reinforced nylon has the characteristics of high temperature resistance, good dimensional stability, good toughness, good insulation, good corrosion resistance and high mechanical strength. After the glass fiber and nylon are fused, they need to be processed into particles for storage, so a granulator for processing glass fiber reinforced nylon materials is needed.

[0003] After searching, for example, the Chinese patent application with application number 201620047231.2 discloses a granulator for producing nylon materials, in which a cooling shell is added to the outer side of the die head, and the rod material in the die hole is preliminarily cooled by a cooling tube with an annular spiral structure. Since the flow direction of the coolant in the cooling tube is opposite to the extrusion direction in the die hole, the cooling effect is enhanced. In addition, the existing air cooling system makes the cooling of the extruded rod material more complete, effectively avoiding the sticking and agglomeration of the extruded rod material or the cut pellets, and improving the quality of the produced nylon pellets; the existing granulator also adds a vibrating screen, and the cut pellets fall onto the vibrating screen, and the vibration of the vibrating screen is controlled by a vibrating motor The nylon particles that cannot be dispersed are isolated at the upper end of the vibrating screen through the filtration of the vibrating screen, thereby ensuring the quality of the produced nylon particles. A pelletizing groove is also provided on the knife body. Through the different slopes of the first groove slope and the second groove slope, since the length of the first groove slope is smaller than the diameter of the die hole, during pelletizing, the cross section of the rod material transitions from the first groove slope to the second groove slope, so that the nylon that is completely attached to the knife surface leaves the knife surface, thereby avoiding the situation where the cross section of the nylon particles sticks to the cutter surface due to incomplete cooling of the center of the nylon rod material, which not only improves the quality of the nylon particles, but also keeps the cutter surface clean, making it more convenient to use.

[0004] However, since the cooling tube is arranged on the outer surface of the die head, the die head is cooled. When the nylon material passes through the die hole, it will solidify prematurely, resulting in irregular cut particles during cutting, and two cut surface grooves are formed for particle forming, thereby affecting the efficiency of particle forming. In order to solve the above problems and defects, it is necessary to propose a granulator for processing glass fiber reinforced nylon materials that can increase production efficiency. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a granulator for processing glass fiber reinforced nylon material. The technical problem to be solved by the present invention is to make the particles present a regular round shape and to improve the particle forming efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a granulator for processing glass fiber reinforced nylon material, comprising a transmission box:

[0007] A die head is fixedly provided on one side of the transmission box, a forming processing box is fixedly provided on one side of the die head, a discharge port is fixedly provided on the lower end of the forming processing box, a high-speed motor is fixedly provided on one side of the forming processing box through a flange, and an output end of the high-speed motor movably passes through one side of the forming processing box;

[0008] The output end of the high-speed motor is provided with a cutting and forming device for forming the transmitted nylon material into particles, which is used to cut the nylon material extruded from the die head and form it into round particles;

[0009] The inner side of the molding processing box is provided with an exhaust cooling device for air cooling, which is used to blow cold air to the molded particles to cool them down and avoid sticking between the particles;

[0010] One side of the transmission box is fixedly connected with a rotating motor via a flange, the output end of the rotating motor movably passes through one side of the transmission box, and a conveying auger is fixedly provided at the output end of the rotating motor;

[0011] A heating cylinder is fixedly provided inside the transmission box, a temperature controller is fixedly provided on one side of the transmission box, a feed hopper is fixedly provided on the upper end of the transmission box, and a fixing frame is fixedly provided on the outer surface of the transmission box.

[0012] In a preferred embodiment, the cutting and forming device comprises a connecting ring, and the connecting ring is fixedly arranged at the output end of the high-speed motor.

[0013] In a preferred embodiment, four oblique cutting plates are fixedly provided on the outer surface of the connecting ring, and the four oblique cutting plates are respectively close to one side of the die head.

[0014] In a preferred embodiment, a plurality of forming grooves are provided on one side of the oblique cutting plate, and the forming grooves are arc-shaped and correspond to the through holes on the die head.

[0015] In a preferred embodiment, the exhaust cooling device includes a liquid cooling circulator, which is fixedly connected to the outer surface of the molding processing box through a fixing rod, and the output end and input end of the liquid cooling circulator are respectively fixed with a first liquid cooling tube and a second liquid cooling tube.

[0016] In a preferred embodiment, the first liquid cooling tube and the second liquid cooling tube are located inside the molding processing box, and the output ends of the first liquid cooling tube and the second liquid cooling tube are fixedly passed through one side of the molding processing box.

[0017] In a preferred embodiment, a plurality of fan blades are fixedly provided on the outer surface of the high-speed motor, and the plurality of fan blades are located on one side of the first liquid cooling tube and the second liquid cooling tube.

[0018] Technical effects and advantages of the utility model:

[0019] 1. The utility model is provided with a cutting and forming device, which is conducive to forming the nylon material extruded from the die head into round particles. The high-speed motor drives the connecting ring, thereby driving multiple oblique cutting plates to rotate and cut. Since the oblique cutting plates are close to one side of the die head, when the die head extrude the nylon material, it can be cut by the oblique cutting plates, and the forming grooves on the oblique cutting plates form the cut nylon material into round particles. Due to the high-speed cutting, the cut nylon material rolls in the forming groove, so that round particles can be presented, avoiding the problem of different particle shapes, thereby improving the efficiency of particle forming;

[0020] 2. The utility model is provided with an exhaust cooling device, which is beneficial to air-cooling the formed particles. The coolant is circulated and cooled by a liquid cooling circulator, so that it flows into the first liquid cooling tube and the second liquid cooling tube. Since the two liquid cooling tubes are located on the inner side of the forming processing box, the drawn air is cooled. A plurality of fan blades are fixedly provided on the outer surface of the output end of the high-speed motor. Therefore, when the particles are formed, the fan blades are driven to exhaust air. Since the fan blades are located on one side of the two cooling tubes, the drawn air is cooled. The cooled air is blown toward the oblique cutting plate and the die head through the fan blades, so that the cut nylon material is cooled in time to avoid the problem of sticking between the particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 This is a schematic diagram of the internal structure of the transmission box of the present utility model.

[0023] Figure 3 It is a schematic diagram of the internal structure of the molding processing box of the present utility model.

[0024] Figure 4 It is a schematic structural diagram of the cutting and forming device of the utility model.

[0025] Figure 5 This is a schematic diagram of the structure of the exhaust cooling device of the utility model.

[0026] The accompanying drawings are marked as follows: 1. transmission box; 2. cutting and forming device; 3. exhaust cooling device; 4. forming processing box; 5. rotating motor; 6. feed hopper; 7. fixing frame; 8. temperature controller; 9. discharge port; 10. heating cylinder; 11. conveying auger; 12. die head; 13. high-speed motor; 21. connecting ring; 22. oblique cutting plate; 23. forming groove; 31. liquid cooling circulator; 32. fixing rod; 33. first liquid cooling pipe; 34. second liquid cooling pipe; 35. fan blade. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field of nylon material granulation without creative work are within the scope of protection of the utility model.

[0028] like Figure 1 and 2 As shown, the utility model provides a granulator for processing glass fiber reinforced nylon material, including a transmission box 1: a die head 12 is fixedly provided on one side of the transmission box 1, a molding processing box 4 is fixedly provided on one side of the die head 12, a discharge port 9 is fixedly provided on the lower end of the molding processing box 4, a rotating motor 5 is fixedly connected to one side of the transmission box 1 through a flange, the output end of the rotating motor 5 movably passes through one side of the transmission box 1, and a conveying auger 11 is fixedly provided on the output end of the rotating motor 5; a heating cylinder 10 is fixedly provided on the inner side of the transmission box 1, a temperature controller 8 is fixedly provided on one side of the transmission box 1, a feed hopper 6 is fixedly provided on the upper end of the transmission box 1, and a fixing frame 7 is fixedly provided on the outer surface of the transmission box 1;

[0029] like Figure 3 As shown, a high-speed motor 13 is fixedly provided on one side of the forming and processing box 4 through a flange, and an output end of the high-speed motor 13 movably passes through one side of the forming and processing box 4 .

[0030] In order to form the transmitted nylon material into particles, a cutting and forming device 2 for forming the transmitted nylon material into particles is provided at the output end of the high-speed motor 13, which is used to cut the nylon material extruded in the die head 12 and form it into round particles;

[0031] like Figure 4As shown, the cutting and forming device 2 includes a connecting ring 21, which is fixedly arranged at the output end of the high-speed motor 13. Four oblique cutting plates 22 are fixedly arranged on the outer surface of the connecting ring 21. The four oblique cutting plates 22 are respectively close to one side of the die head 12. A plurality of forming grooves 23 are opened on one side of the oblique cutting plate 22. The forming grooves 23 are arc-shaped and correspond to the through holes of the die head 12. The connecting ring 21 is driven by the high-speed motor 13, so that the plurality of oblique cutting plates 22 can be driven to rotate and cut. Since the oblique cutting plates 22 are close to one side of the die head 12, when the die head 12 extrude nylon material, it can be cut by the oblique cutting plates 22. The cut nylon material is rounded and granulated by the forming grooves 23 on the oblique cutting plates 22. Due to the high-speed cutting, the cut nylon material rolls in the forming grooves 23, so that round particles can be presented, thereby avoiding the problem of different particle shapes, thereby improving the efficiency of particle forming.

[0032] In order to cool the formed particles by air, an exhaust cooling device 3 for air cooling is provided inside the forming processing box 4, which is used to blow cold air to the formed particles to cool them down and avoid sticking between the particles.

[0033] like Figure 5 As shown, the exhaust cooling device 3 includes a liquid cooling circulator 31, and the liquid cooling circulator 31 is fixedly connected to the outer surface of the molding processing box 4 through a fixing rod 32. The output end and the input end of the liquid cooling circulator 31 are respectively fixedly provided with a first liquid cooling pipe 33 and a second liquid cooling pipe 34, and the first liquid cooling pipe 33 and the second liquid cooling pipe 34 are located on the inner side of the molding processing box 4, and the output ends of the first liquid cooling pipe 33 and the second liquid cooling pipe 34 are fixedly passed through one side of the molding processing box 4, and a plurality of fan blades 35 are fixedly provided on the outer surface of the high-speed motor 13, and the plurality of fan blades 35 are located on one side of the first liquid cooling pipe 33 and the second liquid cooling pipe 34. The coolant is circulated and cooled, and then flows into the first liquid cooling tube 33 and the second liquid cooling tube 34. Since the two liquid cooling tubes are located on the inner side of the molding processing box 4, the drawn air is cooled. A plurality of fan blades 35 are fixedly provided on the outer surface of the output end of the high-speed motor 13. Therefore, when particle molding is performed, the fan blades 35 are driven to extract air. Since the fan blades 35 are located on one side of the two cooling tubes, the drawn air is cooled. The cooled air is blown toward the oblique cutting plate 22 and the die head 12 through the fan blades 35, so that the cut nylon material is cooled in time to avoid the problem of sticking between particles.

[0034] The working principle is as follows: the melted glass fiber reinforced nylon material is poured into the feed hopper 6, and the nylon material is conveyed by the rotating motor 5 to drive the transmission auger 11. A heating cylinder 10 is provided on the inner side of the transmission box 1 to prevent the nylon material from solidifying. The nylon material is extruded from the through hole of the die head 12 due to the transmission of the transmission auger 11, and the particles are formed by the cutting and forming device 2, and the particles are cooled and solidified in cooperation with the exhaust cooling device 3, thereby realizing the particle forming of the glass fiber reinforced nylon material, making the particles present a regular round shape, and improving the particle forming efficiency, and the formed particles are discharged from the discharge port 9.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A granulator for processing glass fiber reinforced nylon material, comprising a transfer box (1), characterized in that: A die head (12) is fixedly provided on one side of the transmission box (1), a molding box (4) is fixedly provided on one side of the die head (12), a discharge port (9) is fixedly provided at the lower end of the molding box (4), a high-speed motor (13) is fixedly provided on one side of the molding box (4) via a flange, and an output end of the high-speed motor (13) movably passes through one side of the molding box (4); The output end of the high-speed motor (13) is provided with a cutting and forming device (2) for forming particles of the transmitted nylon material, and is used to cut the nylon material extruded from the die head (12) and form it into round particles; The inner side of the molding processing box (4) is provided with an exhaust cooling device (3) for air cooling, which is used to blow cold air to the molded particles to cool them down and avoid adhesion between the particles; One side of the transmission box (1) is fixedly connected to a rotating motor (5) via a flange, the output end of the rotating motor (5) movably passes through one side of the transmission box (1), and a conveying auger (11) is fixedly provided at the output end of the rotating motor (5); A heating cylinder (10) is fixedly provided on the inner side of the transmission box (1), a temperature controller (8) is fixedly provided on one side of the transmission box (1), a feed hopper (6) is fixedly provided on the upper end of the transmission box (1), and a fixing frame (7) is fixedly provided on the outer surface of the transmission box (1).

2. A granulator for processing glass fiber reinforced nylon material according to claim 1, characterized in that: The cutting and forming device (2) comprises a connecting ring (21), and the connecting ring (21) is fixedly arranged at the output end of the high-speed motor (13).

3. A granulator for processing glass fiber reinforced nylon material according to claim 2, characterized in that: Four oblique cutting plates (22) are fixedly provided on the outer surface of the connecting ring (21), and the four oblique cutting plates (22) are respectively closely attached to one side of the die head (12).

4. A granulator for processing glass fiber reinforced nylon material according to claim 3, characterized in that: A plurality of forming grooves (23) are provided on one side of the oblique cutting plate (22), wherein the forming grooves (23) are arc-shaped and correspond to the through holes on the die head (12).

5. The granulator for processing glass fiber reinforced nylon material according to claim 1, characterized in that: The exhaust cooling device (3) comprises a liquid cooling circulator (31), which is fixedly connected to the outer surface of the molding processing box (4) via a fixing rod (32), and the output end and input end of the liquid cooling circulator (31) are respectively fixedly provided with a first liquid cooling pipe (33) and a second liquid cooling pipe (34).

6. A granulator for processing glass fiber reinforced nylon material according to claim 5, characterized in that: The first liquid cooling tube (33) and the second liquid cooling tube (34) are located inside the molding processing box (4), and the output ends of the first liquid cooling tube (33) and the second liquid cooling tube (34) are fixedly passed through one side of the molding processing box (4).

7. A granulator for processing glass fiber reinforced nylon material according to claim 5, characterized in that: A plurality of fan blades (35) are fixedly provided on the outer surface of the high-speed motor (13), and the plurality of fan blades (35) are located on one side of the first liquid cooling tube (33) and the second liquid cooling tube (34).

Citation Information

Patent Citations

  • A granulator for producing nylon materials

    CN205364281U