Baffle plate for belt vulcanization joint process
By designing a baffle with a high-temperature insulation board and an environmental parameter detection device, the problems of uneven heat and easy damage of traditional baffles are solved, and the quality of joints and the service life are improved, which reduces costs and improves production efficiency.
Patent Information
- Application Number
- CN202420852447.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the traditional belt vulcanized joint process, the baffle is heavy and has strong thermal conductivity, which leads to uneven heat, affects the quality of the joint, and is prone to damage in complex environments, increasing the frequency of repair and replacement.
A baffle is designed including a high-temperature heat-resistant insulation plate and an environmental parameter detection device. The high-temperature heat-resistant insulation plate is made of silicone plate, the support rod is aluminum alloy, the positioning strip is stainless steel, and is equipped with temperature and pressure sensors to realize automatic monitoring of the vulcanization process.
It improves the problem of uneven heat, reduces the occurrence of internal defects of the joint, extends the service life of the joint, improves production efficiency and product quality, and reduces labor and time costs.
Smart Images

Figure CN222681494U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of belt vulcanization processing, in particular to a baffle plate used in a belt vulcanization joint process. Background Art
[0002] In the traditional belt vulcanization joint process, in order to ensure the quality of the joint, improve the efficiency of joint production, effectively prevent material spillage, and maintain good flexibility, baffles are usually laid at both ends of the belt. However, the traditional baffles are made of metal and are heavy, which is not convenient for on-site operation and carrying. At the same time, the thermal conductivity of the metal will cause uneven heating on the surface of the vulcanized joint, thus affecting the stability of the joint quality.
[0003] In addition, due to the complex and changeable working environment of the vulcanized joint, the environment of the vulcanized baffle is not easy to monitor, and the vulcanized baffle often suffers from wear and tear, which further aggravates the bonding problem between the rubber and the wire rope inside the joint and the rubber itself, and easily forms internal defects, resulting in the service life of the joint not being able to reach the ideal state. This not only increases the frequency of maintenance and replacement, but also significantly increases the time cost and labor cost. Utility Model Content
[0004] The utility model overcomes the shortcomings of the prior art and proposes a baffle for a belt vulcanization joint process to improve the uneven heating problem of the baffle, reduce the generation of internal defects of the joint, and extend the service life of the joint.
[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions.
[0006] A baffle for a belt vulcanization joint process, comprising a high-temperature resistant insulation board and an environmental parameter detection device; support rods are detachably connected to both sides of the high-temperature resistant insulation board, the environmental parameter detection device is connected to the support rod on one side, a positioning strip is connected between the two support rods, and the high-temperature resistant insulation board is located on the upper part of the positioning strip.
[0007] Furthermore, baffle slots are respectively provided on both sides of the high temperature resistant insulation board, and the support rod is provided with an insert block, and the support rod is connected to the high temperature resistant insulation board through the cooperation of the insert block and the baffle slots.
[0008] Furthermore, sensor connection slots are arranged at intervals on the support rod, and the environmental parameter detection device is plugged into the sensor connection slots.
[0009] Furthermore, a heat insulation layer is provided on the inner surface of the sensor connection slot.
[0010] Furthermore, the environmental parameter detection device includes a temperature sensor and a pressure sensor.
[0011] Furthermore, connecting columns are provided on the support rods, and the positioning strips are connected to the connecting columns of the support rods on both sides.
[0012] Furthermore, the high temperature resistant insulation board is a silicone board, the support rod is made of aluminum alloy, and the positioning bar is made of stainless steel.
[0013] The beneficial effects of the utility model compared with the prior art are:
[0014] The utility model not only significantly improves the uneven heating problem of the traditional baffle, but also realizes the automatic monitoring of the entire vulcanization process by adding sensor technology, thus improving the performance of the baffle and ensuring the high quality of the joint.
[0015] The utility model reduces labor costs and time costs, improves production efficiency, and also improves product quality and consistency. In addition, the baffle plate of the utility model is also easy to maintain and replace, further improving the maintainability and flexibility of the baffle plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a top view of the baffle of the utility model.
[0017] Figure 2 for Figure 1 BB direction view.
[0018] Figure 3 It is a structural schematic diagram of the baffle of the utility model.
[0019] Figure 4 for Figure 3 A partial enlarged view of .
[0020] Figure 5 Schematic diagram of the structure of the positioning bar.
[0021] In the figure:
[0022] 1 is a high temperature resistant insulation board, 2 is an environmental parameter detection device, 3 is a support rod, 4 is a positioning bar, 5 is a baffle slot, 6 is a sensor connection slot, and 7 is a connection column. DETAILED DESCRIPTION
[0023] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail in combination with the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. The technical solution of the present invention is described in detail below in combination with the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.
[0024] like Figures 1 to 5As shown, this embodiment provides a baffle for a belt vulcanization joint process, including a high-temperature resistant insulation board 1, an environmental parameter detection device 2, two support rods 3, and two positioning strips 4; the high-temperature resistant insulation board 1 is a high-temperature resistant silicone board, and the environmental parameter detection device 2 includes a temperature sensor and a pressure sensor; the support rod 3 is a rod-shaped structure, and the support rod 3 is made of a seven-series aluminum alloy material, and the positioning strip 4 is also a rod-shaped structure, and the positioning rod 4 is made of stainless steel.
[0025] The two sides of the high temperature insulation board 1 are detachably connected with support rods 3, and the environmental parameter detection device 2 is detachably connected to the support rods 3 on one side. The detachable connection is more convenient and quick for the maintenance and replacement of the baffle. Specifically, baffle slots 5 are respectively provided on both sides of the high temperature insulation board 1, and the support rods 3 are provided with plug blocks, and the support rods 3 are connected to the high temperature insulation board 1 through the plug blocks and the baffle slots 5. Two sensor connection slots 6 are arranged at intervals on the support rods 3, and the inner surface of the sensor connection slots 6 is bonded with porous vacuum silicon with a heat insulation effect as a heat insulation layer. The temperature sensor and the pressure sensor are plugged into the sensor connection slots 6 through the connection legs respectively provided. These slots can accommodate temperature and pressure sensors, thereby allowing real-time monitoring of environmental conditions during the vulcanization process. These sensors can continuously monitor the temperature and pressure of the environment in which the baffle is located and the temperature and pressure changes in the joint area, provide key data to optimize the vulcanization cycle, and ensure that each joint meets the highest quality standards.
[0026] Two connecting columns 7 are connected to the support rod 3, and the positioning strips 4 are connected to the connecting columns 7 of the support rods 3 on both sides. The function of the positioning strips 4 is to ensure that the 7-series aluminum alloy plate maintains the correct position and stability during the entire vulcanization process. The use of stainless steel ensures the durability and long-term stability of the structure. The high-temperature resistant insulation board 1 is laid in the groove formed by the stainless steel strips and the 7-series aluminum alloy plate. This insulation layer plays a key role in heat preservation, preventing heat loss, and protecting the joint area from unnecessary external influences.
[0027] The above content is a further detailed description of the utility model in combination with a specific preferred implementation method. It cannot be determined that the specific implementation methods of the utility model are limited to this. For ordinary technicians in the technical field to which the utility model belongs, they can make several simple deductions or substitutions without departing from the utility model, which should be regarded as belonging to the utility model and the scope of patent protection determined by the submitted claims.
Claims
1. A baffle for a belt vulcanization joint process, characterized in that: It comprises a high temperature resistant heat insulation board (1) and an environmental parameter detection device (2); support rods (3) are detachably connected to both sides of the high temperature resistant heat insulation board (1); the environmental parameter detection device (2) is connected to the support rod (3) on one side; a positioning bar (4) is connected between the two support rods (3); and the high temperature resistant heat insulation board (1) is located on the upper part of the positioning bar (4).
2. A baffle for a belt vulcanization joint process according to claim 1, characterized in that: Baffle slots (5) are respectively provided on both sides of the high temperature resistant heat insulation board (1), and the support rod (3) is provided with an insert block, and the support rod (3) is connected to the high temperature resistant heat insulation board (1) through the cooperation of the insert block and the baffle slots (5).
3. A baffle for a belt vulcanization joint process according to claim 2, characterized in that: Sensor connection slots (6) are arranged at intervals on the support rod (3), and the environmental parameter detection device (2) is plugged into the sensor connection slots (6).
4. A baffle for a belt vulcanization joint process according to claim 3, characterized in that: The inner surface of the sensor connection slot (6) is provided with a heat insulation layer.
5. A baffle for a belt vulcanization joint process according to claim 1 or 3, characterized in that: The environmental parameter detection device (2) comprises a temperature sensor and a pressure sensor.
6. A baffle for a belt vulcanization joint process according to claim 1, characterized in that: A connecting column (7) is provided on the support rod (3), and the positioning strip (4) is connected to the connecting columns (7) of the support rods (3) on both sides.
7. A baffle for a belt vulcanization joint process according to claim 1, characterized in that: The high temperature resistant heat insulation board (1) is a silicone board, the support rod (3) is made of aluminum alloy, and the positioning bar (4) is made of stainless steel.