Insulation part extrusion forming equipment

The insulation parts molding equipment addresses the inefficiencies and safety concerns of manual handling by implementing a switching pressure component and take-up mechanism, enhancing automation and safety in the molding process.

CN222681863UActive Publication Date: 2025-03-28GUIZHOU ZHUOER MASCH CO LTD
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Patent Information

Application Number
CN202421332443.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Existing absolute insulation parts molding equipment requires manual and time-consuming material loading and unloading, leading to low efficiency and safety hazards during the molding process.

Method used

The equipment incorporates a switching pressure component and a take-up component that allows the upper and lower pressure seats to alternate, enabling automated material handling and efficient removal of molded parts, reducing handling time and enhancing safety.

Benefits of technology

This design significantly reduces material handling time, increases production efficiency, and minimizes safety risks by automating the process of loading and unloading insulation parts during the molding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulation part extrusion forming device, relates to insulation part processing field, including base, two lower stamping seat and upper stamping seat, the top of base is fixedly equipped with the processing table, the two lower stamping seat is movably installed on the top of processing table, the two lower stamping seat is bilaterally symmetrical arrangement, the upper stamping seat is equipped with the lower stamping seat, the lower stamping seat is equipped with the upper stamping seat, and the lower stamping seat is equipped with the upper stamping seat. A switching pressing assembly is fixedly mounted on the outer side of the machining table, and the upper stamping seat is fixedly mounted at the bottom of the switching pressing assembly and located above the lower stamping seat. According to the utility model, the upper stamping seat can be driven to switch back and forth between the lower stamping seats which are symmetrically arranged in the left and right sides in the processing table through the switching pressing assembly which is arranged outside the processing table, so that the upper stamping seat is matched with the lower stamping seats to operate the other part of insulating plates in the lower stamping seats in the process of extruding and forming the insulating plates; and therefore, the time for taking and placing the materials is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of insulating component processing, in particular to an insulating component extrusion molding device. Background Art

[0002] Aviation power supply is an electrical device used on aircraft. It combines power converters and circuits with multiple functions and installs them in a power box. Insulating boards are needed in aviation power supply, also known as insulating rubber pads, insulating pads, insulating gaskets, and insulating blankets. Insulating boards are widely used in substations, power plants, distribution rooms, laboratories and other electrical operations. Insulating boards need to undergo a stamping process during the production process to produce plastic deformation or separation to obtain the required shape and size.

[0003] Existing insulation component extrusion molding equipment needs to place raw materials into the processing position. After the insulation board is extruded and molded, the processed insulation board needs to be taken out and new materials need to be put in. This increases the time required for the insulation board extrusion molding and material removal process, reduces production efficiency, and does not have a structure for taking out the insulation board. It needs to be manually taken out from the pressing seat mold, which is time-consuming, labor-intensive, inefficient, and poses a safety hazard. Utility Model Content

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] An insulating component extrusion molding equipment comprises a base, two lower punching seats and an upper punching seat, a processing table is fixedly installed on the top of the base, the two lower punching seats are movably installed on the top of the processing table, the two lower punching seats are symmetrically arranged, a switching pressing assembly is fixedly installed on the outer side of the processing table, the upper punching seat is fixedly installed on the bottom of the switching pressing assembly, the upper punching seat is arranged above the lower punching seat, the processing table is provided with a mounting groove and a top groove corresponding to the lower punching seat, a material taking assembly is movably installed inside the mounting groove and the top groove, and a control switch is fixedly installed on the top of the base.

[0006] A further improvement of the technical solution of the utility model lies in that: the switching pressing assembly includes two guide frames, the two guide frames are fixedly installed on the front and rear sides of the processing table, a transmission box connected to the two guide frames is fixedly installed on the right side of the processing table, threaded rods are rotatably installed inside the two guide frames, a driving motor connected to one of the threaded rods is fixedly installed on the right side of the transmission box, synchronous transmission wheels located in the transmission box are fixedly installed outside the threaded rods, a transmission toothed belt is movably installed outside the synchronous transmission wheels, a sliding block is threadedly connected to the outside of the threaded rod, a support frame is fixedly installed on the top of the sliding block, an extrusion cylinder is fixedly installed on the top of the support frame, and the upper punching seat is fixedly installed on the bottom of the extrusion cylinder.

[0007] A further improvement of the technical solution of the utility model is that: the material picking component includes a connecting column, the top of the connecting column penetrates the processing table and is located inside the lower stamping seat, the top of the connecting column is fixedly connected to a top block, the bottom of the connecting column is fixedly connected to a slider, the connecting column and the slider are both movably connected to the inside of the top groove, the outside of the connecting column is movably sleeved with a spring located between the slider and the processing table, the bottom of the slider is fixedly connected to an abutment block, the inside of the mounting groove is fixedly installed with a pushing cylinder, and the inner side of the pushing cylinder is fixedly connected to a pushing block.

[0008] A further improvement of the technical solution of the utility model is that the length of the sliding block is equal to half the length of the threaded rod.

[0009] A further improvement of the technical solution of the utility model is that: a guide rod penetrating the support frame is fixedly connected to the top of the upper punching seat.

[0010] A further improvement of the technical solution of the utility model is that the pushing block is in contact with the outer side of the abutting block.

[0011] A further improvement of the technical solution of the utility model is that the surfaces where the abutment block and the push block are in contact with each other are both arranged in an inclined surface.

[0012] A further improvement of the technical solution of the utility model is that an opening corresponding to the top block is provided inside the lower punching seat.

[0013] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0014] 1. The utility model provides an insulating component extrusion molding equipment, which can drive the upper punch seat to switch back and forth between the lower punch seats symmetrically arranged on the left and right sides of the processing table by arranging a switching pressing component located outside the processing table, so that the upper punch seat cooperates with the lower punch seat to extrude the insulating plate, and the insulating plate in another part of the lower punch seat is operated, thereby reducing the time required for material collection and discharge and improving production efficiency.

[0015] 2. The utility model provides an extrusion molding device for insulating parts. By arranging a material taking component located inside the installation groove and the top groove, the material taking component is located below the lower punching seat. By operating the material taking component, the insulating board after extrusion molding inside the lower punching seat can be lifted up from the bottom, thereby facilitating manual collection work, reducing safety hazards and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the insulation component extrusion molding equipment of the utility model;

[0017] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the switching pressing component of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the synchronous transmission wheel of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the material taking component of the utility model.

[0021] In the figure: 1. base; 2. lower punch seat; 3. upper punch seat; 4. processing table; 41. mounting groove; 42. top groove; 5. switching pressing assembly; 51. guide frame; 52. transmission box; 53. threaded rod; 54. driving motor; 55. synchronous transmission wheel; 56. transmission toothed belt; 57. sliding block; 58. supporting frame; 59. extrusion cylinder; 510. guide rod; 6. material taking assembly; 61. connecting column; 62. top block; 63. sliding block; 64. spring; 65. abutment block; 66. pushing cylinder; 67. pushing block; 7. control switch. DETAILED DESCRIPTION

[0022] The utility model is further described in detail below:

[0023] like Figures 1 to 5As shown, the utility model provides an insulating component extrusion molding equipment, including a base 1, two lower punching seats 2 and an upper punching seat 3, a processing table 4 is fixedly installed on the top of the base 1, the two lower punching seats 2 are movably installed on the top of the processing table 4, the two lower punching seats 2 are symmetrically arranged, a switching pressing component 5 is fixedly installed on the outer side of the processing table 4, the upper punching seat 3 is fixedly installed on the bottom of the switching pressing component 5, the upper punching seat 3 is arranged above the lower punching seat 2, the interior of the processing table 4 is provided with an installation groove 41 and a top groove 42 corresponding to the lower punching seat 2, the interior of the installation groove 41 and the top groove 42 is movably installed with a material taking component 6, and a control switch 7 is fixedly installed on the top of the base 1.

[0024] By setting a switching pressing component 5 located outside the processing table 4, the upper punch seat 3 can be driven to switch back and forth between the lower punch seat 2 symmetrically arranged on the left and right sides of the processing table 4, so that the insulating board in another part of the lower punch seat 2 can be operated during the extrusion molding of the insulating board by the upper punch seat 3 cooperating with the lower punch seat 2, thereby reducing the time required for material collection and discharge, and improving production efficiency. At the same time, by setting a material collection component 6 located inside the installation groove 41 and the top groove 42, the material collection component 6 is located below the lower punch seat 2, and the insulating board extruded inside the lower punch seat 2 can be lifted up from the bottom by operating the material collection component 6, thereby facilitating manual collection work, reducing safety hazards and improving efficiency.

[0025] like Figure 3 and Figure 4 As shown, the switching pressing assembly 5 includes two guide frames 51, and the two guide frames 51 are fixedly installed on the front and rear sides of the processing table 4. A transmission box 52 connected to the two guide frames 51 is fixedly installed on the right side of the processing table 4. Threaded rods 53 are rotatably installed inside the two guide frames 51, and a driving motor 54 connected to one of the threaded rods 53 is fixedly installed on the right side of the transmission box 52. A synchronous transmission wheel 55 located in the transmission box 52 is fixedly installed outside the threaded rod 53, and a transmission toothed belt 56 is movably installed outside the synchronous transmission wheel 55. A sliding block 57 is threadedly connected to the outside of the threaded rod 53, and a support frame 58 is fixedly installed on the top of the sliding block 57. An extrusion cylinder 59 is fixedly installed on the top of the support frame 58, and the upper stamping seat 3 is fixedly installed at the bottom of the extrusion cylinder 59.

[0026] The upper punch seat 3 is driven to descend by controlling the control switch 7 to operate the extrusion cylinder 59, and the guide rod 510 is driven to descend synchronously by the upper punch seat 3, so that the upper punch seat 3 moves down and docks with the lower punch seat 2 to extrude the insulating board. During the process, a portion of material can be set in the lower punch seat 2 on the other side of the processing table 4. After the insulating board is formed, the extrusion cylinder 59 drives the upper punch seat 3 to move up, and drives the threaded rod 53 connected thereto to rotate by controlling the drive motor 54. The threaded rod 53 is driven by the synchronous transmission wheel 55 and the transmission belt 56 located inside the transmission box 52 to drive the other part of the threaded rod 53 to rotate synchronously, and the sliding block 57 is driven to slide laterally to the other side along the guide frame 51, thereby switching back and forth between the lower punch seat 2 to continuously process the insulating board and improve the processing efficiency.

[0027] like Figure 5 As shown, the material picking assembly 6 includes a connecting column 61, the top of the connecting column 61 penetrates the processing table 4 and is located inside the lower stamping seat 2, the top of the connecting column 61 is fixedly connected to a top block 62, the bottom of the connecting column 61 is fixedly connected to a slider 63, the connecting column 61 and the slider 63 are both movably connected to the inside of the top groove 42, the outside of the connecting column 61 is movably sleeved with a spring 64 located between the slider 63 and the processing table 4, the bottom of the slider 63 is fixedly connected to an abutment block 65, the inside of the mounting groove 41 is fixedly installed with a pushing cylinder 66, and the inner side of the pushing cylinder 66 is fixedly connected to a pushing block 67.

[0028] By controlling the control switch 7, the pushing cylinder 66 in the installation groove 41 pushes the pushing block 67 to move inward, so that the pushing block 67 contacts the abutting block 65 and pushes the abutting block 65 upward. The abutting block 65 moves upward along the top groove 42 to drive the slider 63 and the connecting column 61 to move upward to squeeze the spring 64, so that the top block 62 moves upward to lift the insulating plate in the lower stamping seat 2 for removal. The pushing cylinder 66 drives the pushing block 67 to reset, so that the spring 64 pushes the slider 63 to drive the connecting column 61 and the top block 62 to move down and reset, thereby facilitating the insulating plate to be pushed upward from the lower stamping seat 2 for easy collection, reducing safety hazards and improving efficiency.

[0029] like Figure 3 As shown, the length of the sliding block 57 is equal to half the length of the threaded rod 53 .

[0030] By making the sliding block 57 half the length of the threaded rod 53, the sliding block 57 can be switched back and forth along the threaded rod 53 to align the upper punch seat 3 with the lower punch seat 2, thereby improving the processing efficiency.

[0031] like Figure 3 As shown, a guide rod 510 penetrating the support frame 58 is fixedly connected to the top of the upper punching seat 3 .

[0032] The upper stamping seat 3 is guided by the guide rod 510 in cooperation with the support frame 58 to improve stability.

[0033] like Figure 5 As shown, the pushing block 67 is in contact with the outer side of the abutting block 65 .

[0034] The surfaces of the abutting block 65 and the pushing block 67 that are in contact with each other are both inclined.

[0035] The push block 67 and the abutment block 65 are arranged in an inclined surface so that the push block 67 can push the abutment block 65 to move upward.

[0036] like Figure 2 and Figure 5 As shown, an opening corresponding to the top block 62 is formed inside the lower punch seat 2 .

[0037] Through the opening provided in the lower punching seat 2 corresponding to the top block 62, the top block 62 can be pushed upward from the bottom of the lower punching seat 2 to the insulating plate, so as to facilitate collection.

[0038] The following is a detailed description of the working principle of the insulation parts extrusion molding equipment.

[0039] like Figures 1 to 5 As shown, by setting the material inside the lower punch seat 2, and operating the extrusion cylinder 59 by controlling the control switch 7 to drive the upper punch seat 3 to descend, the upper punch seat 3 synchronously drives the guide rod 510 to descend, so that the upper punch seat 3 moves down and docks with the lower punch seat 2 to perform extrusion molding of the insulation board. During the process, a portion of the material can be set in the lower punch seat 2 on the other side of the processing table 4. After the insulation board is formed, the extrusion cylinder 59 drives the upper punch seat 3 to move up, and drives the threaded rod 53 connected thereto to rotate by controlling the drive motor 54. The threaded rod 53 is driven by the synchronous transmission wheel 55 and the transmission toothed belt 56 located inside the transmission box 52 to drive the other part of the threaded rod 53 to rotate synchronously, and the sliding block 57 is driven to move along the guide frame 51 to the other side. The upper punch seat 3 is slid laterally sideways to move to the top of the lower punch seat 2 to be formed to perform the above operation to form the insulating plate. At this time, the control switch 7 can be controlled to drive the pushing cylinder 66 in the installation groove 41 to push the pushing block 67 inward, so that the pushing block 67 contacts the abutment block 65 and pushes the abutment block 65 upward. The abutment block 65 moves up along the top groove 42 to drive the slider 63 and the connecting column 61 to move up and squeeze the spring 64, so that the top block 62 moves up to lift the insulating plate in the lower punch seat 2 for removal. The pushing cylinder 66 drives the pushing block 67 to reset so that the spring 64 pushes the slider 63 to drive the connecting column 61 and the top block 62 to move down and reset. The upper punch seat 3 is switched between the lower punch seat 2 to continuously form the insulating plate.

[0040] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An insulating component extrusion molding device, comprising a base (1), two lower punching seats (2) and an upper punching seat (3), characterized in that: A processing table (4) is fixedly mounted on the top of the base (1); the two lower punching seats (2) are movably mounted on the top of the processing table (4); the two lower punching seats (2) are symmetrically arranged on the left and right; a switching pressing assembly (5) is fixedly mounted on the outer side of the processing table (4); the upper punching seat (3) is fixedly mounted on the bottom of the switching pressing assembly (5); the upper punching seat (3) is arranged above the lower punching seat (2); a mounting groove (41) and a top groove (42) corresponding to the lower punching seat (2) are provided inside the processing table (4); a material taking assembly (6) is movably mounted inside the mounting groove (41) and the top groove (42); and a control switch (7) is fixedly mounted on the top of the base (1).

2. The insulating component extrusion molding equipment according to claim 1, characterized in that: The switching pressing assembly (5) comprises two guide frames (51), the two guide frames (51) are fixedly mounted on the front and rear sides of the processing table (4), a transmission box (52) connected to the two guide frames (51) is fixedly mounted on the right side of the processing table (4), threaded rods (53) are rotatably mounted inside the two guide frames (51), a driving motor (54) connected to one of the threaded rods (53) is fixedly mounted on the right side of the transmission box (52), a synchronous transmission wheel (55) located in the transmission box (52) is fixedly mounted outside the threaded rods (53), a transmission toothed belt (56) is movably mounted outside the synchronous transmission wheel (55), a sliding block (57) is threadedly connected to the outside of the threaded rod (53), a support frame (58) is fixedly mounted on the top of the sliding block (57), an extrusion cylinder (59) is fixedly mounted on the top of the support frame (58), and the upper punching seat (3) is fixedly mounted on the bottom of the extrusion cylinder (59).

3. The insulating component extrusion molding equipment according to claim 2, characterized in that: The material taking component (6) includes a connecting column (61), the top of the connecting column (61) penetrates the processing table (4) and is located inside the lower punching seat (2), the top of the connecting column (61) is fixedly connected to a top block (62), the bottom of the connecting column (61) is fixedly connected to a slider (63), the connecting column (61) and the slider (63) are both movably connected to the inside of the top groove (42), the outside of the connecting column (61) is movably sleeved with a spring (64) located between the slider (63) and the processing table (4), the bottom of the slider (63) is fixedly connected to an abutment block (65), the inside of the mounting groove (41) is fixedly installed with a pushing cylinder (66), and the inner side of the pushing cylinder (66) is fixedly connected to a pushing block (67).

4. The insulating component extrusion molding equipment according to claim 2, characterized in that: The length of the sliding block (57) is equal to half the length of the threaded rod (53).

5. The insulating component extrusion molding equipment according to claim 2, characterized in that: A guide rod (510) penetrating the support frame (58) is fixedly connected to the top of the upper punch seat (3).

6. The insulating component extrusion molding equipment according to claim 3, characterized in that: The pushing block (67) is in contact with the outer side of the abutting block (65).

7. The insulating component extrusion molding equipment according to claim 6, characterized in that: The surfaces of the abutment block (65) and the push block (67) that are in contact with each other are both arranged in an inclined surface.

8. The insulating component extrusion molding equipment according to claim 3, characterized in that: An opening corresponding to the top block (62) is provided inside the lower punch seat (2).