Discharging device convenient for pipeline unloading and capable of preventing falling

By designing a discharge device that can adjust the height and inclination angle, combined with the extension plate and buffer mechanism, the problems of inconvenience and easy damage in the pipe in the prior art are solved, and efficient and safe pipe unloading operation is achieved.

CN222683762UInactive Publication Date: 2025-03-28HUBEI ZHONGBAO TECHNOLOGY ENGINEERING CO LTD
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Patent Information

Application Number
CN202421343451.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing pipeline unloading device cannot freely adjust the inclination, which is inconvenient for trucks of different heights. Moreover, the pipeline slides down quickly during unloading, which is easy to damage and lacks a buffer mechanism.

Method used

A discharge device including a base, a telescopic cylinder and a discharge table is designed to adjust the height and inclination angle of the discharge table through a telescopic cylinder and a servo motor, and an extension plate and a buffer mechanism are used to prevent pipe drop and reduce impact force.

Benefits of technology

The device can adapt to unloading at different heights and inclination angles. The telescopic function of the extension plate improves the unloading efficiency, and the buffering mechanism effectively reduces impact damage of the pipes during unloading.

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Abstract

The anti-falling discharging device comprises a base, telescopic air cylinders and a discharging table, the telescopic air cylinders are arranged on one side of the upper surface of the base, the discharging table is connected to the tops of the telescopic air cylinders through a rotating shaft, a movable groove is formed in the middle of one side of the discharging table, and the telescopic air cylinders are arranged in the movable groove. And an extension plate is embedded in the movable groove, buffer mechanisms are arranged on the surface of the side, close to the discharging table, of the baffle in an arrayed mode, and each buffer mechanism comprises a fixed sleeve, a rebound column, a connecting frame, a supporting spring, a sliding groove and a damping block. The extension function of the discharging table is achieved through translation of the extension plate, so that discharging work can be guaranteed through extension of the extension plate when discharging is conducted at different inclination angles, efficient pipeline discharging can be conveniently conducted in various complex environments, a certain buffering effect is achieved through the buffering mechanism, and the buffering effect is good. And the pipeline is prevented from being damaged due to certain impact force generated by high speed when the pipeline moves to the position of the baffle.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline unloading, in particular to a unloading device which is convenient for unloading a pipeline from a truck and prevents it from falling. Background Art

[0002] At present, when laying sewage pipes, people need to unload the sewage pipes transported to the appropriate location. Now, the application number CN201620998992.6 is retrieved, which is a pipe unloading device, which includes a frame, a fixed part, a movable part, a driving element, a plurality of rolling mechanisms and a receiving rack. The fixed part is arranged on the top of the frame, the movable part is arranged on the top of the frame and is located on one side of the fixed part, the driving element is arranged on the frame and is located below the movable part, the output end of the driving element is connected to the movable part, and a plurality of rolling mechanisms are arranged on the fixed part and the movable part and are located above the driving element. The receiving rack is located on one side of the frame. The structure of the pipe unloading device of the utility model is simple, suitable for different occasions, reduces the labor intensity of the staff, and speeds up the production efficiency of the enterprise.

[0003] Similar to the above-mentioned pipe unloading device: although the unloading of the pipe is achieved through driving elements, multiple rolling mechanisms and a receiving rack, firstly, when unloading, it is unable to freely adjust the inclination to extend the length of the unloading platform in the face of different heights, and is not convenient for trucks of various heights. Secondly, when unloading the pipe, when it slides downward at a fast speed, it will generate a certain impact force and damage the pipe, and it does not have a buffer mechanism.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a unloading device that is convenient for unloading the pipeline and prevents it from falling is proposed, so as to achieve a more practical purpose. Utility Model Content

[0005] The utility model aims to provide a discharging device which is convenient for unloading pipes and prevents them from falling, so as to solve the problems of the above-mentioned pipe discharging device proposed in the above-mentioned background technology, that firstly, when unloading, the inclination cannot be freely adjusted to extend the length of the discharging platform in the face of different heights, and it is not convenient to be applicable to trucks of various heights; secondly, when unloading the pipe, when the pipe slides downward at a fast speed, a certain impact force will be generated, thereby damaging the pipe, and it has no buffer mechanism.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a unloading device that is convenient for unloading pipes and prevents them from falling, comprising a base, a telescopic cylinder and an unloading platform, a telescopic cylinder is arranged on one side of the upper surface of the base, the unloading platform is connected to the top of the telescopic cylinder through a rotating shaft, a fixed plate is arranged on one side of the telescopic cylinder, a screw is connected to the middle of the fixed plate through a bearing, a servo motor is connected to the side of the fixed plate away from the screw, and the output end of the servo motor is connected to the screw.

[0007] Furthermore, a moving bar is threadedly connected to the middle outer wall of the screw rod, and push rods are connected to the top two sides of the moving bar through rotating shafts. The end of the push rod away from the moving bar is connected to the unloading platform through a rotating shaft, and guardrails are connected to the two side edges of the unloading platform. The middle part of the guardrail is connected to a sliding roller through a bearing, and a movable groove is provided in the middle of one side of the unloading platform, and an extension plate is embedded in the inside of the movable groove.

[0008] Furthermore, the bottom of the movable groove is connected to a No. 2 screw via a bearing, the outer wall of the No. 2 screw is threadedly connected to a moving block, the top of the moving block is connected to the extension plate via bolts, and a No. 2 servo motor is provided on the outer wall of the unloading platform away from the movable groove, and the output end of the No. 2 servo motor is connected to the No. 2 screw.

[0009] Furthermore, the top of one end of the extension plate passing through the movable groove is connected to a baffle via a rotating shaft, an electric telescopic rod is connected to one side edge of the extension plate close to the baffle, and the end of the electric telescopic rod away from the extension plate is connected to the baffle.

[0010] Furthermore, a buffer mechanism is arranged on the surface of one side of the baffle plate close to the unloading platform, and the buffer mechanism includes a fixed sleeve, a rebound column, a connecting frame, a support spring, a slide groove and a damping block. The rebound column is embedded in the side of the fixed sleeve away from the baffle plate.

[0011] Furthermore, one end of the rebound column is connected to a connecting frame, and the side of the connecting frame away from the rebound column is connected to a supporting spring, the inner walls on both sides of the middle part of the fixed sleeve are provided with sliding grooves, and damping blocks are provided at both ends of the connecting frame. The damping blocks are embedded in the sliding grooves, and the damping blocks are made of rubber. The end of the buffer mechanism away from the baffle is connected to a buffer plate.

[0012] Compared with the prior art, the utility model has the following beneficial effects: a discharging device that is convenient for preventing the pipeline from falling when unloading a truck, and a discharging platform extension function is realized by using a translation of an extension plate, so that when discharging at different inclination angles, the discharging work can be ensured by extending the extension plate, and efficient pipeline discharging is facilitated in various complex environments. A buffer mechanism is used to play a certain buffering role, so as to avoid the pipeline from being damaged due to a certain impact force generated by a fast speed when the pipeline moves to the baffle position. The specific contents are as follows:

[0013] The No. 2 servo motor can drive the No. 2 screw to rotate, and the rotation of the No. 2 screw drives the moving block to perform axial translation. The movement of the moving block drives the extension plate to perform translation, thereby realizing the telescopic function of the extension plate, so that when unloading at different inclination angles, the extension plate can be extended to ensure that the unloading work can be carried out, which is convenient for efficient pipeline unloading in various complex environments. When the pipeline hits the buffer plate, the buffer plate drives the rebound column to move into the fixed sleeve, and the rebound column drives the connecting frame to be squeezed in the direction of the support spring. The support spring is compressed and contracts to absorb the impact force of the pipeline hitting the buffer plate. After contraction, the support spring pushes the connecting frame to rebound. The movement of the connecting frame drives the damping block to move in the slide groove. The friction between the damping block and the slide groove produces a certain damping effect, thereby reducing the impact caused by the rebound of the support spring, thereby playing a buffering role, thereby reducing the impact damage caused by the pipeline sliding too fast during unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view structural schematic diagram of a discharging device for preventing a pipe from falling off when unloading a truck according to the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of a discharging platform of a discharging device that is convenient for preventing pipes from falling when unloading from a truck according to the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of a buffer mechanism of a discharging device for preventing a pipe from falling off when unloading a truck according to the utility model;

[0017] Figure 4 The utility model is a schematic diagram of a top rod structure of a discharging device which is convenient for preventing a pipeline from falling when unloading from a truck.

[0018] In the figure: 1. base; 2. telescopic cylinder; 3. unloading platform; 4. fixed plate; 5. screw; 6. servo motor; 7. moving bar; 8. push rod; 9. guardrail; 10. sliding roller; 11. movable groove; 12. extension plate; 13. No. 2 screw; 14. moving block; 15. No. 2 servo motor; 16. baffle; 17. electric telescopic rod; 18. buffer mechanism; 19. fixed sleeve; 20. rebound column; 21. connecting frame; 22. support spring; 23. slide groove; 24. damping block; 25. buffer plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1 - Figure 4 The utility model provides a technical solution: a discharging device for preventing pipes from falling when unloading, comprising a base 1, a telescopic cylinder 2 and a discharging platform 3. A telescopic cylinder 2 is arranged on one side of the upper surface of the base 1. The telescopic cylinder 2 can be lifted and lowered to facilitate adjusting the height of the discharging platform 3 so as to facilitate unloading of pipes of different heights. The discharging platform 3 is connected to the top of the telescopic cylinder 2 through a rotating shaft. The discharging platform 3 can rotate in the horizontal direction of the telescopic cylinder 2, so as to facilitate the tilted discharging operation. A fixing plate 4 is arranged on one side of the telescopic cylinder 2. The fixing plate 4 plays a fixing role. A screw 5 is connected to the middle part of the fixing plate 4 through a bearing. A servo motor 6 is connected to the side of the fixing plate 4 away from the screw 5. The output end of the servo motor 6 is connected to the screw 5, and the screw 5 can be driven to rotate by the servo motor 6.

[0021] The middle outer wall of the screw rod 5 is threadedly connected with a moving bar 7. The rotation of the screw rod 5 can drive the moving bar 7 to perform axial translation. The top two sides of the moving bar 7 are connected with push rods 8 through rotating shafts. The push rods 8 play a supporting and connecting role. The end of the push rod 8 away from the moving bar 7 is connected to the unloading platform 3 through the rotating shaft. The screw rod 5 can be driven to rotate by the servo motor 6. The rotation of the screw 5 can drive the moving bar 7 to perform axial translation. The movement of the moving bar 7 drives the bottom end of the push rod 8 to move, so that the push rod 8 is tilted, thereby adjusting one end of the unloading platform 3. The ends are tilted to facilitate unloading of the pipeline. Guardrails 9 are connected to the edges of both sides of the unloading platform 3. The guardrails 9 play a protective role to prevent the pipeline from falling from the side. The middle part of the guardrail 9 is connected to a sliding roller 10 through a bearing. The rotation of the sliding roller 10 can assist the movement of the pipeline to facilitate unloading. A movable groove 11 is provided in the middle of one side of the unloading platform 3. The movable groove 11 plays a limiting role. An extension plate 12 is embedded in the interior of the movable groove 11. The extension plate 12 plays an extension role to facilitate the adjustment of various slopes and can be connected to the unloading place.

[0022] A No. 2 screw 13 is connected to the bottom of the movable groove 11 through a bearing, and a moving block 14 is threadedly connected to the outer wall of the No. 2 screw 13. The top of the moving block 14 is connected to the extension plate 12 by bolts. A No. 2 servo motor 15 is arranged on the outer wall of the side of the unloading platform 3 away from the movable groove 11. The output end of the No. 2 servo motor 15 is connected to the No. 2 screw 13. The No. 2 servo motor 15 can drive the No. 2 screw 13 to rotate. The rotation of the No. 2 screw 13 drives the moving block 14 to perform axial translation. The movement of the moving block 14 drives the extension plate 12 to perform translation, thereby realizing the telescopic function of the extension plate 12, so that when facing unloading at different inclination angles, the extension plate 12 can be extended to ensure that the unloading work can be carried out, which is convenient for efficient pipeline unloading in various complex environments.

[0023] The top of one end of the extension plate 12 passing through the movable groove 11 is connected to a baffle 16 through a rotating shaft. The baffle 16 plays a blocking role to prevent the pipeline from sliding quickly from the unloading platform 3 and thus damaging or injuring the staff. An electric telescopic rod 17 is connected to the edge of one side of the extension plate 12 close to the baffle 16. The end of the electric telescopic rod 17 away from the extension plate 12 is connected to the baffle 16. Both ends of the electric telescopic rod 17 are movably connected to the extension plate 12 and the baffle 16 through a rotating shaft. The baffle 16 can be pushed to rotate along the rotating shaft by the electric telescopic rod 17 to cancel the obstruction to the pipeline, thereby facilitating the unloading of the pipeline.

[0024] A buffer mechanism 18 is arranged on the surface of one side of the baffle 16 close to the unloading platform. The buffer mechanism 18 plays a certain buffering role to prevent the pipeline from being damaged due to a certain impact force generated due to the rapid speed when the pipeline moves to the position of the baffle 16. The buffer mechanism 18 includes a fixed sleeve 19, a rebound column 20, a connecting frame 21, a support spring 22, a slide groove 23 and a damping block 24. The rebound column 20 is embedded on the side of the fixed sleeve 19 away from the baffle 16.

[0025] One end of the rebound column 20 is connected to a connecting frame 21, and a side of the connecting frame 21 away from the rebound column 20 is connected to a support spring 22. The inner walls of both sides of the middle of the fixed sleeve 19 are provided with sliding grooves 23. Both ends of the connecting frame 21 are provided with damping blocks 24. The damping blocks 24 are embedded in the sliding grooves 23. The damping blocks 23 are made of rubber. The end of the buffer mechanism 18 away from the baffle 16 is connected to a buffer plate 25. When the unloading platform 3 is tilted, the pipeline will move toward the direction of the buffer plate 25 during unloading. When the pipeline hits the buffer plate 25, the buffer plate 25 drives the rebound column 2 0 moves into the fixed sleeve 19, the rebound column 20 drives the connecting frame 21 to be squeezed in the direction of the supporting spring 22, the supporting spring 22 is compressed and contracts to absorb the impact force of the pipeline against the buffer plate 25, and after contraction, the supporting spring 22 pushes the connecting frame 21 to rebound, and the movement of the connecting frame 21 drives the damping block 24 to move in the slide groove 23, and the friction between the damping block 24 and the slide groove 23 produces a certain damping effect, thereby reducing the impact caused by the rebound of the supporting spring 22, thereby playing a buffering role, thereby reducing the situation where the pipeline slides too fast during unloading and causes impact damage.

[0026] Working principle: When using a discharge device that is convenient for preventing pipes from falling when unloading, the telescopic cylinder 2 can be lifted and lowered to facilitate adjusting the height of the discharge platform 3 so as to facilitate unloading of pipes at different heights. The servo motor 6 can drive the screw 5 to rotate, and the rotation of the screw 5 can drive the moving bar 7 to perform axial translation. The movement of the moving bar 7 drives the bottom end of the top rod 8 to move, so that the top rod 8 is tilted, so that one end of the discharge platform 3 is tilted, so as to facilitate unloading of the pipe. The guardrail 9 plays a protective role to prevent the pipe from falling from the side. The No. 2 servo motor 15 can drive the No. 2 screw 13 to rotate, and the rotation of the No. 2 screw 13 drives the moving block 14 to perform axial translation. The movement of the moving block 14 drives the extension plate 12 to perform translation, so as to realize the telescopic function of the extension plate 12, so that when facing unloading at different inclination angles, the extension plate 12 can be extended to ensure that the unloading work can be carried out, which is convenient for efficient pipe unloading in various complex environments. The baffle 16 plays a blocking role to prevent the pipeline from sliding off the unloading platform 3 quickly and thus damaging or injuring the staff. The electric telescopic rod 17 can push the baffle 16 to rotate along the rotating shaft so as to cancel the blocking of the pipeline and facilitate the unloading of the pipeline. When the unloading platform 3 is tilted, the pipeline will move in the direction of the buffer plate 25 during unloading. When the pipeline hits the buffer plate 25, the buffer plate 25 drives the rebound column 20 to move into the fixed sleeve 19, and the rebound column 20 drives the connecting frame 21 to be squeezed in the direction of the supporting spring 22. The supporting spring 22 is compressed and contracts to absorb the impact force of the pipeline hitting the buffer plate 25. After contraction, the supporting spring 22 pushes the connecting frame 21 to rebound. The movement of the connecting frame 21 drives the damping block 24 to move in the slide groove 23. The friction between the damping block 24 and the slide groove 23 produces a certain damping effect, thereby reducing the impact caused by the rebound of the support spring 22, thereby playing a buffering role, thereby reducing the situation where the pipeline slides too fast during unloading and causes impact damage.

Claims

1. A discharging device for preventing a pipe from falling off a truck when unloading a truck, comprising a base (1), a telescopic cylinder (2) and a discharging platform (3), characterized in that: A telescopic cylinder (2) is arranged on one side of the upper surface of the base (1); the unloading platform (3) is connected to the top of the telescopic cylinder (2) via a rotating shaft; a fixing plate (4) is arranged on one side of the telescopic cylinder (2); a screw rod (5) is connected to the middle of the fixing plate (4) via a bearing; a servo motor (6) is connected to the side of the fixing plate (4) away from the screw rod (5); and an output end of the servo motor (6) is connected to the screw rod (5).

2. A discharging device for preventing a pipe from falling when unloading a vehicle according to claim 1, characterized in that: The middle outer wall of the screw rod (5) is threadedly connected to a moving bar (7), and the top two sides of the moving bar (7) are connected to push rods (8) through rotating shafts. The end of the push rod (8) away from the moving bar (7) is connected to the unloading platform (3) through a rotating shaft. The edges of both sides of the unloading platform (3) are connected to guardrails (9), and the middle of the guardrail (9) is connected to a sliding roller (10) through a bearing. A movable groove (11) is provided in the middle of one side of the unloading platform (3), and an extension plate (12) is embedded in the inside of the movable groove (11).

3. A discharging device for preventing pipes from falling off when unloading a vehicle according to claim 2, characterized in that: The bottom of the movable groove (11) is connected to a No. 2 screw rod (13) via a bearing, the outer wall of the No. 2 screw rod (13) is threadedly connected to a moving block (14), the top of the moving block (14) is connected to the extension plate (12) via bolts, and a No. 2 servo motor (15) is arranged on the outer wall of the side of the unloading platform (3) away from the movable groove (11), and the output end of the No. 2 servo motor (15) is connected to the No. 2 screw rod (13).

4. The unloading device for preventing a pipe from falling off when unloading a vehicle according to claim 2 is characterized in that: The top of one end of the extension plate (12) passing through the movable groove (11) is connected to a baffle plate (16) via a rotating shaft; an electric telescopic rod (17) is connected to an edge of one side of the extension plate (12) close to the baffle plate (16); and an end of the electric telescopic rod (17) away from the extension plate (12) is connected to the baffle plate (16).

5. The unloading device for preventing the pipeline from falling off when unloading a vehicle according to claim 4 is characterized in that: A buffer mechanism (18) is arranged on a surface of one side of the baffle (16) close to the unloading platform, and the buffer mechanism (18) comprises a fixed sleeve (19), a rebound column (20), a connecting frame (21), a supporting spring (22), a sliding groove (23) and a damping block (24). The rebound column (20) is embedded in the side of the fixed sleeve (19) away from the baffle (16).

6. A discharging device for preventing pipes from falling off when unloading a vehicle according to claim 5, characterized in that: One end of the rebound column (20) is connected to a connecting frame (21), and a side of the connecting frame (21) away from the rebound column (20) is connected to a supporting spring (22). The inner walls on both sides of the middle of the fixed sleeve (19) are provided with sliding grooves (23). Both ends of the connecting frame (21) are provided with damping blocks (24), and the damping blocks (24) are embedded in the sliding grooves (23). The damping blocks (24) are made of rubber. The end of the buffer mechanism (18) away from the baffle (16) is connected to a buffer plate (25).

Citation Information

Patent Citations

  • Pipeline discharge apparatus

    CN206032585U