Nanometer ceramic heating mold for paper pulp molding

Abstract

The utility model discloses and provides a nano ceramic heating mould for paper pulp molding, which comprises a mould, a ceramic heating plate, a heat insulation layer, a vacuum layer and a mould frame which are sequentially arranged from top to bottom, the ceramic heating plate comprises a substrate, one side of the substrate close to the mould is provided with at least one mounting groove, and the mould frame is arranged in the mounting groove. And a vacuum cavity is formed in the vacuum layer, one end of the vacuum cavity is connected with the mold in a penetrating mode, and the other end of the vacuum cavity penetrates through the mold frame and is connected with vacuum equipment. The nanometer heating ceramic is directly embedded in the ceramic heating plate, the nanometer heating ceramic is in direct contact with the mold for heat conduction, the heat conduction efficiency and effect are improved, rapid heating and moisture removal are achieved, the heating ceramic is installed in an inserted mode, the damaged nanometer heating ceramic can be freely replaced, overall replacement is not needed, and the manufacturing cost is reduced. The maintenance is simple.

Description

Technical Field

[0001] The present invention relates to the technical field of pulp molding equipment, and in particular to a nano-ceramic heating mold for pulp molding. Background Art

[0002] Heating molds play a vital role in the production of pulp molded products. Heating molds are mainly used in the molding and drying process of pulp molded products. By heating, the mold can quickly evaporate the moisture in the pulp, allowing the product to dry and shape quickly.

[0003] The existing heating mold usually consists of two parts, the upper and lower mold bodies, with heating elements such as electric heaters inside the mold bodies. When the upper and lower mold bodies are closed, the mold cavity of the product is formed. At present, heating is mainly carried out by electric heating wires. The temperature control of the electric heating wire is not accurate enough, the error range is large, and the electric heating wire needs to be embedded in the plate, which is difficult to process and troublesome to replace. Utility Model Content

[0004] The present disclosure provides a nano-ceramic heating mold for pulp molding to solve one of the technical problems recognized by the inventor.

[0005] The present disclosure provides a nano-ceramic heating mold for pulp molding, comprising: a mold, a ceramic heating plate, an insulating layer, a vacuum layer and a mold frame arranged in sequence from top to bottom, the ceramic heating plate comprising a substrate, at least one mounting groove is provided on a side of the substrate close to the mold, a nano-heating ceramic is embedded in the mounting groove, a vacuum cavity is provided inside the vacuum layer, one end of the vacuum cavity is through-connected to the mold, and the other end passes through the mold frame and is connected to a vacuum device.

[0006] Preferably, an insertion port is provided at one end of the installation groove, and a connection terminal is provided at one end of the nano-heating ceramic close to the insertion port.

[0007] Preferably, a limiting screw is detachably connected to a position on the side of the mold corresponding to the insertion port, and the bottom of the limiting screw is arranged on the outside of the insertion port and is arranged to abut against the nano heating ceramic.

[0008] Preferably, there are three mounting grooves, and the substrate is provided with a plurality of through holes located at intervals between the three mounting grooves, and the through holes are respectively connected to the mold and the vacuum chamber.

[0009] Preferably, a plurality of spring installation grooves are provided on the inner side of the installation groove, and a spring is embedded in the spring installation groove, and the top end of the spring is arranged to abut against the nano heating ceramic.

[0010] Preferably, the thermal insulation layer includes a first thermal insulation board and a second thermal insulation board, the first thermal insulation board has a first opening connected to the vacuum chamber, the second thermal insulation board has a second opening connected to the mold, and the first opening and the second opening are connected to each other.

[0011] Preferably, a heat insulating block is provided between the first heat insulating board and the second heat insulating board.

[0012] Preferably, a surrounding plate is fixedly connected around the first insulation board and the second insulation board.

[0013] Preferably, a fixing screw is further included, and the fixing screw passes through the mold, the ceramic heating plate, the insulation layer and the vacuum layer and is threadedly connected to the mold frame.

[0014] The beneficial effects of the present disclosure are mainly as follows: the utility model directly embeds nano-heating ceramics on the ceramic heating plate, and conducts heat through direct contact between the nano-heating ceramics and the mold, thereby improving the thermal conductivity efficiency and effect, achieving rapid heating to remove moisture, and the heating ceramics are installed in the form of plug-ins, so damaged nano-heating ceramics can be replaced freely without the need for overall replacement, and maintenance is simple.

[0015] It should be understood that both the foregoing general description and the following specific embodiments are for the purpose of example and illustration and do not necessarily limit the present disclosure. The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate the subject matter of the present disclosure. At the same time, the specification and the drawings are used to explain the principles of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the specific embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the heating mold according to an embodiment of the present disclosure;

[0018] Figure 2 An exploded view of the heating mold structure according to an embodiment of the present disclosure;

[0019] Figure 3 A cross-sectional view of a heating mold according to an embodiment of the present disclosure;

[0020] Icons: 1-mold; 11-limiting screw; 2-base plate; 21-mounting slot; 22-spring mounting slot; 23-spring; 3-nano heating ceramic; 31-connecting terminal; 4-insulation layer; 41-first insulation board; 411-first opening; 42-second insulation board; 421-second opening; 43-insulation pier; 44-enclosure; 5-vacuum layer; 51-vacuum chamber; 6-mold frame; 7-fixing screw. DETAILED DESCRIPTION

[0021] The technical solution of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments.

[0022] Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present disclosure.

[0023] In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0025] Example

[0026] like Figure 1-3 As shown, this embodiment provides a nano-ceramic heating mold for pulp molding, including a mold 1, a ceramic heating plate, an insulation layer 4, a vacuum layer 5 and a mold frame 6 arranged in sequence from top to bottom, wherein the mold 1, the ceramic heating plate, the insulation layer 4, and the vacuum layer 5 are aligned and stacked together, and then fixed on the mold frame 6 by four fixing screws 7 on all sides.

[0027] Specifically, the ceramic heating plate includes a substrate 2 and a nano-heating ceramic 3. The substrate 2 is provided with at least one mounting groove 21 on one side close to the mold 1. One end of the mounting groove 21 penetrates the substrate 2 to form an insertion port. One end of the nano-heating ceramic 3 is inserted into the mounting groove 21 through the insertion port of the mounting groove 21. A wiring terminal 31 is provided at one end of the nano-heating ceramic 3. The wiring terminal 31 extends to the outside of the mounting groove 21. The wiring terminal 31 is used to connect a wire for electrical heating.

[0028] In this embodiment, there are three mounting grooves 21, and the substrate 2 is provided with a plurality of through holes located at intervals between the three mounting grooves 21. The through holes are respectively connected to the mold 1 and the vacuum chamber 51. The vacuum chamber 51 is connected through the through holes, so that the vacuum chamber 51 can absorb moisture from the mold 1, thereby accelerating the drying and molding process of the product.

[0029] Furthermore, a limiting screw 11 is detachably connected to a position on the side of the mold 1 corresponding to the insertion port. Specifically, a threaded sleeve is provided on the side of the mold 1, and the limiting screw 11 is bolted in the threaded sleeve. The bottom of the limiting screw 11 passes through the threaded sleeve and extends to the side of the nano-heating ceramic 3, and is set against the nano-heating ceramic 3. The nano-heating ceramic 3 is limited by the limiting screw 11 to prevent it from loosening and disengaging from the mounting groove 21.

[0030] Furthermore, a plurality of spring mounting grooves 22 are provided in the mounting groove 21 at the bottom of the nano-heating ceramic 3, and a spring 23 is embedded in the spring mounting groove 22. The top of the spring 23 is arranged to resist the nano-heating ceramic 3. Through the elastic force of the spring 23, the nano-heating ceramic 3 is pushed toward the mold 1, so that the nano-heating ceramic 3 is tightly attached to the mold 1, thereby improving the heating effect.

[0031] Specifically, a vacuum cavity 51 is provided inside the vacuum layer 5, one end of the vacuum cavity 51 is connected to the mold 1, and the other end is provided through the mold frame 6 and connected to a vacuum device. The mold 1 is provided with a plurality of densely distributed fine holes, and the wet embryo is placed on the mold 1. The moisture of the wet embryo can be sucked into the vacuum cavity 51 through the fine holes. After the vacuum device is used to draw a vacuum, the vacuum cavity 51 forms a vacuum, and the liquid of the wet embryo on the mold 1 is sucked, thereby accelerating the molding speed of pulp molding and quickly extracting the surface moisture.

[0032] Specifically, the heat insulation layer 4 includes a first heat insulation board 41 and a second heat insulation board 42. The first heat insulation board 41 is provided with a first opening 411 which is connected to the vacuum chamber 51. The second heat insulation board 42 is provided with a second opening 421 which is connected to the mold 1. The first opening 411 and the second opening 421 are connected to each other. The two layers of heat insulation boards are used for heat insulation to prevent the vacuum layer 5 and the mold frame 6 from being affected by high temperature. The first heat insulation board 41 and the second heat insulation board 42 are provided with a first opening 411 and a second opening 421 respectively to prevent the vacuum chamber 51 from affecting the extraction of moisture from the mold 1.

[0033] Furthermore, a plurality of heat-insulating blocks 43 are provided between the first heat-insulating board 41 and the second heat-insulating board 42, and a surrounding plate 44 is fixedly connected around the first heat-insulating board 41 and the second heat-insulating board 42. The heat-insulating blocks 43 separate the first heat-insulating board 41 and the second heat-insulating board 42 to improve the heat-insulating effect and reduce heat conduction. In order not to affect the vacuum equipment to evacuate the interior, the surrounding space is surrounded by the surrounding plate 44 to keep the interior sealed.

[0034] The working principle of the utility model is as follows: the wet embryo is transferred to the mold 1 by a manipulator, and the wet embryo is squeezed by the upper mold and the lower mold to squeeze out the internal moisture. The heating mold 1 in the present application is one of the upper mold and the lower mold. The upper mold and the lower mold are only different in the shape of the mold 1, and the other structures are the same. After the upper mold and the lower mold are combined, the two molds 1 squeeze the wet embryo to squeeze out the internal moisture. At this time, the mold 1 is heated by the nano heating ceramic 3 to accelerate the loss of moisture inside the wet embryo. At the same time, vacuum is drawn by a vacuum device to absorb the moisture of the wet embryo, thereby further improving the molding efficiency.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, rather than to limit them. Although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present disclosure.

Claims

1. A nano-ceramic heating mold for pulp molding, characterized in that: include: A mold, a ceramic heating plate, an insulating layer, a vacuum layer and a mold frame are arranged in sequence from top to bottom. The ceramic heating plate includes a substrate. At least one mounting groove is provided on a side of the substrate close to the mold. Nano-heating ceramics are embedded in the mounting groove. A vacuum cavity is provided inside the vacuum layer. One end of the vacuum cavity is connected to the mold, and the other end passes through the mold frame and is connected to a vacuum device.

2. The nano-ceramic heating mold for pulp molding according to claim 1, characterized in that: An insertion port is provided at one end of the installation slot, and a connection terminal is provided at one end of the nano heating ceramic close to the insertion port.

3. The nano-ceramic heating mold for pulp molding according to claim 2, characterized in that: A limiting screw is detachably connected to a position on the side of the mold corresponding to the insertion port, and a bottom of the limiting screw is arranged on the outside of the insertion port and is disposed against the nano heating ceramic.

4. The nano-ceramic heating mold for pulp molding according to claim 1, characterized in that: There are three installation grooves, and the substrate is provided with a plurality of through holes at intervals between the three installation grooves. The through holes are respectively connected to the mold and the vacuum chamber.

5. The nano-ceramic heating mold for pulp molding according to claim 4, characterized in that: A plurality of spring installation grooves are provided on the inner side of the installation groove, and a spring is embedded in the spring installation groove. The top end of the spring is arranged to abut against the nano heating ceramic.

6. The nano-ceramic heating mold for pulp molding according to claim 1, characterized in that: The thermal insulation layer includes a first thermal insulation board and a second thermal insulation board. The first thermal insulation board has a first opening connected to the vacuum chamber, and the second thermal insulation board has a second opening connected to the mold. The first opening and the second opening are connected to each other.

7. The nano-ceramic heating mold for pulp molding according to claim 6, characterized in that: A heat insulation block is arranged between the first heat insulation board and the second heat insulation board.

8. The nano-ceramic heating mold for pulp molding according to claim 7, characterized in that: A surrounding plate is fixedly connected around the first insulation board and the second insulation board.

9. The nano-ceramic heating mold for pulp molding according to claim 1, characterized in that: It also includes a fixing screw which passes through the mold, the ceramic heating plate, the heat insulating layer and the vacuum layer and is threadedly connected to the mold frame.

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