A mushroom stick processing and forming device

Abstract

The utility model provides a shiitake mushroom stick processing and forming device; it belongs to the field of shiitake mushroom cultivation; its technical points include a conveying mechanism, the conveying mechanism includes a base frame, the top of the base frame is rotatably connected with a turntable, the bottom of the base frame is fixedly connected with a first stepper motor, the output end of the first stepper motor is fixedly connected to the turntable, the top of the turntable is fixedly connected with a plurality of connecting seats in an annular array, the top of each group of the connecting seats is fixedly connected with a first limit seat, and a forming cylinder is arranged inside each group of the first limit seats; a limiting mechanism, the limiting mechanism includes a vertical plate fixedly connected to one side of the top of the base frame, a hydraulic rod is fixedly penetrated inside the vertical plate, and the output end of the hydraulic rod is detachably connected with a second limit seat adapted to the first limit seat. The utility model aims to provide a shiitake mushroom stick processing and forming device; it is used to reduce the damage rate of the forming cylinder.

Description

Technical Field

[0001] The utility model relates to the field of mushroom cultivation, in particular to a mushroom stick processing and forming device. Background Art

[0002] The main raw materials of mushroom sticks are deep compost, biomass materials, mushroom beds and strains. Among them, deep compost refers to high-efficiency organic fertilizer produced by anaerobic fermentation over a long period of time, and its main components include organic matter, nitrogen, phosphorus, potassium, etc.; biomass materials include straw, corn stalks, wheat straw, etc., and their main function is to increase the drainage and air permeability of mushroom sticks; mushroom beds are the substrates used to cultivate strains, and are mainly made of straw materials such as corn stalks and corn cobs; strains refer to the strains contained in the mushroom sticks, and commonly used strains include white rot fungi, pythium, and trichoderma. In the process of mushroom stick production, the processed raw materials need to be mixed with the cultivated mushroom bed and filled into the mushroom stick mold.

[0003] The current shiitake mushroom stick processing and forming device, as described in the patent with announcement number CN214902640U, comprises a frame, a storage tank is provided on the frame, a feed hopper is provided on the top of the storage tank, a forming box is provided at the bottom of the storage tank, one end of the forming box protrudes outward and is provided with a plurality of forming cylinders, a baffle plate adapted to the discharge ports of the plurality of forming cylinders is provided on the frame, a first cylinder connected to the baffle plate is provided on the frame, a plurality of stirring rods are provided between the plurality of forming cylinders in the forming box, and a driving motor connected to the stirring rods is provided on the forming box.

[0004] With regard to the above-mentioned related technologies, the inventor believes that by repeatedly pushing the pushing seat multiple times, the filling rod can press more fungus material into the molding cylinder and compact it, so as to realize the molding of the fungus stick. In the process of the filling rod pressing the fungus material into the molding cylinder for compaction, the molding cylinder has no corresponding limit, resulting in a high probability of the molding cylinder being broken and damaged during the squeezing of the fungus material. Utility Model Content

[0005] The utility model aims to provide a mushroom stick processing and forming device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A mushroom stick processing and forming device, comprising

[0008] The conveying mechanism comprises a base frame, the top of the base frame is rotatably connected to a turntable, the bottom of the base frame is fixedly connected to a first stepper motor, the output end of the first stepper motor is fixedly connected to the turntable, the top of the turntable is fixedly connected to a plurality of connecting seats in a circular array, the top of each group of the connecting seats is fixedly connected to a first limiting seat, and a forming cylinder is arranged inside each group of the first limiting seats;

[0009] A limiting mechanism, the limiting mechanism comprising a vertical plate fixedly connected to one side of the top of the base frame, a hydraulic rod is fixedly passed through the interior of the vertical plate, an output end of the hydraulic rod is detachably connected to a second limiting seat adapted to the first limiting seat, and a first limiting groove adapted to the forming cylinder is provided on the back side of each group of the first limiting seats and on a side of the second limiting seat close to the first limiting seat;

[0010] A loading mechanism, which includes a column symmetrically fixedly connected to one side of the top of the base frame, a fixed plate fixedly connected to the outer side of the column, a drop hopper fixedly penetrated inside the fixed plate, a connected discharge pipe fixedly connected to the bottom of the drop hopper, the bottom of the discharge pipe is consistent in height with the first limit seat, a cross plate fixedly connected to the top of the drop hopper, a second motor fixedly connected to the top of the cross plate, a screw conveying rod fixedly connected to the output end of the second motor, and the screw conveying rod extends to the inside of the discharge pipe.

[0011] As a further solution of the utility model: the bottom of the turntable is fixedly connected to a plurality of support columns in a circular array, and the bottom of each group of the support columns is movably connected to a ball bearing, and the ball bearing is in contact with the top of the base frame.

[0012] As a further solution of the utility model: the four corners of each group of the connecting seats are threadedly connected with connecting bolts, and each group of the connecting bolts is threadedly connected to the turntable.

[0013] As a further solution of the utility model: a connecting block is fixedly connected to the side of the second limit seat away from the first limit seat, an insert block is plugged into the outer side of the connecting block, the insert block is fixedly connected to the output end of the hydraulic rod, a pin is plugged into the inside of the insert block, and the pin is plugged into the inside of the connecting block.

[0014] As a further solution of the utility model: a guide rod is fixedly connected to a side of the insert block away from the connecting block, and the guide rod passes through the vertical plate and is slidably connected to the vertical plate.

[0015] As a further solution of the utility model: a reinforcing rib plate is symmetrically fixedly connected to one side of the vertical plate away from the turntable, and the reinforcing rib plate is fixedly connected to the base frame.

[0016] As a further solution of the utility model: a mounting rod is fixedly connected to one side of the bottom of the fixing plate, and a fixing column is symmetrically fixedly connected to the bottom of the fixing rod.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] After the utility model adopts the above structure, through the mutual cooperation of the first limit seat, the second limit seat, the hydraulic rod and the first limit groove, when the first limit seat moves to correspond to the second limit seat, the hydraulic rod can be started, so that the hydraulic rod drives the second limit seat to move to one side of the first limit seat, so that the first limit seat and the second limit seat can limit the forming cylinder, and at the same time, the forming cylinder is accommodated in the two groups of first limit grooves on the first limit seat and the second limit seat, so that in the process of filling the mold material into the interior of the forming cylinder, the first limit seat and the second limit seat can limit and hold the forming cylinder, so as to reduce the probability of the forming cylinder bursting during the filling process, thereby reducing the damage rate of the forming cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.

[0020] Figure 1 The present invention is a schematic diagram of the overall structure of a shiitake mushroom stick processing and forming device.

[0021] Figure 2 A mushroom stick processing and forming device Figure 1 Schematic diagram of the A part structure.

[0022] Figure 3 This is a structural schematic diagram of a mushroom stick processing and forming device from another perspective.

[0023] Figure 4 A mushroom stick processing and forming device Figure 3 Schematic diagram of the structure of part B.

[0024] In the figure: 1. conveying mechanism; 101. base frame; 102. first stepper motor; 103. turntable; 104. support column; 105. ball bearing; 106. first limit seat; 107. connecting bolt; 108. forming cylinder; 109. first limit groove; 110. connecting seat; 2. limit mechanism; 201. second limit seat; 202. connecting block; 203. plug block; 204. latch; 205. hydraulic rod; 206. guide rod; 207. vertical plate; 208. reinforcing rib plate; 3. loading mechanism; 301. vertical column; 302. fixed plate; 303. drop hopper; 304. second motor; 305. horizontal plate; 306. spiral conveying rod; 307. mounting rod; 308. fixed column; 309. discharge pipe. DETAILED DESCRIPTION

[0025] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0026] See also Figure 1-4 A mushroom stick processing and forming device comprises a conveying mechanism 1, wherein the conveying mechanism 1 comprises a base frame 101, a turntable 103 is rotatably connected to the top of the base frame 101, a first stepper motor 102 is fixedly connected to the bottom of the base frame 101, an output end of the first stepper motor 102 is fixedly connected to the turntable 103, and the first stepper motor 102 is configured to drive the turntable 103 to rotate when starting. The bottom of the turntable 103 is fixedly connected to a plurality of support columns 104 in an annular array, and the bottom of each group of support columns 104 is movably connected to a ball 105, and the ball 105 is in contact with the top of the base frame 101. The configuration of the support columns 104 and the ball 105 can provide support for the turntable 103, so that the ball 105 can roll on the top of the base frame 101 during the rotation of the turntable 103.

[0027] The top of the rotating disk 103 is fixedly connected with a plurality of connecting seats 110 in an annular array, and the top of each group of connecting seats 110 is fixedly connected with a first limiting seat 106, and a forming cylinder 108 is provided inside each group of first limiting seats 106, and the first limiting seat 106 is used to limit one side of the forming cylinder 108. The four corners of each group of connecting seats 110 are threadedly connected with connecting bolts 107, and each group of connecting bolts 107 is threadedly connected to the rotating disk 103. The connecting seats 110 are connected and fixed to the rotating disk 103 by connecting bolts 107, which can facilitate the subsequent disassembly and replacement of the connecting seats 110 and the first limiting seats 106. The limiting mechanism 2 includes a vertical plate 207 fixedly connected to one side of the top of the base frame 101, and a reinforcing rib plate 208 is symmetrically fixedly connected to the side of the vertical plate 207 away from the turntable 103. The reinforcing rib plate 208 is fixedly connected to the base frame 101. The setting of the reinforcing rib plate 208 can further connect and fix the vertical plate 207 and the base frame 101, thereby improving the connection stability between the vertical plate 207 and the base frame 101.

[0028] A hydraulic rod 205 is fixedly passed through the interior of the vertical plate 207, and the vertical plate 207 can provide support for the hydraulic rod 205. The output end of the hydraulic rod 205 is detachably connected with a second limit seat 201 adapted to the first limit seat 106. The hydraulic rod 205 can push the second limit seat 201 to move when starting work. When the second limit seat 201 moves to be tightly against the first limit seat 106, the second limit seat 201 and the first limit seat 106 respectively limit the two sides of the forming cylinder 108, thereby reducing the probability of bursting in the process of filling the fungus material into the forming cylinder 108. The back side of each group of first limit seats 106 and the side of the second limit seat 201 close to the first limit seat 106 are provided with a first limit groove 109 adapted to the forming cylinder 108, and the setting of the first limit groove 109 can accommodate the forming cylinder 108.

[0029] The second limiting seat 201 is fixedly connected to a connecting block 202 on one side away from the first limiting seat 106, and a plug block 203 is plugged into the outer side of the connecting block 202. The plug block 203 is fixedly connected to the output end of the hydraulic rod 205, and a latch 204 is plugged into the inside of the plug block 203. The setting of the latch 204 can limit the connecting block 202 and the plug block 203, so as to reduce the probability of the connecting block 202 being separated from the plug block 203, and at the same time, it can be convenient to remove the connecting block 202 from the plug block 203, so as to facilitate the replacement of the second limiting seat 201. The plug block 203 is fixedly connected to a guide rod 206 on one side away from the connecting block 202, and the guide rod 206 penetrates the vertical plate 207 and is slidably connected to the vertical plate 207. The setting of the guide rod 206 can guide the movement of the plug block 203. The loading mechanism 3 includes a column 301 symmetrically fixedly connected to one side of the top of the base frame 101, a fixed plate 302 is fixedly connected to the outer side of the column 301, and a drop hopper 303 is fixedly penetrated inside the fixed plate 302. The setting of the column 301 and the fixed plate 302 can provide support for the drop hopper 303.

[0030] A mounting rod 307 is fixedly connected to one side of the bottom of the fixed plate 302, and a fixing column 308 is symmetrically fixedly connected to the bottom of the mounting rod 307. The installation of the mounting rod 307 and the fixing column 308 can further support the fixed plate 302, thereby improving the stability of the fixed plate 302. A discharge pipe 309 is fixedly connected to the bottom of the drop hopper 303, and the bottom of the discharge pipe 309 is consistent with the height of the first limit seat 106. The setting of the discharge pipe 309 facilitates the discharge of the fungus material contained in the drop hopper 303. A horizontal plate 305 is fixedly connected to the top of the drop hopper 303, and a second motor 304 is fixedly connected to the top of the horizontal plate 305. A spiral conveying rod 306 is fixedly connected to the output end of the second motor 304. The spiral conveying rod 306 extends to the inside of the discharge pipe 309. When the second motor 304 is started, it can drive the spiral conveying rod 306 to rotate, so that the spiral conveying rod 306 can convey the bacterial material inside the drop hopper 303, thereby filling the forming cylinder 108 with bacterial material and squeezing the bacterial material, thereby shaping the bacterial material.

[0031] When in use, the fungus material is poured into the interior of the fixed plate 302, and then the forming cylinder 108 is placed on the top of the connecting seat 110, and the forming cylinder 108 is placed in the first limiting groove 109 corresponding to the first limiting seat 106, and then the first stepper motor 102 is started, so that the first stepper motor 102 can drive the turntable 103 and the first limiting seat 106 to rotate when starting work, thereby driving the forming cylinder 108 to rotate accordingly, until the forming cylinder 108 is transported to the corresponding second limiting seat 201, and then the hydraulic rod 205 is started, so that the hydraulic rod 205 drives the second limiting seat 201 to move to one side of the first limiting seat 106 until it is tightly against the first limiting seat 106, so that the forming cylinder 108 is accommodated between the first limiting groove 109 of the first limiting seat 106 and the second limiting seat 201, thereby realizing the limitation of the forming cylinder 108, and at the same time the first limiting seat 106 and the second limiting seat 2 01 corresponds to the discharge pipe 309, and then the second motor 304 is started, so that the second motor 304 can drive the spiral conveying rod 306 to rotate when starting work, and the spiral conveying rod 306 can convey the bacterial material inside the horizontal plate 305 to the corresponding forming cylinder 108 through the discharge pipe 309 when rotating. As the bacterial material input into the forming cylinder 108 gradually increases, the bacterial material input into the forming cylinder 108 can be gradually compressed and shaped, and due to the limitation of the first limit seat 106 and the second limit seat 201, the probability of the bacterial material being burst by the bacterial material during the compression and shaping process can be effectively reduced. After the inside of the forming cylinder 108 is full of bacterial material, the hydraulic rod 205 can be started again to disengage the hydraulic rod 205 from the first limit seat 106, and then the first stepper motor 102 is started, so that the first stepper motor 102 moves the forming cylinder 108 filled with bacterial material out from under the discharge pipe 309.

[0032] The above embodiments are preferred implementation modes of the present invention and are only used to facilitate the explanation of the present invention. They are not intended to limit the present invention in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features of the present invention, can make equivalent embodiments by partial changes or modifications to the technical contents disclosed in the present invention, and they still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.

Claims

1. A mushroom stick processing and forming device, characterized in that: include A conveying mechanism (1), the conveying mechanism (1) comprising a base frame (101), the top of the base frame (101) being rotatably connected to a turntable (103), the bottom of the base frame (101) being fixedly connected to a first stepper motor (102), the output end of the first stepper motor (102) being fixedly connected to the turntable (103), the top of the turntable (103) being fixedly connected to a plurality of connecting seats (110) in a circular array, the top of each group of the connecting seats (110) being fixedly connected to a first limiting seat (106), and a forming cylinder (108) being provided inside each group of the first limiting seats (106); A limiting mechanism (2), the limiting mechanism (2) comprising a vertical plate (207) fixedly connected to one side of the top of the base frame (101), a hydraulic rod (205) being fixedly passed through the interior of the vertical plate (207), an output end of the hydraulic rod (205) being detachably connected to a second limiting seat (201) adapted to the first limiting seat (106), and a first limiting groove (109) adapted to the forming tube (108) being provided on the back side of each group of the first limiting seats (106) and on the side of the second limiting seat (201) close to the first limiting seat (106); A loading mechanism (3), the loading mechanism (3) comprising a column (301) symmetrically fixedly connected to one side of the top of the base frame (101), a fixed plate (302) fixedly connected to the outer side of the column (301), a drop hopper (303) passing through and fixed inside the fixed plate (302), a connected discharge pipe (309) fixedly connected to the bottom of the drop hopper (303), the bottom of the discharge pipe (309) being at the same height as the first limit seat (106), a cross plate (305) fixedly connected to the top of the drop hopper (303), a second motor (304) fixedly connected to the top of the cross plate (305), a screw conveying rod (306) fixedly connected to the output end of the second motor (304), and the screw conveying rod (306) extending to the inside of the discharge pipe (309).

2. A mushroom stick processing and forming device according to claim 1, characterized in that: The bottom of the turntable (103) is fixedly connected to a plurality of support columns (104) in a circular array, and the bottom of each group of the support columns (104) is movably connected to a ball (105), and the ball (105) is in contact with the top of the base frame (101).

3. A mushroom stick processing and forming device according to claim 1, characterized in that: The four corners of each group of the connecting seats (110) are threadedly connected with connecting bolts (107), and each group of the connecting bolts (107) is threadedly connected to the rotating disk (103).

4. A mushroom stick processing and forming device according to claim 1, characterized in that: A connecting block (202) is fixedly connected to a side of the second limiting seat (201) away from the first limiting seat (106); an insert block (203) is plugged into the outer side of the connecting block (202); the insert block (203) is fixedly connected to the output end of the hydraulic rod (205); a latch (204) is plugged into the interior of the connecting block (202).

5. A mushroom stick processing and forming device according to claim 4, characterized in that: A guide rod (206) is fixedly connected to one side of the insert block (203) away from the connection block (202); the guide rod (206) passes through the vertical plate (207) and is slidably connected to the vertical plate (207).

6. A mushroom stick processing and forming device according to claim 1, characterized in that: A reinforcing rib plate (208) is symmetrically fixedly connected to one side of the vertical plate (207) away from the rotating disk (103), and the reinforcing rib plate (208) is fixedly connected to the bottom frame (101).

7. A mushroom stick processing and forming device according to claim 1, characterized in that: A mounting rod (307) is fixedly connected to one side of the bottom of the fixing plate (302), and a fixing column (308) is symmetrically fixedly connected to the bottom of the fixing rod (307).

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