A blade-shaped anti-wear structure for stirring legs
By designing the blade-shaped anti-wear structure on the agitating legs of the thermal regeneration and maintenance equipment, including the agitating boots and wear-resistant plates, the problem of the outrigger wear when the materials with larger particles is agitated is solved, and more effective material mixing and longer service life are achieved.
Patent Information
- Application Number
- CN202421879191.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The mixing legs of existing thermal regeneration and maintenance equipment may cause wear in the long run when stirring materials with larger particles. How to improve the service life and operating efficiency of the legs has become the focus of the industry.
A stirring leg blade-shaped anti-wear structure is designed, including a stirring boots and wear-resistant plates arranged below and on one side of the stirring leg, and assembled together by assembly mechanism and installation mechanism. The surface of the wear-resistant plate is equipped with several grooves and rounded corners, which can provide additional stirring during the stirring process, help break material clumps, promote material mixing, and reduce wear on the equipment surface.
Through this anti-wear structure, large pieces of materials can be broken more effectively during the stirring process, smaller and more uniform particles or powders can be formed, wear on the surface of the equipment, prolong the service life of the stirring legs, and improve operational efficiency.
Smart Images

Figure CN222694461U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-wear structures, in particular to a blade-shaped anti-wear structure for a stirring leg. Background Art
[0002] At present, the hot mixing kettles of asphalt pavement hot regeneration maintenance vehicles available at home and abroad mainly include vertical hot mixing kettles, horizontal hot mixing kettles, and rotary drum mixing kettles; according to the mass of the mixing materials, there are 500Kg, 600Kg, 800Kg, 1 ton, 1.2 tons, 1.5 tons, and 2 tons. The basic form of the vertical mixing kettle is cylindrical. The power device drives the mixing main shaft to rotate, driving the mixing legs to rotate in a circle in the mixing kettle to achieve the mixing of the materials. The mixing legs are arranged radially according to a certain rule, generally with two legs, three legs, or four legs. The more stable the position of the legs relative to the center of the mixing kettle, the better the mixing effect of the material.
[0003] The mixing legs need to have a certain strength and rigidity to ensure that they can transmit a large torque during heavy-load operations, remain unchanged at high temperatures, have good wear resistance, and have a service life of 800~1000h. Currently, the mixing legs of almost all thermal regeneration maintenance equipment often need to mix materials with larger particles. If the larger particles cannot be broken in a short period of time, it may cause wear of the mixing legs in the long run. How to increase the service life of the legs, improve operating efficiency and simplify production and manufacturing has become the focus of technical research in the industry. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the stirring legs of almost all current thermal regeneration maintenance equipment often need to stir materials with larger particles. If the materials with larger particles cannot be broken in a short time, the stirring legs may be worn in the long term. The utility model provides an anti-wear structure.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0006] An anti-wear structure comprises a stirring leg, wherein a stirring shoe and a wear-resistant plate are respectively arranged below and on one side of the stirring leg;
[0007] It also includes an assembly mechanism and a mounting mechanism. The assembly mechanism is used to assemble the stirring leg, the stirring shoe and the wear-resistant plate together. The mounting mechanism is used to mount the stirring leg on one end of the stirring main shaft of the vertical stirring kettle. The surface of the wear-resistant plate is provided with a plurality of grooves.
[0008] Furthermore, the assembly mechanism includes a first limit groove and a second limit groove respectively opened on the surface of the stirring shoe and the stirring leg, the wear-resistant plate is slidably inserted into the inner walls of the first limit groove and the second limit groove, and also includes a limit mechanism, which is used to install the stirring leg above the stirring shoe.
[0009] Furthermore, the limiting mechanism includes a limiting block fixedly mounted on one end of the stirring leg, the limiting block is slidably inserted into the top of the stirring shoe, the surface of the stirring shoe is threadedly inserted with a mounting bolt, and the mounting bolt is threadedly inserted into the surface of the limiting block.
[0010] Furthermore, the mounting mechanism comprises a mounting plate fixedly mounted on the surface of the stirring leg, and a plurality of fixing bolts are threadedly inserted into the surface of the mounting plate.
[0011] Furthermore, a sealing edge is provided on the surface of the stirring leg.
[0012] Furthermore, the surface of the wear-resistant plate is provided with a plurality of rounded corners.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, a stirring leg is arranged above the stirring shoe, and a wear-resistant plate is arranged on one side of the stirring leg, so that when in use, the user can first assemble the stirring leg, the stirring shoe, and the wear-resistant plate together through the assembly mechanism, and then install the stirring leg on one end of the stirring main shaft of the vertical stirring kettle through the installation mechanism. When the vertical stirring kettle is used to stir the material inside, the stirring main shaft can drive the stirring leg, the stirring shoe, and the wear-resistant plate to rotate at the same time, thereby achieving stirring of the material. In this process, the groove can provide additional stirring during the stirring process. They can help break up the clumps of materials and promote the exchange and mixing of materials, so that the mixing process is more uniform and effective, and large pieces of materials are usually broken into smaller and more uniform particles or powders. When these particles or powders contact the surface of the stirring equipment, they have less impact and friction than large pieces of materials. Because small particles or powders move more smoothly on the surface, they will not cause strong friction and impact like large pieces of materials, thereby reducing wear on the surface of the equipment.
[0015] 2. In the utility model, when assembling the stirring leg, stirring boot and wear-resistant plate, it is necessary to first insert the wear-resistant plate into the inner wall of the first limiting groove, align the second limiting groove on the surface of the stirring leg with the wear-resistant plate and embed the wear-resistant plate therein, and then insert the mounting bolt thread into the surface of the stirring boot and the limiting block, thereby realizing the assembly of the stirring leg, stirring boot and wear-resistant plate. This assembly method realizes the installation of the stirring boot and wear-resistant plate on the surface of the stirring leg through a mounting bolt, and at the same time, the limiting effect of the wear-resistant plate is also better, thereby avoiding the shaking of the wear-resistant plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the blade-shaped anti-wear structure of the stirring support leg;
[0017] Figure 2 It is a partial three-dimensional structural schematic diagram of the blade-shaped anti-wear structure of the stirring support leg;
[0018] Figure 3 It is a partial schematic diagram of a half-section view of the blade-shaped anti-wear structure of the stirring support leg;
[0019] Figure 4 It is a three-dimensional structural schematic diagram of another part of the blade-shaped anti-wear structure of the stirring leg.
[0020] In the figure: 1. stirring leg; 2. stirring boot; 3. wear-resistant plate; 4. assembly mechanism; 401. first limit groove; 402. second limit groove; 5. mounting mechanism; 501. mounting plate; 502. fixing bolt; 6. groove; 7. limiting mechanism; 701. limiting block; 702. mounting bolt; 8. sealing edge; 9. rounded corner. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.
[0022] The anti-wear structure provided in this embodiment is mainly used to solve the problem that the stirring legs of almost all current thermal regeneration maintenance equipment often need to stir materials with larger particles. If the materials with larger particles cannot be broken in a short time, the stirring legs may be worn in the long term. The following technical solutions are provided. Figure 1-Figure 4 Make a detailed description:
[0023] An anti-wear structure comprises a stirring leg 1 with a stirring shoe 2 and a wear-resistant plate 3 respectively arranged at the bottom and one side. When in use, the user needs to first assemble the stirring leg 1, the stirring shoe 2 and the wear-resistant plate 3 together through an assembly mechanism 4, and then install the stirring leg 1 at one end of the stirring main shaft of the vertical stirring kettle through an installation mechanism 5. In this way, when the user controls the stirring main shaft of the vertical stirring kettle to rotate, the stirring leg 1, the stirring shoe 2 and the wear-resistant plate 3 can be driven to rotate simultaneously. Several grooves 6 all arranged on the surface of the wear-resistant plate 3 can break up large pieces of material. The main components of the assembly mechanism 4 are: a first limiting groove 401 and a second limiting groove 402 respectively arranged on the surfaces of the stirring shoe 2 and the stirring leg 1. When in use When assembling the stirring leg 1, the user first slides the wear-resistant plate 3 into the inner wall of the first limiting groove 401, and then aligns the second limiting groove 402 with the wear-resistant plate 3 to embed the wear-resistant plate 3 into the second limiting groove 402, and installs the stirring leg 1 above the stirring shoe 2 through the limiting mechanism 7, thereby completing the assembly of the stirring leg 1, the stirring shoe 2, and the wear-resistant plate 3, wherein the main components of the installation mechanism 5 are: a plurality of fixing bolts 502. When installing the stirring leg 1 on the surface of the stirring shaft of the vertical stirring kettle, it is necessary to first fit the installation plate 501 fixedly installed on the surface of the stirring leg 1 on the surface of the stirring shaft, and then screw in a plurality of installation mechanisms to complete the installation of the stirring leg 1 on the surface of the stirring shaft of the vertical stirring kettle.
[0024] In the above scheme, a stirring leg 1 is arranged above the stirring shoe 2, and a wear-resistant plate 3 is arranged on one side of the stirring leg 1, so that when in use, the user can first assemble the stirring leg 1, the stirring shoe 2, and the wear-resistant plate 3 together through the assembly mechanism 4, and then install the stirring leg 1 at one end of the stirring main shaft of the vertical stirring kettle through the installation mechanism 5. When the vertical stirring kettle is used to stir the materials inside, the stirring main shaft can drive the stirring leg 1, the stirring shoe 2, and the wear-resistant plate 3 to rotate at the same time, thereby achieving stirring of the materials. In this process, the groove 6 can provide additional stirring during the stirring process. They can help break up the lumps of materials and promote the exchange and mixing of materials, so that the mixing process is more uniform and effective, and the large pieces of materials are usually broken into smaller and more uniform particles or powders. When these particles or powders contact the surface of the stirring equipment, they have less impact and friction than large pieces of materials. Because small particles or powders move more smoothly on the surface, they will not cause strong friction and impact like large pieces of materials, thereby reducing wear on the surface of the equipment.
[0025] In the above scheme, when assembling the stirring leg 1, the stirring boot 2 and the wear-resistant plate 3, it is necessary to first insert the wear-resistant plate 3 into the inner wall of the first limiting groove 401, align the second limiting groove 402 on the surface of the stirring leg 1 with the wear-resistant plate 3 and then embed the wear-resistant plate 3 therein, and then thread the mounting bolt 702 into the surface of the stirring boot 2 and the limiting block 701, thereby realizing the assembly of the stirring leg 1, the stirring boot 2 and the wear-resistant plate 3. This assembly method realizes the installation of the stirring boot 2 and the wear-resistant plate 3 on the surface of the stirring leg 1 through a mounting bolt 702, and at the same time, the limiting effect of the wear-resistant plate 3 is also relatively good, thereby avoiding the shaking of the wear-resistant plate 3.
[0026] like Figures 1 to 4 As shown, in some embodiments, the main components of the limiting mechanism 7 are: a limiting block 701 fixedly installed at one end of the stirring leg 1, and a mounting bolt 702. When in use, the user inserts the wear-resistant plate 3 into the inner wall of the second limiting groove 402, slides the limiting block 701 into the top of the stirring shoe 2, and finally inserts the mounting bolt 702 into the surface of the stirring shoe 2 and the limiting block 701 in sequence, so that the stirring leg 1 can be limited above the stirring shoe 2 by the limiting block 701 on the inner wall of the stirring shoe 2. It should be noted that: the surface of the stirring leg 1 is provided with a sealing edge 8. After installation, the sealing edge 8 will fit on the surface of the stirring shoe 2 to achieve the sealing of the fitting part of the limiting block 701 and the stirring shoe 2. At the same time, the surface of the wear-resistant plate 3 is provided with a plurality of fillets 9, which can reduce the stress concentration at the edge of the groove 6 because the structure of the fillet 9 disperses the force more evenly. In contrast, a right angle will cause stress concentration at the sharp corners of the edge, which is prone to cracks and wear.
[0027] The working principle of this utility model:
[0028] First, the user inserts the wear-resistant plate 3 into the inner wall of the first limiting groove 401, embeds the wear-resistant plate 3 into the inner wall of the second limiting groove 402 on the surface of the stirring leg 1, and then screws in the mounting bolts 702 to assemble the entire device.
[0029] Secondly, after the user fits the mounting plate 501 onto the surface of the mounting flange on the surface of the stirring main shaft of the vertical mixing kettle, several fixing bolts 502 are screwed into the mounting plate 501 and then threaded into the surface of the mounting flange, thereby connecting the entire device and the stirring main shaft.
Claims
1. A blade-shaped anti-wear structure for a stirring leg, characterized in that: include: A stirring leg (1), wherein a stirring shoe (2) and a wear-resistant plate (3) are respectively arranged below and on one side of the stirring leg (1); It also includes an assembly mechanism (4) and a mounting mechanism (5), wherein the assembly mechanism (4) is used to assemble the stirring leg (1), the stirring shoe (2), and the wear-resistant plate (3) together, and the mounting mechanism (5) is used to mount the stirring leg (1) on one end of the stirring main shaft of the vertical stirring kettle, and the surface of the wear-resistant plate (3) is provided with a plurality of grooves (6).
2. The blade-shaped anti-wear structure of the stirring leg according to claim 1, characterized in that: The assembly mechanism (4) comprises a first limiting groove (401) and a second limiting groove (402) respectively formed on the surface of the stirring shoe (2) and the stirring leg (1); the wear-resistant plate (3) is slidably inserted into the inner walls of the first limiting groove (401) and the second limiting groove (402); and further comprises a limiting mechanism (7); the limiting mechanism (7) is used to install the stirring leg (1) above the stirring shoe (2).
3. The blade-shaped anti-wear structure of the stirring leg according to claim 2, characterized in that: The limiting mechanism (7) comprises a limiting block (701) fixedly mounted on one end of the stirring leg (1); the limiting block (701) is slidably inserted into the top of the stirring shoe (2); a mounting bolt (702) is threadedly inserted into the surface of the stirring shoe (2); and the mounting bolt (702) is threadedly inserted into the surface of the limiting block (701).
4. The blade-shaped anti-wear structure of the stirring leg according to claim 1, characterized in that: The mounting mechanism (5) comprises a mounting plate (501) fixedly mounted on the surface of the stirring leg (1), and a plurality of fixing bolts (502) are threadedly inserted into the surface of the mounting plate (501).
5. The blade-shaped anti-wear structure of the stirring leg according to claim 1, characterized in that: The surface of the stirring leg (1) is provided with a sealing edge (8).
6. The blade-shaped anti-wear structure of the stirring leg according to claim 1, characterized in that: The surface of the wear-resistant plate (3) is provided with a plurality of rounded corners (9).