A special batching tank for liquid disinfectant
By designing a special liquid disinfectant ingredient tank for a stirrer that rotates when the ingredients tank rotates when the ingredients tank rotates, the problem of low mixing efficiency of existing ingredients tanks is solved, and more uniform and efficient disinfectant preparation is achieved, which simplifies the cleaning and replacement of equipment.
Patent Information
- Application Number
- CN202421200895.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When used in the existing sterilizer preparation ingredient tank, the mixing efficiency is low, which affects the overall preparation efficiency.
A special batching tank for liquid disinfectant is designed, equipped with a stirrer that rotates while the batching tank is rotated. It can fully stir the liquid disinfectant and scrape off the disinfectant components on the inner side wall and bottom surface of the batching tank through the agitator to prevent the components from precipitating and uneven preparation.
Improve the mixing efficiency of disinfectant preparation, ensure uniformity and quality of disinfectant preparation, and simplify the cleaning and replacement of the batching tank and agitator.
Smart Images
Figure CN222694482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disinfectant production, in particular to a special batching tank for liquid disinfectant. Background Art
[0002] Disinfectants are widely used in modern daily life and production. They can kill most microorganisms and bacteria, thereby ensuring the hygiene of products and human bodies. Disinfectants need to be prepared according to actual conditions when they are produced and used, which requires the use of disinfectant preparation batching tanks. Traditional disinfectant preparation batching tanks can basically meet people's usage needs, but there are still certain problems. For example, when using existing disinfectant preparation batching tanks, the disinfectant generally needs to be stirred, but the existing disinfectant preparation batching tanks generally adopt a more traditional stirring method, which leads to low stirring and mixing efficiency and affects the overall preparation efficiency. Utility Model Content
[0003] The utility model aims to provide a special batching tank for liquid disinfectant, wherein the agitator rotates while the batching tank revolves, so as to fully stir the liquid disinfectant; the agitator can also scrape off the disinfectant components attached to the inner wall and the bottom surface of the batching tank while stirring, so as to prevent the disinfectant components from being unevenly prepared due to adhesion and precipitation; and the agitator can be separated from the batching tank, so as to facilitate the replacement and cleaning of the batching tank and the agitator, thereby solving the problems in the prior art.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A special batching tank for liquid disinfectant comprises a base, a batching tank is arranged above the base, brackets are arranged on both sides of the batching tank, a motor and a gear plate are arranged at the top of the bracket, the output shaft of the motor is rotatably connected with a stirring rod through a connecting rod, a bevel gear is arranged at the top of the stirring rod, the bevel gear and the gear plate are meshed for transmission, a universal ball shaft is arranged in the middle of the stirring rod, the universal ball shaft is connected to the bracket through a curved rod, an agitator is arranged at the end of the stirring rod, the agitator is located in the batching tank and contacts the inner wall of the batching tank.
[0006] Preferably, the bracket includes a fixed frame and a telescopic frame, the bottom of the fixed frame is fixed on the base, a movable groove for the telescopic frame to move is opened inside the fixed frame, a hydraulic cylinder is provided at the bottom of the movable groove, and the top of the hydraulic cylinder is connected to the bottom of the telescopic frame.
[0007] Preferably, the top ends of the two telescopic frames are connected by a cross bar, a mounting ring is provided in the middle of the cross bar, a motor is fixed inside the mounting ring, a gear plate is fixed on the bottom surface of the mounting ring, and the output shaft of the motor passes through the gear plate and is connected to the connecting rod.
[0008] Preferably, the stirring rod is arranged at an angle of 45°, and is connected to the connecting rod via a bearing.
[0009] Preferably, a connecting ring is provided in the middle of the curved rod, the inner wall of the connecting ring is a curved structure, the inner wall of the connecting ring fits with the surface of the universal ball shaft, and the two ends of the curved rod are respectively fixed on the inner side walls of the telescopic frame.
[0010] Preferably, the agitator comprises a first round rod and a second round rod, one end of the first round rod is fixedly connected to the end of the stirring rod, the other end of the first round rod is connected to the stirring rod through the second round rod, and the angle between the axis of the first round rod and the axis of the stirring rod is 45°.
[0011] Preferably, the first round rod and the second round rod form a group of locking structures, and there are no less than four groups of locking structures in total. The first round rod and the second round rod are rotationally symmetrically distributed around the stirring rod.
[0012] Preferably, a discharge port is provided at the bottom of the batching tank, and the discharge port is communicated with a discharge pipe in the base.
[0013] Preferably, the stirring rod is located on one side of the upper part of the universal ball shaft and is spliced by a mortise and tenon structure.
[0014] Preferably, the edge of the mixing tank is bent inwardly of the mixing tank.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] 1. In the utility model, the motor drives the stirring rod to rotate through the connecting rod, and the stirring rod drives the first round rod and the second round rod to stir the disinfectant. The meshing of the bevel gear and the gear plate allows the stirring rod to rotate while revolving, so that the liquid disinfectant can be fully stirred. The first round rod can also scrape off the disinfectant components attached to the inner wall and the bottom surface of the batching tank while stirring, so as to prevent the disinfectant components from being unevenly prepared due to adhesion and precipitation.
[0017] 2. In the utility model, a mortise and tenon joint structure is arranged on the upper part of the stirring rod, so that the upper and lower parts of the stirring rod can be separated. The hydraulic cylinder is used to push the telescopic frame upward, so that the stirring rod and the first round rod and the second round rod can be driven to extend out of the mouth of the batching tank, thereby facilitating the cleaning of the material tank, the stirring rod, the first round rod and the second round rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the axonometric drawing of the overall structure of the utility model;
[0019] Figure 2 This is the first cross-sectional view of the batching tank of the utility model;
[0020] Figure 3This is a second cross-sectional view of the batching tank of the utility model;
[0021] Figure 4 This is a positional relationship diagram of the agitator and the batching tank of the utility model;
[0022] Figure 5 This is the internal structure diagram of the fixing frame of the utility model;
[0023] Figure 6 It is an axonometric drawing of the mortise and tenon structure of the utility model.
[0024] In the figure: 1. base; 11. discharge pipe; 2. batching tank; 21. discharge port; 3. bracket; 31. fixed frame; 32. telescopic frame; 33. movable groove; 34. hydraulic cylinder; 35. cross bar; 36. mounting ring; 4. motor; 5. gear plate; 6. connecting rod; 7. stirring rod; 71. bearing; 72. mortise and tenon structure; 721. mounting hole; 73. universal ball shaft; 74. stirrer; 741. first round rod; 742. second round rod; 8. bevel gear; 9. curved rod; 91. connecting ring. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In order to solve the problem of insufficient stirring in the prior art, the following technical solution is provided. Figure 1-6 ;
[0027] A special batching tank for liquid disinfectant comprises a base 1, a batching tank 2 is arranged above the base 1, brackets 3 are arranged on both sides of the batching tank 2, a motor 4 and a gear plate 5 are arranged at the top of the bracket 3, the output shaft of the motor 4 is rotatably connected with a stirring rod 7 through a connecting rod 6, a bevel gear 8 is arranged at the top of the stirring rod 7, the bevel gear 8 is meshed with the gear plate 5 for transmission, a universal ball shaft 73 is arranged at the middle position of the stirring rod 7, the universal ball shaft 73 is connected with the bracket 3 through a curved rod 9, an agitator 74 is arranged at the end of the stirring rod 7, and the agitator 74 is located in the batching tank 2 and contacts with the inner wall of the batching tank 2.
[0028] The bracket 3 includes a fixed frame 31 and a telescopic frame 32. The bottom of the fixed frame 31 is fixed on the base 1. A movable groove 33 for the telescopic frame 32 to move is provided inside the fixed frame 31. A hydraulic cylinder 34 is provided at the bottom of the movable groove 33. The top of the hydraulic cylinder 34 is connected to the bottom of the telescopic frame 32. The stirring rod 7 is located on one side of the upper part of the universal ball shaft 73 and is spliced by a mortise and tenon structure 72. A mounting hole 721 is provided in the mortise and tenon structure 72. Bolts can pass through the mounting hole 721 to connect and fix the mortise and tenon structure 72.
[0029] The top ends of the two telescopic frames 32 are connected by a cross bar 35 , a mounting ring 36 is provided in the middle of the cross bar 35 , a motor 4 is fixed inside the mounting ring 36 , a gear plate 5 is fixed on the bottom surface of the mounting ring 36 , and an output shaft of the motor 4 passes through the gear plate 5 and is connected to the connecting rod 6 .
[0030] Specifically, when it is necessary to clean or replace the batching tank 2, first remove the bolts from the mounting holes 721 to release the connection of the mortise and tenon structure 72, separate the upper and lower sides of the stirring rod 7, and facilitate the subsequent lifting of the stirring rod 7 from the batching tank 2, start the hydraulic cylinder 34 to push the telescopic frame 32 upward, the telescopic frame 32 drives the cross bar 35 to move upward, the cross bar 35 drives the motor 4, the gear plate 5, the connecting rod 6, the bevel gear 8 and the upper part of the stirring rod 7 to be lifted through the mounting ring 36, and the telescopic frame 32 drives the universal ball shaft 73 and the lower part of the stirring rod 7 to be lifted through the curved rod 9 and the connecting ring 91. At this time, the lower part of the stirring rod 7 gradually stands up during the lifting process due to the cancellation of the fixation, so that it is easy to pass through the tank mouth of the batching tank 2, so that the stirring rod 7 and the agitator 74 are taken out of the batching tank 2, which is convenient for moving the batching tank 2 and cleaning and replacing it.
[0031] The stirring rod 7 is arranged obliquely at 45 degrees and is connected to the connecting rod 6 via a bearing 71 .
[0032] A connecting ring 91 is provided in the middle of the curved rod 9 . The inner wall of the connecting ring 91 is a curved structure. The inner wall of the connecting ring 91 fits the surface of the universal ball shaft 73 . Both ends of the curved rod 9 are fixed on the inner side walls of the telescopic frame 32 .
[0033] Specifically, the motor 4 is started, and the output shaft drives the connecting rod 6 to rotate, and the connecting rod 6 drives the upper end of the stirring rod 7 to rotate around the edge of the gear plate 5. Since the universal ball shaft 73 in the middle of the stirring rod 7 rotates at a fixed point in the connecting ring 91, the lower part of the stirring rod 7 drives the agitator 74 to make a circular motion in the batching tank 2; the bevel gear 8 at the top of the stirring rod 7 always keeps in meshing state with the gear plate 5 during the rotation process, and the bevel gear 8 drives the stirring rod 7 to rotate on its own, so that the agitator 74 rotates on its own while revolving in the batching tank 2, so as to fully stir the liquid disinfectant inside to make it blended.
[0034] The agitator 74 includes a first round rod 741 and a second round rod 742, one end of the first round rod 741 is fixedly connected to the end of the stirring rod 7, and the other end of the first round rod 741 is connected to the stirring rod 7 through the second round rod 742, and the angle between the axis of the first round rod 741 and the axis of the stirring rod 7 is 45°; the side wall of the batching tank 2 is perpendicular to its bottom surface, and the length of the first round rod 741 is not less than the radius of the inner bottom surface of the batching tank 2, so the movement trajectory of the first round rod 741 can achieve a full coverage effect on the bottom surface of the batching tank 2, thereby improving the anti-sedimentation effect; the first round rod 741 and the second round rod 742 are a group of locking structures, and there are no less than four groups of locking structures in total, and the first round rod 741 and the second round rod 742 are rotationally symmetrically distributed around the stirring rod 7.
[0035] Specifically, since the stirring rod 7 always forms an angle of 45° with the bottom surface of the batching tank 2, and the axis of the first round rod 741 forms an angle of 45° with the axis of the stirring rod 7, and the end of the stirring rod 7 contacts the edge of the bottom surface of the batching tank 2, the movement trajectory of the first round rod 741 always remains in contact with the bottom surface and inner wall of the batching tank 2. Therefore, when the first round rod 741 contacts the batching tank 2 during rotation, the ingredients adhered to the bottom surface and inner wall are scraped off, which can keep the inner wall and bottom surface of the batching tank 2 clean and prevent certain components in the liquid disinfectant from precipitating during the stirring process, thereby greatly reducing the stirring and fusion effects.
[0036] A discharge port 21 is provided at the bottom of the batching tank 2 , and the discharge port 21 is communicated with a discharge pipe 11 in the base 1 . The prepared liquid disinfectant flows out from the discharge port 21 and is introduced into the next process through the discharge pipe 11 .
[0037] The edge of the batching tank 2 is bent inwardly of the batching tank 2 , so as to prevent the liquid disinfectant being stirred from spilling out from the edge of the batching tank 2 .
[0038] Working principle: start the motor 4, the output shaft drives the connecting rod 6 to rotate, the connecting rod 6 drives the upper end of the stirring rod 7 to rotate around the edge of the gear plate 5, and the lower part of the stirring rod 7 drives the agitator 74 to make a circular motion in the batching tank 2. The bevel gear 8 at the top of the stirring rod 7 is always in meshing with the gear plate 5 during the rotation process, so the bevel gear 8 drives the stirring rod 7 to rotate, so that the agitator 74 rotates while revolving in the batching tank 2, and the liquid disinfectant inside is fully stirred to make it blended; the movement trajectory of the first round rod 741 always keeps in contact with the bottom surface and inner wall of the batching tank 2, so when the first round rod 741 contacts the batching tank 2 during the rotation process, the ingredients adhered to its bottom surface and inner wall are scraped off to prevent the liquid disinfectant components from adhering and precipitating, thereby reducing the stirring and fusion effect.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special batching tank for liquid disinfectant, comprising a base (1), characterized in that: A batching tank (2) is arranged above the base (1), brackets (3) are arranged on both sides of the batching tank (2), a motor (4) and a gear plate (5) are arranged at the top of the bracket (3), an output shaft of the motor (4) is rotatably connected to a stirring rod (7) through a connecting rod (6), a bevel gear (8) is arranged at the top of the stirring rod (7), the bevel gear (8) and the gear plate (5) are meshed for transmission, a universal ball shaft (73) is arranged at the middle of the stirring rod (7), the universal ball shaft (73) is connected to the bracket (3) through a curved rod (9), a stirrer (74) is arranged at the end of the stirring rod (7), the stirrer (74) is located in the batching tank (2) and contacts the inner wall of the batching tank (2).
2. A special batching tank for liquid disinfectant according to claim 1, characterized in that: The support (3) comprises a fixed frame (31) and a telescopic frame (32); the bottom of the fixed frame (31) is fixed on the base (1); a movable groove (33) for the telescopic frame (32) to move is provided inside the fixed frame (31); a hydraulic cylinder (34) is provided at the bottom end of the movable groove (33); and the top of the hydraulic cylinder (34) is connected to the bottom of the telescopic frame (32).
3. A special batching tank for liquid disinfectant according to claim 2, characterized in that: The top ends of the two telescopic frames (32) are connected via a cross bar (35), a mounting ring (36) is provided in the middle of the cross bar (35), a motor (4) is fixed inside the mounting ring (36), a gear plate (5) is fixed on the bottom surface of the mounting ring (36), and an output shaft of the motor (4) passes through the gear plate (5) and is connected to a connecting rod (6).
4. A special batching tank for liquid disinfectant according to claim 3, characterized in that: The stirring rod (7) is arranged at an angle of 45°, and the stirring rod (7) is connected to the connecting rod (6) via a bearing (71).
5. A special batching tank for liquid disinfectant according to claim 4, characterized in that: A connecting ring (91) is provided in the middle of the curved rod (9), the inner wall of the connecting ring (91) is a curved surface structure, the inner wall of the connecting ring (91) is in contact with the surface of the universal ball shaft (73), and the two ends of the curved rod (9) are respectively fixed on the inner side walls of the telescopic frame (32).
6. A special batching tank for liquid disinfectant according to claim 5, characterized in that: The stirrer (74) comprises a first round rod (741) and a second round rod (742); one end of the first round rod (741) is fixedly connected to the end of the stirring rod (7); the other end of the first round rod (741) is connected to the stirring rod (7) via the second round rod (742); and the included angle between the axis of the first round rod (741) and the axis of the stirring rod (7) is 45°.
7. A special batching tank for liquid disinfectant according to claim 6, characterized in that: The first round rod (741) and the second round rod (742) form a group of locking structures, and a total of no less than four groups of locking structures are provided. The first round rod (741) and the second round rod (742) are rotationally symmetrically distributed around the stirring rod (7).
8. A special batching tank for liquid disinfectant according to claim 7, characterized in that: The bottom of the batching tank (2) is provided with a discharge port (21), and the discharge port (21) is connected to the discharge pipe (11) in the base (1).
9. A special batching tank for liquid disinfectant according to claim 8, characterized in that: The stirring rod (7) is located on one side of the upper part of the universal ball shaft (73) and is spliced via a mortise and tenon structure (72).
10. A special batching tank for liquid disinfectant according to claim 9, characterized in that: The edge of the batching tank (2) is bent inwardly of the batching tank (2).