A mixing tank for glucose syrup liquefaction and mixing

Abstract

This utility model relates to the field of glucose processing technology and proposes a mixing tank for liquefying and preparing glucose syrup. The tank includes a protective shell, a tank body fixedly connected to the bottom of the inner wall of the protective shell, a mounting frame fixedly connected to the top of the tank body, a support frame fixedly connected to the top of the inner wall of the mounting frame, a motor fixedly connected to the middle of the top of the support frame, a transmission rod fixedly connected to the drive end of the motor, and uniformly distributed stirring rods fixedly connected to the outer side of the transmission rod. In this utility model, through the cooperation of the motor, transmission rod, stirring rod, internal rack disc, gear, gear, internal rack disc, connecting rod, L-shaped connecting frame, stirring rod, and positioning frame, a uniform stirring effect is achieved on the glucose syrup inside the tank, thereby fully mixing the components in the glucose syrup, ensuring the uniform distribution of various ingredients and additives, and avoiding situations where the concentration of components in some areas is too high or too low.

Description

Technical Field

[0001] The utility model relates to the technical field of glucose processing, in particular to a mixing tank for liquefying and mixing glucose syrup. Background Art

[0002] Glucose syrup is a mixed syrup containing glucose (chemical formula C6H12O6) obtained by hydrolysis and refining starch or starchy substances by whole enzyme method, acid method, enzyme acid method or acid enzyme method. The main components of glucose syrup are glucose, maltose, maltotriose, maltotetraose and tetrasaccharides. Glucose syrup is not only widely used in the candy industry and food processing industry, but also further processed and refined into chemical grade, food grade and pharmaceutical grade glucose crystal products, which are more widely used in various fields. Glucose syrup is obtained by hydrolysis of starch, mostly by hydrolysis of corn starch.

[0003] After searching, the existing patent (publication number: CN218393505U) discloses a mixing tank suitable for liquefying and slurrying of glucose syrup, including a mixing tank main body, on which a feeding assembly is arranged, and the feeding assembly includes a feeding pipe, and a dispersion pipe is fixedly installed at the bottom of the feeding pipe. The mixing tank suitable for liquefying and slurrying of glucose syrup provided by the utility model drives the adjustment block to move through the output end of the electric telescopic rod, so that the adjustment block can seal one end of the first connecting pipe or the second connecting pipe, and then the first connecting pipe or the second connecting pipe can be controlled as needed to transport water or starch slurry to the inside of the adjustment box to complete the liquefaction and slurrying of glucose syrup, and then the water or starch slurry is output through the adjustment box, the installation pipe, the feeding pipe and the dispersion pipe, and then it can be dispersed to different positions inside the mixing tank main body, so that it can be mixed and prepared quickly, avoiding the problem of directly adding water and causing a long mixing time.

[0004] However, in the above scheme, the glucose syrup cannot be effectively stirred, which may lead to uneven mixing of the components in the glucose syrup, resulting in excessively high or low concentrations of the components in some areas, thereby affecting the quality and consistency of the product.

[0005] In view of this, the utility model provides a mixing tank for liquefying and mixing glucose syrup. Utility Model Content

[0006] The utility model provides a mixing tank for liquefying and mixing glucose syrup, which solves the problem in the related art that the glucose syrup cannot be effectively stirred.

[0007] The technical solution of the utility model is as follows: a mixing tank for liquefying and mixing glucose syrup, comprising a protective shell, the bottom end of the inner wall of the protective shell is fixedly connected to a tank body, the top of the tank body is fixedly connected to a mounting frame, the top of the inner wall of the mounting frame is fixedly connected to a support frame, the middle part of the top of the support frame is fixedly connected to a motor, the driving end of the motor is fixedly connected to a transmission rod, the outer side of the transmission rod is fixedly connected to a uniformly distributed stirring rod one, the outer upper end of the transmission rod is fixedly connected to an inner rack disk one, the inner side of the inner rack disk one is meshedly connected to a gear one, the right side of the gear one is meshedly connected to a gear two, the outer side of the gear two is meshedly connected to an inner rack disk two, the bottom end of the inner rack disk two is fixedly connected to a sleeve rod, the sleeve rod is rotatably connected to the outer side of the transmission rod, the outer side of the sleeve rod is fixedly connected to left and right opposite L-shaped connecting frames, and the inner side of the L-shaped connecting frame is fixedly connected to two uniformly distributed stirring rods.

[0008] Preferably, the second stirring rod and the first stirring rod are arranged alternately.

[0009] Preferably, the middle parts of the inner walls of the gear 1 and the gear 2 are rotatably connected with a positioning frame, and the positioning frame is fixedly connected to the inner wall of the mounting frame.

[0010] Preferably, a heater is fixedly connected to the right side of the protective shell, and a control switch is fixedly installed on the top of the heater.

[0011] Preferably, the bottom end of the heater is fixedly connected with evenly distributed heat-conducting pipes, and the output end of the heat-conducting pipe is fixedly connected with a heating plate.

[0012] Preferably, the heat conducting pipe is arranged through the right end of the inner wall of the protective shell, and the heating plate is fixedly connected to the middle part of the bottom end of the protective shell.

[0013] Preferably, the heating plate is located at the bottom end of the outer side of the tank body, and evenly distributed heating rods are fixedly connected to the top of the heating plate.

[0014] Preferably, a same heating ring is fixedly connected to the outer sides of the plurality of heating rods, and the heating ring is fixedly connected to the outer side of the tank body.

[0015] Preferably, the heating ring is arranged in a spiral shape.

[0016] Preferably, a feed pipe is fixedly connected to the left side of the top end of the tank body, a discharge pipe is fixedly connected to the middle of the bottom end of the tank body, and the discharge pipe is arranged through the bottom end of the inner wall of the protective shell.

[0017] The working principle and beneficial effects of the utility model are:

[0018] 1. In the utility model, the glucose syrup inside the tank is uniformly stirred by the cooperation of the motor, the transmission rod, the stirring rod 1, the inner rack plate 1, the gear 1, the gear 2, the inner rack plate 2, the sleeve rod, the L-shaped connecting frame, the stirring rod 2 and the positioning frame, so as to fully mix the components in the glucose syrup, ensure the uniform distribution of various ingredients and additives, avoid the situation that the concentration of components in some areas is too high or too low, and at the same time, the stirring can effectively prevent the components in the glucose syrup from precipitating or agglomerating, ensure the uniformity of the slurry, and thus ensure the stability and consistency of product quality.

[0019] 2. In the utility model, the heating effect on the inside of the tank is achieved through the cooperation of the heater, the control switch, the heat pipe, the heating plate, the heating rod and the heating ring, thereby providing the required heat and promoting the liquefaction process of the glucose syrup. At an appropriate temperature, the viscosity of the glucose syrup will be reduced, making it easier to stir and mix, thereby improving the efficiency and quality of slurry preparation. At the same time, the required liquefaction state of the glucose syrup can be achieved in a shorter time through heating, thereby completing the liquefaction process faster and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] Figure 1 It is an isometric stereoscopic schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the protective shell of the utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the tank body of the utility model;

[0024] Figure 4 For the utility model Figure 3 The enlarged structural diagram at A in the middle;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the mounting frame of the utility model.

[0026] In the figure: 1. protective shell; 2. tank body; 3. mounting frame; 4. support frame; 5. motor; 6. transmission rod; 7. stirring rod 1; 8. inner rack plate 1; 9. gear 1; 10. gear 2; 11. inner rack plate 2; 12. sleeve rod; 13. L-shaped connecting frame; 14. stirring rod 2; 15. positioning frame; 16. feed pipe; 17. discharge pipe; 18. heater; 19. control switch; 20. heat pipe; 21. heating plate; 22. heating rod; 23. heating ring. DETAILED DESCRIPTION

[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example 1

[0029] The preferred embodiment of the mixing tank for liquefying and mixing glucose syrup provided by the utility model is as follows: Figures 1 to 5 As shown: a mixing tank for liquefying and mixing glucose syrup, comprising a protective shell 1, a tank body 2 is fixedly connected to the bottom end of the inner wall of the protective shell 1, the protective shell 1 plays a fixed supporting role for the tank body 2, a mounting frame 3 is fixedly connected to the top of the tank body 2, the tank body 2 plays a fixed supporting role for the mounting frame 3, a support frame 4 is fixedly connected to the top of the inner wall of the mounting frame 3, the mounting frame 3 plays a fixing role for the support frame 4, a motor 5 is fixedly connected to the middle part of the top of the support frame 4, in order to further improve the stability of the motor 5, a transmission rod 6 is fixedly connected to the driving end of the motor 5, the transmission rod 6 can be driven to rotate by the motor 5, the outer side of the transmission rod 6 is fixedly connected to a uniformly distributed stirring rod 7, further driving multiple stirring rods 7 to rotate, an inner rack plate 8 is fixedly connected to the upper end of the outer side of the transmission rod 6, and the inner rack plate 8 is driven to rotate by the rotation of the transmission rod 6, and the inner rack plate 8 is meshed with a gear 9 on the inner side of the inner rack plate 8, and the inner rack plate 8 drives the gear 9 to rotate through its own meshing transmission during the rotation process, and the gear 9 is meshed with a gear 2 on the right side 10, further drives gear 2 10 to rotate, the outer side of gear 2 10 is meshed with inner rack plate 2 11, and gear 2 10 drives inner rack plate 2 11 to rotate through its own meshing transmission during the rotation process, wherein inner rack plate 1 8 is in contact with gear 1 9, the lower half of gear 1 9 is in contact with the upper half of gear 2 10, and inner rack plate 2 11 is in contact with gear 2 10, thereby ensuring the normal operation of the equipment, the bottom end of inner rack plate 2 11 is fixedly connected with a sleeve rod 12, and the inner rack plate 2 11 rotates through the inner rack plate 2 The movement drives the sleeve rod 12 to rotate, and the sleeve rod 12 is rotatably connected to the outside of the transmission rod 6. The sleeve rod 12 does not affect the rotation of the transmission rod 6 during rotation, and the rotation direction of the sleeve rod 12 is opposite to that of the transmission rod 6. The outside of the sleeve rod 12 is fixedly connected with left and right opposite L-shaped connecting frames 13, and the rotation of the sleeve rod 12 drives the L-shaped connecting frame 13 to rotate. The inside of the L-shaped connecting frame 13 is fixedly connected with evenly distributed stirring rods 14, which further drives multiple stirring rods 14 to rotate.

[0030] In this embodiment, stirring rod 2 14 and stirring rod 1 7 are staggered to further expand the stirring range, achieve a uniform stirring effect on the glucose syrup inside the tank body 2, and then fully mix the components in the glucose syrup to ensure the uniform distribution of various ingredients and additives, and avoid the situation where the concentration of components in some areas is too high or too low.

[0031] In this embodiment, a positioning frame 15 is rotatably connected to the middle of the inner wall of gear 1 9 and gear 2 10, and the positioning frame 15 is fixedly connected to the inner wall of the mounting frame 3 to further improve the stability of gear 1 9 and gear 2 10 during rotation and avoid their deviation.

[0032] Example 2

[0033] On the basis of Example 1, a preferred embodiment of the mixing tank for liquefying and mixing glucose syrup provided by the utility model is as follows: Figures 1 to 5 As shown: a heater 18 is fixedly connected to the right side of the protective shell 1 in order to further improve the stability of the heater 18 . A control switch 19 is fixedly installed on the top of the heater 18 , and the operation of the heater 18 can be controlled by the control switch 19 .

[0034] In this embodiment, the bottom end of the heater 18 is fixedly connected with evenly distributed heat pipes 20, and the output end of the heat pipes 20 is fixedly connected with a heating plate 21. The heat of the heater 18 can be transported through the heat pipes 20, and the heating plate 21 can be heated.

[0035] In this embodiment, the heat pipe 20 is arranged through the right end of the inner wall of the protective shell 1, and the heating plate 21 is fixedly connected to the middle of the bottom end of the protective shell 1, in order to further improve the stability of the heating plate 21.

[0036] In this embodiment, the heating plate 21 is located at the bottom end of the outer side of the tank body 2 , and the top of the heating plate 21 is fixedly connected with uniformly distributed heating rods 22 , so that the heating plate 21 has a fixing effect on the heating rods 22 .

[0037] In this embodiment, a common heating ring 23 is fixedly connected to the outside of multiple heating rods 22. The heating ring 23 is fixedly connected to the outside of the tank body 2. The heat of the heating plate 21 can be conducted through the heating rods 22, so that the heating ring 23 is further heated and the heating effect of the inside of the tank body 2 is achieved.

[0038] In this embodiment, the heating ring 23 is arranged in a spiral shape, thereby increasing the surface area of ​​the heating ring 23 and improving the efficiency of heat transfer.

[0039] Furthermore, a feed pipe 16 is fixedly connected to the left side of the top of the tank body 2 , and a discharge pipe 17 is fixedly connected to the middle of the bottom end of the tank body 2 . The discharge pipe 17 is arranged through the bottom end of the inner wall of the protective shell 1 .

[0040] The working principle and use process of the utility model are as follows: first, glucose syrup is added into the tank body 2 through the feed pipe 16, and the motor 5 is started. The transmission rod 6 is driven by the motor 5 to rotate, and further drives the multiple stirring rods 7 to rotate. The transmission rod 6 rotates to drive the inner rack plate 8 to rotate. During the rotation process, the inner rack plate 8 drives the gear 9 to rotate through its own meshing transmission, and further drives the gear 2 10 to rotate. During the rotation process, the gear 2 10 drives the inner rack plate 2 11 to rotate through its own meshing transmission, and further drives the sleeve rod 12 to rotate, and the sleeve rod 12 and the transmission rod 6 have opposite rotation directions. The sleeve rod 12 rotates to drive the L-shaped connecting frame 13 to rotate, and further drives the multiple stirring rods 2 14 to rotate. 14 rotates in opposite directions with the stirring rod 7 to achieve a uniform stirring effect on the glucose syrup inside the tank body 2, thereby fully mixing the components in the glucose syrup, ensuring the uniform distribution of various ingredients and additives, and avoiding the situation where the concentration of components in some areas is too high or too low. The heater 18 is controlled by the control switch 19 to operate, and then the heat of the heater 18 is transmitted through the heat pipe 20, and the heating plate 21 is heated. The heat of the heating plate 21 can be conducted through the heating rod 22, and the heating ring 23 is further heated to achieve the heating effect on the inside of the tank body 2, thereby providing the required heat and promoting the liquefaction process of the glucose syrup. At an appropriate temperature, the viscosity of the glucose syrup will be reduced, making it easier to stir and mix, thereby improving the efficiency and quality of slurry preparation.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mixing tank for liquefying and mixing glucose syrup, comprising a protective shell (1), characterized in that: The bottom end of the inner wall of the protective shell (1) is fixedly connected to the tank body (2), the top end of the tank body (2) is fixedly connected to the mounting frame (3), the top end of the inner wall of the mounting frame (3) is fixedly connected to the support frame (4), the middle part of the top end of the support frame (4) is fixedly connected to the motor (5), the driving end of the motor (5) is fixedly connected to the transmission rod (6), the outer side of the transmission rod (6) is fixedly connected to a uniformly distributed stirring rod (7), the outer upper end of the transmission rod (6) is fixedly connected to an inner rack disk (8), and the inner rack disk (8) is fixedly connected to the inner rack disk (8). ) is meshedly connected with a gear 1 (9) on the inside, the gear 1 (9) is meshedly connected with a gear 2 (10) on the right side, the gear 2 (10) is meshedly connected with an inner rack plate 2 (11) on the outside, the inner rack plate 2 (11) is fixedly connected with a sleeve rod (12) at the bottom end, the sleeve rod (12) is rotatably connected to the outside of the transmission rod (6), the sleeve rod (12) is fixedly connected with an L-shaped connecting frame (13) opposite to the left and right on the outside, and the L-shaped connecting frame (13) is fixedly connected with two evenly distributed stirring rods (14) on the inside.

2. A mixing tank for liquefying and mixing glucose syrup according to claim 1, characterized in that: The second stirring rod (14) and the first stirring rod (7) are arranged in a staggered manner.

3. A mixing tank for liquefying and mixing glucose syrup according to claim 1, characterized in that: The middle parts of the inner walls of the gear 1 (9) and the gear 2 (10) are both rotatably connected with a positioning frame (15), and the positioning frame (15) is fixedly connected to the inner wall of the mounting frame (3).

4. A mixing tank for liquefying and mixing glucose syrup according to claim 1, characterized in that: A heater (18) is fixedly connected to the right side of the protective shell (1), and a control switch (19) is fixedly installed on the top of the heater (18).

5. A mixing tank for liquefying and mixing glucose syrup according to claim 4, characterized in that: The bottom end of the heater (18) is fixedly connected to evenly distributed heat conducting pipes (20), and the output end of the heat conducting pipe (20) is fixedly connected to a heating plate (21).

6. A mixing tank for liquefying and mixing glucose syrup according to claim 5, characterized in that: The heat conducting pipe (20) is arranged to penetrate the right end of the inner wall of the protective shell (1), and the heating plate (21) is fixedly connected to the middle part of the bottom end of the protective shell (1).

7. A mixing tank for liquefying and mixing glucose syrup according to claim 6, characterized in that: The heating plate (21) is located at the bottom end of the outer side of the tank body (2), and evenly distributed heating rods (22) are fixedly connected to the top end of the heating plate (21).

8. The mixing tank for liquefying and mixing glucose syrup according to claim 7, characterized in that: The outer sides of the plurality of heating rods (22) are fixedly connected to a same heating ring (23), and the heating ring (23) is fixedly connected to the outer side of the tank body (2).

9. A mixing tank for liquefying and mixing glucose syrup according to claim 8, characterized in that: The heating ring (23) is arranged in a spiral shape.

10. The mixing tank for liquefying and mixing glucose syrup according to claim 1, characterized in that: A feed pipe (16) is fixedly connected to the left side of the top end of the tank body (2), and a discharge pipe (17) is fixedly connected to the middle of the bottom end of the tank body (2). The discharge pipe (17) is arranged through the bottom end of the inner wall of the protective shell (1).

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