A kind of integrated equipment for furfural processing

By designing integrated furfural processing equipment, the automatic crushing and mixing of corn cob raw materials is achieved, and the problem of the time-consuming and labor-intensive corn cob raw materials in the existing technology requires workers to transport them to the mixing device for mixing acid, which is time-consuming and labor-intensive, and the production efficiency is improved.

CN222694579UActive Publication Date: 2025-04-01WUHAN XINXINLEI TRADING CO LTD
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Patent Information

Application Number
CN202421388093.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-01
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In the prior art, the corn cob raw material is crushed by a crusher and needs to be transported to the acid mixing device for mixing acid, which is time-consuming and labor-intensive and leads to low production efficiency.

Method used

A furfural processing integrated equipment is designed, including a crushing box, feed pipe, tank body, acid addition component and acid mixing component. By rotating the components, the gears are driven to rotate, and the reverse rotation of the crushing roller is achieved, and the crushing and acid mixing process of corn cob raw materials is completed.

Benefits of technology

Automatic crushing and mixing of corn cob raw materials is achieved, reducing the steps of manual transportation, improving production efficiency and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of furfural processing equipment, and specifically discloses an integrated furfural processing equipment, comprising a bottom plate and a processing mechanism, wherein the processing mechanism comprises two supporting plates, a tank body, a feeding pipe, a discharging pipe, a crushing box, two groups of crushing components, a rotating component, an acid mixing component, a connecting component and an acid adding component, each group of crushing components comprises a crushing roller and a gear, the feeding pipe is arranged above the tank body, the crushing box and the feeding pipe are connected by the connecting component, the discharging pipe runs through the tank body, the two ends of the crushing roller are respectively connected to the crushing box for rotation, the gear is fixedly connected to the crushing roller and is located at one end of the crushing roller, the rotating component is used for driving one of the gears to rotate, the acid mixing component is arranged inside the tank body, and the acid adding component is arranged above the tank body. Through the above arrangement, corn cob raw materials can be directly mixed with acid after being crushed, and manual transportation is not required, thereby saving time and labor.
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Description

Technical Field

[0001] The utility model relates to the field of furfural processing equipment, in particular to integrated furfural processing equipment. Background Art

[0002] Furfural is an industrial chemical that can be extracted from various agricultural byproducts, including corn cobs, oat and wheat bran, and sawdust. Furfural is mainly used as a raw material for organic synthesis and is also used in synthetic resins, varnishes, pesticides, medicines, rubber and coatings.

[0003] In the process of furfural processing, the corn cob raw material needs to be crushed by a crusher first, and then the crushed corn cob raw material is put into an acid mixing device and mixed with dilute sulfuric acid with a concentration of 6-8% to achieve the acid mixing effect.

[0004] However, in the above-mentioned prior art, after the corn cob raw materials are crushed by the crusher, workers need to transfer them to the acid mixing device for acid mixing, which is very time-consuming and labor-intensive, resulting in low production efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide an integrated furfural processing device, aiming to solve the technical problem in the prior art that corn cob raw materials need to be transported by workers to an acid mixing device for acid mixing after being crushed by a crusher, which is very time-consuming and labor-intensive, resulting in low production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model adopts an integrated furfural processing equipment, including a bottom plate and a processing mechanism, the processing mechanism includes two support plates, a tank body, a feeding pipe, a discharge pipe, a crushing box, two groups of crushing components, a rotating component, an acid mixing component, a connecting component and an acid adding component, each group of the crushing components includes a crushing roller and a gear, one end of the two support plates is fixedly connected to the bottom plate respectively, the other end of the two support plates is fixedly connected to the tank body respectively, the feeding pipe is arranged above the tank body, the connecting component connects the crushing box and the feeding pipe, the discharge pipe runs through the tank body and is fixedly connected to the tank body, the two groups of the crushing components are symmetrically arranged inside the crushing box, the two ends of the crushing roller are respectively rotatably connected to the crushing box, the gear is fixedly connected to the crushing roller and is located at one end of the crushing roller, the rotating component is used to drive one of the gears to rotate, the acid mixing component is arranged inside the tank body, and the acid adding component is arranged above the tank body.

[0007] Among them, the connecting assembly includes two connecting plates, multiple bolts and multiple nuts. The two connecting plates are fixedly connected to the crushing box and the feeding pipe respectively, the multiple bolts pass through the two connecting plates respectively, and the multiple nuts are threadedly connected to the multiple bolts respectively.

[0008] Wherein, the rotating assembly includes an L-shaped plate and a first motor, the L-shaped plate is fixedly connected to the crushing box and is located outside the crushing box, the first motor is fixedly connected to the L-shaped plate, and the output end of the first motor is fixedly connected to one of the gears.

[0009] Wherein, the acid mixing assembly includes a second motor and an extrusion roller, the extrusion roller is arranged inside the tank body, and both ends of the extrusion roller are respectively rotatably connected to the tank body, the second motor is arranged at one end of the tank body, and the output end of the second motor is fixedly connected to the extrusion roller.

[0010] Among them, the acid adding component includes a storage box, a water pipe, a delivery pump and a plurality of nozzles. The storage box is arranged on the upper surface of the bottom plate, the water pipe is fixedly connected to the storage box, the delivery pump is arranged at one end of the water pipe, one end of the plurality of nozzles is respectively fixedly connected to the water pipe, and the other ends of the plurality of nozzles respectively penetrate the tank body.

[0011] Among them, the furfural processing integrated equipment also includes a box cover, a slide rail, a slider and a handle. The box cover is arranged on the upper surface of the crushing box, the slide rail is fixedly connected to the crushing box, the slider is slidably connected to the slide rail and fixedly connected to the box cover, and the handle is fixedly connected to the upper surface of the box cover.

[0012] The utility model discloses an integrated furfural processing equipment, wherein two ends of the crushing roller are respectively connected to the crushing box for rotation, the gear is fixedly connected to the crushing roller, and the rotating assembly is used to drive one of the gears to rotate. When it is used specifically, the corn cob raw material is put into the crushing box, and then the rotating assembly drives one of the gears to rotate, and the gear drives the other gear to rotate, so that the two crushing rollers rotate in opposite directions, thereby crushing the corn cob raw material, and the crushed corn cob raw material falls into the tank body through the feeding pipe, and then dilute sulfuric acid is added into the tank body through the acid adding assembly, and at the same time, the acid mixing assembly rotates, thereby mixing the corn cob raw material with the dilute sulfuric acid, and the corn cob raw material after acid mixing is discharged through the discharge pipe. This method can effectively solve the problem in the prior art that after the corn cob raw material is crushed by a crusher, workers need to transport it to the acid mixing device for acid mixing, which is very time-consuming and labor-intensive, resulting in low production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.

[0015] Figure 2 It is a three-dimensional diagram of the first embodiment of the utility model.

[0016] Figure 3 It is a sectional view of the overall structure of the first embodiment of the utility model.

[0017] Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.

[0018] 101-bottom plate, 102-support plate, 103-tank body, 104-feeding pipe, 105-discharge pipe, 106-crushing box, 107-crushing roller, 108-gear, 109-connecting plate, 110-bolt, 111-nut, 112-L-shaped plate, 113-first motor, 114-second motor, 115-squeezing roller, 116-storage box, 117-water pipe, 118-delivery pump, 119-nozzle, 201-box cover, 202-slide rail, 203-slider, 204-handle. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figure 1 to Figure 3 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2 It is a three-dimensional diagram of the first embodiment of the utility model. Figure 3 It is a sectional view of the overall structure of the first embodiment of the utility model.

[0022] The utility model provides an integrated furfural processing device, comprising a bottom plate 101 and a processing mechanism, wherein the processing mechanism comprises two support plates 102, a tank body 103, a feeding pipe 104, a discharging pipe 105, a crushing box 106, two groups of crushing components, a rotating component, an acid mixing component, a connecting component and an acid adding component, each group of the crushing components comprises a crushing roller 107 and a gear 108, the connecting component comprises two connecting plates 109, a plurality of bolts 110 and a plurality of nuts 111, the rotating component comprises an L-shaped plate 112 and a first motor 113, the acid mixing component comprises a second motor 114 and an extrusion roller 115, and the acid adding component comprises a storage box 116, a water pipe 117, a delivery pump 118 and a plurality of nozzles 119. The above scheme solves the problem in the prior art that after the corn cob raw material is crushed by a crusher, workers need to transport it to an acid mixing device for acid mixing, which is very time-consuming and labor-intensive, resulting in low production efficiency.

[0023] According to the present specific embodiment, one end of the two support plates 102 is respectively fixedly connected to the bottom plate 101, and the other end of the two support plates 102 is respectively fixedly connected to the tank body 103. The feeding pipe 104 is arranged above the tank body 103. The connecting assembly connects the crushing box 106 and the feeding pipe 104. The discharge pipe 105 passes through the tank body 103 and is fixedly connected to the tank body 103. Two groups of the crushing assemblies are symmetrically arranged inside the crushing box 106. The two ends of the crushing roller 107 are respectively rotatably connected to the crushing box 106. The gear 108 is fixedly connected to the crushing roller 107 and is located at one end of the crushing roller 107. The rotating assembly is used to drive one of the gears 10 8 rotates, the acid mixing component is arranged inside the tank body 103, and the acid adding component is arranged above the tank body 103. When it is used specifically, the corn cob raw material is put into the crushing box 106, and then the rotating component drives one of the gears 108 to rotate, and the gear 108 drives the other gear 108 to rotate, so that the two crushing rollers 107 rotate in the opposite direction, so as to crush the corn cob raw material, and the crushed corn cob raw material falls into the tank body 103 through the feeding pipe 104, and then the dilute sulfuric acid is added into the tank body 103 through the acid adding component, and at the same time the acid mixing component rotates, so as to stir the corn cob raw material and the dilute sulfuric acid, and the corn cob raw material after acid mixing is discharged through the discharge pipe 105.

[0024] Among them, the two connecting plates 109 are fixedly connected to the crushing box 106 and the feeding tube 104 respectively, and the multiple bolts 110 respectively penetrate the two connecting plates 109, and the multiple nuts 111 are threadedly connected to the multiple bolts 110 respectively. When in use, the two connecting plates 109 are connected by tightening the nuts 111, so as to fix the crushing box 106 and the feeding tube 104.

[0025] Secondly, the L-shaped plate 112 is fixedly connected to the crushing box 106 and is located on the outside of the crushing box 106. The first motor 113 is fixedly connected to the L-shaped plate 112. The output end of the first motor 113 is fixedly connected to one of the gears 108. When in use, the first motor 113 is started, and the output end of the first motor 113 drives one of the gears 108 to rotate.

[0026] At the same time, the squeezing roller 115 is arranged inside the tank body 103, and the two ends of the squeezing roller 115 are respectively rotatably connected to the tank body 103. The second motor 114 is arranged at one end of the tank body 103, and the output end of the second motor 114 is fixedly connected to the squeezing roller 115. When in use, the second motor 114 is started, and the output end of the second motor 114 drives the squeezing roller 115 to rotate, so as to mix the corn cob raw material with dilute sulfuric acid. At the same time, the rotation of the squeezing roller 115 will convey the corn cob raw material, so that the corn cob raw material mixed with acid is discharged through the discharge pipe 105.

[0027] In addition, the storage box 116 is arranged on the upper surface of the bottom plate 101, the water pipe 117 is fixedly connected to the storage box 116, the delivery pump 118 is arranged at one end of the water pipe 117, one end of the plurality of nozzles 119 is respectively fixedly connected to the water pipe 117, and the other ends of the plurality of nozzles 119 respectively penetrate the tank body 103. When in use, the delivery pump 118 is started, so that the dilute sulfuric acid in the storage box 116 flows to the plurality of nozzles 119 through the water pipe 117, and then is sprayed into the tank body 103 through the plurality of nozzles 119.

[0028] When the furfural processing integrated equipment of the present embodiment is used, the corn cob raw material is placed in the crushing box 106, and then the first motor 113 is started. The output end of the first motor 113 drives one of the gears 108 to rotate, and the gear 108 drives the other gear 108 to rotate, so that the two crushing rollers 107 rotate in opposite directions, thereby crushing the corn cob raw material. The crushed corn cob raw material falls into the tank body 103 through the feeding pipe 104, and then the delivery pump 118 is started to make the dilute sulfuric acid in the storage box 116 pass through the water pipe. 117 flows to the multiple nozzles 119, and then is sprayed into the tank body 103 through the multiple nozzles 119, and at the same time the second motor 114 is started, the output end of the second motor 114 drives the squeezing roller 115 to rotate, so as to mix the corn cob raw material with the dilute sulfuric acid, and at the same time the squeezing roller 115 rotates to convey the corn cob raw material, so that the corn cob raw material mixed with acid is discharged through the discharge pipe 105, this method can effectively solve the problem in the prior art that the corn cob raw material needs to be transported to the acid mixing device for acid mixing after being crushed by the crusher, which is very time-consuming and labor-intensive, resulting in low production efficiency.

[0029] The second embodiment of the present application is:

[0030] Based on the first embodiment, please refer to Figure 4 , Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.

[0031] The utility model provides an integrated furfural processing device, which also includes a box cover 201, a slide rail 202, a slide block 203 and a handle 204.

[0032] According to this specific embodiment, the box cover 201 is arranged on the upper surface of the crushing box 106, the slide rail 202 is fixedly connected to the crushing box 106, the slider 203 is slidably connected to the slide rail 202 and is fixedly connected to the box cover 201, and the handle 204 is fixedly connected to the upper surface of the box cover 201. When in use, the handle 204 is pulled, and the handle 204 drives the box cover 201 to move, and the box cover 201 drives the slider 203 to slide on the slide rail 202, thereby opening the crushing box 106, and then after the corn cob raw material is placed in the crushing box 106, the handle 204 is moved in the reverse direction, and the handle 204 drives the box cover 201 to move in the reverse direction, thereby sealing the crushing box 106.

[0033] When using the furfural processing integrated equipment of this embodiment, the handle 204 is pulled, and the handle 204 drives the box cover 201 to move, and the box cover 201 drives the slider 203 to slide on the slide rail 202, thereby opening the crushing box 106. Then, after the corn cob raw material is placed in the crushing box 106, the handle 204 is moved in the opposite direction, and the handle 204 drives the box cover 201 to move in the opposite direction, thereby sealing the crushing box 106 to prevent the corn cob raw material from splashing when it is crushed.

[0034] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A furfural processing integrated equipment, comprising a bottom plate, characterized in that: It also includes a processing mechanism, which includes two support plates, a tank body, a feeding pipe, a discharge pipe, a crushing box, two groups of crushing components, a rotating component, an acid mixing component, a connecting component and an acid adding component. One end of the two support plates is fixedly connected to the bottom plate respectively, and the other end of the two support plates is fixedly connected to the tank body respectively. The feeding pipe is arranged above the tank body. The connecting component connects the crushing box and the feeding pipe. The discharge pipe passes through the tank body and is fixedly connected to the tank body. Two groups of the crushing components are symmetrically arranged inside the crushing box. Each group of the crushing components includes a crushing roller and a gear. The two ends of the crushing roller are respectively rotatably connected to the crushing box. The gear is fixedly connected to the crushing roller and is located at one end of the crushing roller. The rotating component is used to drive one of the gears to rotate. The acid mixing component is arranged inside the tank body, and the acid adding component is arranged above the tank body.

2. The integrated furfural processing equipment according to claim 1, characterized in that: The connecting assembly includes two connecting plates, a plurality of bolts and a plurality of nuts. The two connecting plates are fixedly connected to the crushing box and the feeding pipe respectively. The plurality of bolts penetrate the two connecting plates respectively. The plurality of nuts are threadedly connected to the plurality of bolts respectively.

3. The integrated furfural processing equipment according to claim 2, characterized in that: The rotating assembly includes an L-shaped plate and a first motor, wherein the L-shaped plate is fixedly connected to the crushing box and is located outside the crushing box, the first motor is fixedly connected to the L-shaped plate, and an output end of the first motor is fixedly connected to one of the gears.

4. The integrated furfural processing equipment according to claim 3, characterized in that: The acid mixing assembly includes a second motor and an extrusion roller, wherein the extrusion roller is arranged inside the tank body, and both ends of the extrusion roller are respectively rotatably connected to the tank body, the second motor is arranged at one end of the tank body, and the output end of the second motor is fixedly connected to the extrusion roller.

5. The integrated furfural processing equipment according to claim 4, characterized in that: The acid adding assembly includes a storage box, a water pipe, a delivery pump and a plurality of nozzles. The storage box is arranged on the upper surface of the bottom plate, the water pipe is fixedly connected to the storage box, the delivery pump is arranged at one end of the water pipe, one end of the plurality of nozzles is respectively fixedly connected to the water pipe, and the other ends of the plurality of nozzles respectively penetrate the tank body.

6. The integrated furfural processing equipment according to claim 5, characterized in that: The furfural processing integrated equipment also includes a box cover, a slide rail, a slider and a handle. The box cover is arranged on the upper surface of the crushing box, the slide rail is fixedly connected to the crushing box, the slider is slidably connected to the slide rail and fixedly connected to the box cover, and the handle is fixedly connected to the upper surface of the box cover.