A proportioning and mixing device for the production of asphalt modifier

By introducing rotary dispersion and double-linked stirring and mixing technology into the ratio mixing device for asphalt modifier production, the problem of low stirring and mixing efficiency in the prior art is solved, and the efficient and uniform proportion of modifier raw materials is achieved, and the production efficiency and product quality are improved.

CN222694663UActive Publication Date: 2025-04-01NINGXIA RUITAI TIANCHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421447162.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-01
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The proportioning mixing device produced by the existing asphalt modifier can only perform a single horizontal layer of stirring during the stirring and mixing process, and cannot fully mix the upper and lower layers of raw materials, resulting in the inefficient quality of the proportioning mixing and prone to wrapping and converging into clusters.

Method used

A proportioning mixing device including a rotary dispersion mechanism and a stirring mixing mechanism is designed. The rotary dispersion mechanism uses a rotary impeller to thrust centrifuge the modifier raw material, and the stirring and proportioning mechanism uses multiple sets of stirring impellers to perform up and down and horizontal double-linked stirring and mixing to ensure the uniform proportion of the raw materials.

Benefits of technology

Through rotary dispersion and double-linked stirring and mixing technology, the mixing efficiency of asphalt modifier is significantly improved, ensuring the uniform proportion of raw materials, avoiding the situation of raw materials being wrapped and aggregated into clusters, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of modifier production, and discloses a proportioning and mixing device for asphalt modifier production, wherein the upper end of the tank body of the mixing tank is provided with a rotary push dispersing mechanism, and the lower end of the tank body of the mixing tank is provided with a stirring and proportioning mechanism, the bottom end of the shaft of the rotating shaft is provided with a rotary push impeller, the upper half of the shaft of the vertical transmission shaft is provided with a plurality of groups of first stirring impellers, and the outer side of the shaft of the horizontal transmission shaft is provided with a plurality of groups of second stirring impellers. Based on the rotary push effect of the rotary push dispersing mechanism, the utility model rotary pushes the modifier raw materials in the feed to centrifugally disperse, thereby improving the mixing efficiency of the raw materials, and then based on the vertically arranged first stirring impeller and second stirring impeller in the stirring and proportioning mechanism, stir up and down, and stir horizontally, and perform double linkage stirring and mixing work on the modifier raw materials in the upper and lower directions and horizontal directions again, so as to ensure the uniformity and comprehensiveness of the proportioning and mixing of the modifier raw materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of modifier production, in particular to a proportioning and mixing device for the production of asphalt modifier. Background Art

[0002] Asphalt modifier refers to natural or synthetic organic or inorganic materials added to asphalt or asphalt mixture. It is a substance that can be melted or dispersed in asphalt to improve or enhance the road performance of asphalt. It is mainly divided into two categories: polymerized asphalt modifier and non-polymerized asphalt modifier. It is composed of various organic and inorganic materials. Therefore, in the production process of asphalt modifier, a mixing and proportioning device is usually required to evenly proportion and mix them. For example, as shown in an asphalt modifier proportioning and mixing device disclosed in the China Patent Network (public announcement number CN220878714U), this type of device is based on a rotating component to drive the lower hopper to rotate, and the modifier raw materials are discharged in turn, and then the transmission component drives two sets of stirring blades to rotate to fully stir and mix the modifier.

[0003] However, the proportioning and mixing devices for asphalt modifier production adopted by the above-mentioned public patents and the existing market still have some shortcomings: the existing method of feeding the modifier raw materials one by one and stirring and mixing them with stirring blades can only perform stirring work at a single horizontal level, and the upper and lower layers of raw materials cannot be fully stirred and mixed. The quality of the modifier proportioning and mixing is not efficient enough, and the raw materials are easily wrapped and gathered into agglomerates. To this end, those skilled in the art provide a proportioning and mixing device for asphalt modifier production to solve the problems raised in the above background technology. Utility Model Content

[0004] The main purpose of the utility model is to provide a proportioning and mixing device for the production of asphalt modifiers, which can effectively solve the problem of low proportioning and mixing efficiency of the existing proportioning and mixing devices for the production of asphalt modifiers in the background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a proportioning and mixing device for the production of asphalt modifier, including a mixing tank;

[0006] The upper end of the tank body of the mixing tank is provided with a rotary push dispersing mechanism, and the lower end of the tank body of the mixing tank is provided with a stirring proportioning mechanism;

[0007] The rotary push dispersing mechanism comprises a first brake motor installed at the upper end of the mixing tank body, the output end of the first brake motor is provided with a rotating shaft, and the bottom end of the shaft of the rotating shaft is provided with a rotary push impeller;

[0008] The stirring and proportioning mechanism includes a second brake motor installed at the lower end of the mixing tank body and a transmission seat built into the mixing tank body, the output end of the second brake motor is provided with a vertical transmission shaft passing through the transmission seat, and a plurality of first stirring impellers are arranged on the upper half of the shaft of the vertical transmission shaft, the support of the transmission seat is provided with a plurality of transverse transmission shafts arranged along its circumference, and a plurality of second stirring impellers are arranged on the outer side of the shaft of the transverse transmission shaft.

[0009] As a further solution of the utility model: a plurality of feed valves are installed on the upper end of the tank body of the mixing tank along the rotation direction of the rotary impeller.

[0010] As a further solution of the utility model: a bevel gear A is provided in the middle of the shaft of the vertical transmission shaft and is built into the transmission seat support, and a bevel gear B meshing with the bevel gear A is provided at one end of the shaft of the horizontal transmission shaft.

[0011] As a further solution of the present invention: the blades of the first stirring impeller and the second stirring impeller are symmetrically arranged at a vertical angle.

[0012] As a further solution of the utility model: the bottom end of the shaft of the vertical transmission shaft is provided with a stirring scraper which fits with the wall of the mixing tank.

[0013] As a further solution of the utility model: the tank bottom of the mixing tank is symmetrically connected and is provided with a discharge valve opposite to the stirring scraper, and the tank bottom of the mixing tank is a sloped inclined surface structure.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] When the utility model is producing and proportioning the asphalt modifier, the modifier raw materials are fed into the mixing tank one by one through the feed valve, and at the same time, based on the rotary pushing effect of the rotary pushing dispersion mechanism, the modifier raw materials in the feeding are rotary pushed and centrifugally dispersed to improve the mixing efficiency of the raw materials, and then after the feeding is completed, based on the vertically arranged first stirring impeller and second stirring impeller in the stirring and proportioning mechanism, the modifier raw materials are stirred and mixed in double linkage in the up and down and horizontal directions again, so as to ensure the uniformity and comprehensiveness of the proportioning mixing of the modifier raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a proportioning and mixing device for producing asphalt modifiers according to the utility model;

[0017] Figure 2 It is a partial cross-sectional view of a proportioning and mixing device for producing asphalt modifiers according to the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a stirring and proportioning mechanism in a proportioning and mixing device for producing asphalt modifiers according to the utility model;

[0019] Figure 4 The utility model is a transmission schematic diagram of a stirring and proportioning mechanism in a proportioning and mixing device for producing asphalt modifiers.

[0020] In the figure: 1. mixing tank; 2. first brake motor; 3. second brake motor; 4. feed valve; 5. discharge valve; 6. rotating shaft; 7. rotary impeller; 8. vertical transmission shaft; 9. first stirring impeller; 10. transmission seat; 11. horizontal transmission shaft; 12. second stirring impeller; 13. stirring scraper; 14. bevel gear A; 15. bevel gear B. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Please refer to Figure 1-4As shown, a proportioning and mixing device for the production of asphalt modifiers includes a mixing tank 1, and a rotary push dispersing mechanism is arranged on the upper end of the tank body of the mixing tank 1. The rotary push dispersing mechanism includes a first brake motor 2 installed on the upper end of the tank body of the mixing tank 1, and a rotating shaft 6 is arranged at the output end of the first brake motor 2, and a rotary push impeller 7 is arranged at the bottom end of the shaft of the rotating shaft 6. A plurality of feed valves 4 are installed on the upper end of the tank body of the mixing tank 1 along the rotation direction of the rotary push impeller 7. When the asphalt modifier is proportioned and mixed for production, the asphalt modifier raw materials are fed into the mixing tank 1 one by one through the feed valves 4, and at the same time, based on the first brake motor 2 as a power source, the combined rotation of the rotating shaft 6 and the rotary push impeller 7 is driven to perform rotary push centrifugal dispersion on the fed modifier raw materials, so that various raw materials are preliminarily proportioned and mixed.

[0025] A stirring and proportioning mechanism is arranged at the lower end of the tank body of the mixing tank 1, and the stirring and proportioning mechanism includes a second brake motor 3 installed at the lower end of the tank body of the mixing tank 1 and a transmission seat 10 built into the tank body of the mixing tank 1. The output end of the second brake motor 3 is provided with a vertical transmission shaft 8 that passes through the transmission seat 10, and the support of the transmission seat 10 is provided with multiple groups of horizontal transmission shafts 11 arranged along its circumference. A bevel gear A14 is arranged in the middle of the shaft of the vertical transmission shaft 8, and a bevel gear A14 is arranged inside the support of the built-in transmission seat 10. A bevel gear B15 meshing with the bevel gear A14 is arranged at one end of the shaft of the horizontal transmission shaft 11. After the feed of the modifier raw material is completed, based on the second brake motor 3 as the power source, the vertical transmission shaft 8 is driven to rotate, and then the bevel gear A14 is driven to rotate. The meshing transmission of the bevel gear A14 and the bevel gear B15 is used to drive the horizontal transmission shaft 11 to operate in conjunction, and the corresponding components are controlled to operate in conjunction, so as to stir and mix the modifier raw material.

[0026] A plurality of first stirring impellers 9 are arranged on the upper half of the shaft of the vertical transmission shaft 8, and a plurality of second stirring impellers 12 are arranged on the outer side of the shaft of the horizontal transmission shaft 11. The blades of the first stirring impeller 9 and the second stirring impeller 12 are symmetrically arranged at a vertical angle. When the vertical transmission shaft 8 rotates, the first stirring impeller 9 is driven to rotate to stir and mix the modifier raw materials in the horizontal direction. When the horizontal transmission shaft 11 rotates, the second stirring impeller 12 is driven to rotate to stir and mix the modifier raw materials in the vertical direction, and the modifier raw materials at the bottom layer are turned over and pushed up to be fully combined and stirred with the upper layer of modifier raw materials stirred horizontally, thereby ensuring the sufficient stirring and mixing ratio performance of the modifier raw materials.

[0027] The bottom end of the shaft of the vertical transmission shaft 8 is provided with a stirring scraper 13 that fits against the wall of the mixing tank 1. The bottom of the mixing tank 1 is symmetrically connected and equipped with a discharge valve 5 opposite to the stirring scraper 13, and the bottom of the mixing tank 1 is a sloped inclined surface structure. When the vertical transmission shaft 8 rotates, the stirring scraper 13 is driven to rotate synchronously. On the one hand, it drives the modifier raw material at the bottom to be stirred, so as to facilitate the upward stirring of the modifier raw material at the bottom. On the other hand, it can be used as a scraping and cleaning component. After the modifier raw material is mixed, it is scraped and driven to be completely discharged through the discharge valve 5.

[0028] The working principle of the utility model is as follows: when the asphalt modifier is mixed and produced, the asphalt modifier raw material is fed into the mixing tank 1 through the feed valve 4, and at the same time, based on the first brake motor 2 as the power source, the combination of the rotating shaft 6 and the rotary impeller 7 is driven to rotate, and the fed modifier raw material is subjected to rotary centrifugal dispersion to make various raw materials preliminarily mixed in proportion;

[0029] Further, after the feeding of the modifier raw material is completed, based on the second brake motor 3 as a power source, the vertical transmission shaft 8 is driven to rotate, and then the bevel gear A14 is driven to rotate. The meshing transmission of the bevel gear A14 and the bevel gear B15 is used to drive the horizontal transmission shaft 11 to operate in conjunction. When the vertical transmission shaft 8 rotates, the first stirring impeller 9 is driven to rotate to stir and mix the modifier raw material in the horizontal direction. When the horizontal transmission shaft 11 rotates, the second stirring impeller 12 is driven to rotate to stir and mix the modifier raw material in the vertical direction, and the modifier raw material at the bottom layer is turned over and pushed up to be fully combined and stirred with the upper layer of the modifier raw material stirred horizontally;

[0030] After the modifier raw materials are mixed and proportioned, the discharge valve 5 is opened to discharge the modifier, and the bottom modifier is scraped and driven by the stirring scraper 13 to completely discharge the modifier through the discharge valve 5.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A proportioning and mixing device for the production of asphalt modifiers, characterized in that: comprising a mixing tank (1); The upper end of the tank body of the mixing tank (1) is provided with a rotary push dispersing mechanism, and the lower end of the tank body of the mixing tank (1) is provided with a stirring proportioning mechanism; The rotary push dispersing mechanism comprises a first brake motor (2) mounted on the upper end of the mixing tank (1), a rotating shaft (6) being arranged at the output end of the first brake motor (2), and a rotary push impeller (7) being arranged at the bottom end of the shaft of the rotating shaft (6); The mixing and proportioning mechanism comprises a second brake motor (3) mounted at the lower end of a mixing tank (1) and a transmission seat (10) built into the mixing tank (1), the output end of the second brake motor (3) being provided with a vertical transmission shaft (8) penetrating the transmission seat (10), and a plurality of first mixing impellers (9) being arranged on the upper half of the shaft of the vertical transmission shaft (8), a plurality of transverse transmission shafts (11) being arranged on the support of the transmission seat (10) along its circumference, and a plurality of second mixing impellers (12) being arranged on the outer side of the shaft of the transverse transmission shaft (11).

2. A proportioning and mixing device for producing asphalt modifier according to claim 1, characterized in that: The upper end of the tank body of the mixing tank (1) is provided with a plurality of groups of feed valves (4) connected along the rotation direction of the rotary impeller (7).

3. A proportioning and mixing device for producing asphalt modifier according to claim 1, characterized in that: A bevel gear A (14) is provided in the middle of the shaft of the vertical transmission shaft (8) and is mounted inside the support of the built-in transmission seat (10). A bevel gear B (15) meshing with the bevel gear A (14) is provided at one end of the shaft of the transverse transmission shaft (11).

4. The proportioning and mixing device for producing asphalt modifier according to claim 1, characterized in that: The blades of the first stirring impeller (9) and the second stirring impeller (12) are symmetrically arranged at a vertical angle.

5. The proportioning and mixing device for producing asphalt modifier according to claim 1, characterized in that: The bottom end of the shaft of the vertical transmission shaft (8) is provided with a stirring scraper (13) which fits in contact with the tank wall of the mixing tank (1).

6. A proportioning and mixing device for producing asphalt modifier according to claim 5, characterized in that: The tank bottom of the mixing tank (1) is symmetrically connected and is provided with a discharge valve (5) opposite to the stirring scraper (13), and the tank bottom of the mixing tank (1) is a sloped inclined surface structure.

Citation Information

Patent Citations

  • Asphalt modifier proportioning and mixing device

    CN220878714U