A stirring device for a reaction kettle

By designing a reactor stirring device with multi-directional agitation capability, the problem of low mixing efficiency in the prior art is solved, and a more uniform and efficient material mixing is achieved.

CN222694736UActive Publication Date: 2025-04-01JINGZHOU KAIWEN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420698220.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-04-01
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The mixing efficiency of existing reactor stirring devices is low, and the material is only subjected to agitating force in one direction, resulting in uneven mixing of the material.

Method used

An agitating device including a mounting bracket, a movable bracket and a stirring shaft is designed. The movable bracket is driven to rotate through the first driving member, and the stirring shaft is driven to perform circular motion, and the stirring shaft is rotated axially about the second driving member, forming a multi-directional agitating force.

Benefits of technology

The mixing efficiency of the materials in the reactor is improved, ensuring that the materials can be fully mixed, and avoiding the materials moving simultaneously in only one direction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reactor stirring device, including a mounting bracket, a rotatable movable bracket is provided on the mounting bracket and the movable bracket rotates around the vertical direction on the mounting bracket, a first driving member is also provided on the mounting bracket and is connected to the movable bracket in a transmission manner, a rotatable stirring shaft and a second driving member are provided on the movable bracket and are connected to the stirring shaft in a transmission manner, the axial direction of the stirring shaft and the rotating shaft of the movable bracket form an acute angle, a stirring assembly is provided on the stirring shaft and the stirring assembly is located at an end of the stirring shaft away from the movable bracket, the stirring assembly includes a sleeve portion sleeved on the rotating shaft and a first stirring blade provided on the outer peripheral wall of the sleeve portion, and the first stirring blade extends in a direction away from the rotating shaft. The utility model solves the technical problem of low mixing efficiency of the existing reactor stirring device, and produces a technical effect that the material in the reactor can be stirred by forces in multiple directions and the mixing efficiency of the material in the reactor is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a stirring device for a reaction kettle. Background Art

[0002] A reactor is a container used for physical or chemical reactions. It is mainly used to place materials in it for mixing or making them react. It is widely used in the fields of petroleum, chemical industry, dyes, medicine, food, etc.

[0003] The Chinese utility model patent with the publication number CN215312388U discloses a reactor with a stirring device, including a reaction box, a rotating rod rotatably connected inside the reaction box, a stirring blade sleeved on the rotating rod, a scraper fixedly connected to the outer end of the stirring blade, the scraper is an n-shaped structure, and a scraper is fixedly connected to the protrusion, the top of the reaction box is installed with a top shell through a bracket, the top of the rotating rod extends upward to the inside of the top shell and is fixedly connected to a bevel gear, the scraper slides in contact with the inner wall of the reaction box, a bearing is provided at the connection between the rotating rod and the reaction box, and a bracket is sleeved on the outer side of the reaction box. The above-mentioned reactor with a stirring device cleans the inner wall of the reaction box by arranging a scraper on the outer end of the stirring blade to avoid material residue and facilitate the cleaning of the reaction box.

[0004] The reactor with a stirring device disclosed in the above utility model patent drives the rotating rod to drive the stirring blades to rotate to stir the materials in the reaction box through a driving motor. Since the materials in the reaction box are only subjected to stirring force in one direction when the stirring blades stir the materials in the reaction box, the materials move relatively synchronously after the stirring device has been running for a period of time, resulting in low material mixing efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a reaction kettle stirring device, which solves the problem of low mixing efficiency of the reaction kettle stirring device in the prior art.

[0006] According to an embodiment of the utility model, a reactor stirring device comprises a mounting bracket, a rotatable movable bracket is provided on the mounting bracket and the movable bracket rotates around the vertical direction on the mounting bracket, a first driving member is also provided on the mounting bracket which is transmission-connected to the movable bracket, a rotatable stirring shaft and a second driving member which is transmission-connected to the stirring shaft are provided on the movable bracket, the axial direction of the stirring shaft and the angle between the axial direction of the stirring shaft and the rotating axis of the movable bracket are acute angles, a stirring assembly is provided on the stirring shaft and the stirring assembly is located at an end of the stirring shaft away from the movable bracket, the stirring assembly comprises a sleeve portion sleeved on the rotating shaft and a first stirring blade arranged on the outer peripheral wall of the sleeve portion, and the first stirring blade extends in a direction away from the rotating shaft.

[0007] Furthermore, the movable bracket includes a rotating shaft, and the mounting bracket is provided with a first mounting hole matched with the rotating shaft, and the rotating shaft matches with the output end of the first driving member.

[0008] Furthermore, the movable bracket also includes a connecting part and a mounting part which are connected to the rotating shaft in sequence, the mounting part is provided with a second mounting hole which cooperates with the stirring shaft, the second driving member is arranged on the mounting part and the stirring shaft cooperates with the output end of the second driving member.

[0009] Furthermore, a rotatable first rotating disk is provided on the mounting bracket, and a first through hole is provided on the first rotating disk for the stirring shaft to pass through, and the axial direction of the first through hole coincides with the axis of the stirring shaft.

[0010] Furthermore, a supporting portion is provided on the mounting bracket, the supporting portion is located between the movable bracket and the first rotating disk and a rotatable second rotating disk is provided on the supporting portion, a second through hole is provided on the second rotating disk for the stirring shaft to pass through and the axial direction of the second through hole coincides with the axis of the stirring shaft.

[0011] Furthermore, a limiting cylinder is sleeved on the stirring shaft, and the limiting cylinder is located between the first rotating disk and the second rotating disk, and two ends of the limiting cylinder are respectively in contact with the first rotating disk and the second rotating disk.

[0012] Furthermore, the mounting bracket also includes a mounting tube, the first rotating disk is rotatably disposed on the mounting tube, an extension portion is provided at one end of the mounting tube away from the first rotating disk, and the extension portion is provided with a plurality of third mounting holes spaced apart along the circumference of the mounting tube.

[0013] Furthermore, a through hole penetrating the first stirring blade is provided on the first stirring blade, and the through hole is arranged close to the mounting tube.

[0014] Furthermore, the stirring assembly further comprises a second stirring blade, the second stirring blade is arranged at an end of the first stirring blade away from the mounting tube, and an angle between the first stirring blade and the second stirring blade is an acute angle.

[0015] Furthermore, the stirring shaft is provided with a plurality of stirring components, and the plurality of stirring components are arranged on the stirring shaft at intervals along the axial direction of the stirring shaft.

[0016] Compared with the prior art, the utility model has the following beneficial effects: by adopting a first driving member arranged on the mounting bracket to drive the movable bracket to rotate, when the movable bracket rotates, it drives the stirring shaft installed on the movable bracket to move so that one end of the stirring shaft provided with a stirring component makes a circular motion, and when the movable bracket moves, the second driving member on the movable bracket drives the stirring shaft to rotate on the movable bracket and drives the stirring component to rotate, so that the stirring component rotates around the axial direction of the stirring shaft while making a circular motion. When the reactor stirring device provided by the utility model is used to stir the materials in the reactor, the materials in the reactor can be stirred by forces in multiple directions so as to mix the materials in the reactor. It solves the technical problem of low mixing efficiency of the existing reactor stirring device, and produces the technical effect that the materials in the reactor can be stirred by forces in multiple directions and the mixing efficiency of the materials in the reactor can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of a stirring device for a reaction kettle according to an embodiment of the utility model;

[0018] Figure 2 A cross-sectional view of a stirring device for a reaction kettle according to an embodiment of the present utility model;

[0019] Figure 3 The present invention is a schematic structural diagram of a stirring assembly in a stirring device for a reactor according to an embodiment of the present invention.

[0020] In the above drawings: 1. mounting bracket; 11. first rotating disk; 12. supporting portion; 13. second rotating disk; 14. mounting cylinder; 2. movable bracket; 21. rotating shaft; 22. connecting portion; 23. mounting portion; 3. first driving member; 4. stirring shaft; 41. limiting cylinder; 5. second driving member; 6. stirring assembly; 61. sleeve portion; 62. first stirring blade; 63. through hole; 64. second stirring blade. DETAILED DESCRIPTION

[0021] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] like Figures 1 to 3 As shown, an embodiment of the utility model proposes a reactor stirring device, which is installed on the reactor and is used to stir the materials in the reactor to accelerate the mixing of the materials in the reactor and ensure the normal reaction.

[0023] Please refer to Figure 1 , Figure 2 and Figure 3, the reactor stirring device includes a mounting bracket 1, a rotatable movable bracket 2 is provided on the mounting bracket 1, and the movable bracket 2 rotates around the vertical direction on the mounting bracket 1, and the mounting bracket is also provided with a first driving member 3 connected to the movable bracket 2 in a transmission manner, the first driving member 3 is used to drive the movable bracket 2 to rotate on the mounting bracket 1, the movable bracket 2 is provided with a rotatable stirring shaft 4 and a second driving member 5 connected to the stirring shaft 4 in a transmission manner, the axial direction of the stirring shaft 4 and the rotation axis of the movable bracket 2 are at an acute angle, the second driving member 5 is used to drive the stirring shaft 4 to rotate around the axial direction of the stirring shaft 4 on the movable bracket 2, a stirring assembly 6 is provided on the stirring shaft 4, the stirring assembly 6 is located at the end of the stirring shaft 4 away from the movable bracket 2, the stirring assembly 6 includes a sleeve portion 61 sleeved on the rotating shaft and a first stirring blade 62 arranged on the outer peripheral wall of the sleeve portion 61, and the first stirring blade 62 extends in a direction away from the rotating shaft.

[0024] Specifically, after the reactor stirring device provided in the present embodiment is installed on the reactor, the end of the stirring shaft 4 away from the movable bracket 2 extends into the reactor together with the stirring assembly 6. At this time, the first driving member 3 and the second driving member 5 are respectively started to stir the material inside the reactor; after the first driving member 3 is started, the movable bracket 2 rotates under the drive of the first driving member 3, and the movable bracket 2 drives the stirring shaft 4 to move so that the end of the stirring shaft 4 provided with the stirring assembly 6 makes a circular motion, and after the second driving member 5 is started, the stirring shaft 4 is driven to rotate on the movable bracket 2 and drives the stirring assembly 6 to rotate, so that the stirring assembly 6 makes a circular motion in the reactor and rotates around the axial direction of the stirring shaft 4 at the same time, and the stirring blades contact the material in the reactor so that the material is stirred by forces in multiple directions, ensuring that the material in the reactor is fully mixed, and avoiding that the material is stirred by forces in only one direction for a period of time and then the materials move relatively synchronously, which is beneficial to improving the mixing efficiency of the materials in the reactor.

[0025] Please combine Figure 1 and Figure 2The movable bracket 2 includes a rotating shaft 21, and the mounting bracket 1 is provided with a first mounting hole matched with the rotating shaft 21, and the rotating shaft 21 is matched with the output end of the first driving member 3. The rotating connection between the movable bracket 2 and the mounting bracket 1 is realized by the matching of the rotating shaft 21 and the first mounting hole, so that the movable bracket 2 can rotate smoothly on the mounting bracket 1, and the rotating seat is matched with the output end of the first driving member 3, so that the power output by the first driving member 3 can be smoothly transmitted to the movable bracket 2 and drive the movable bracket 2, which is conducive to improving the stability of the movable bracket 2 when it moves. The first driving member 3 can be a motor.

[0026] In detail, the movable bracket 2 also includes a connecting portion 22 and a mounting portion 23 which are sequentially connected to the rotating shaft 21, the mounting portion 23 is provided with a second mounting hole which matches with the stirring shaft 4, the second driving member 5 is arranged on the mounting portion 23 and the stirring shaft 4 matches with the output end of the second driving member 5. The movable bracket 2 is composed of the rotating shaft 21, the connecting portion 22 and the mounting portion 23 which are connected to each other, wherein the stirring shaft 4 is mounted in the second mounting hole on the mounting portion 23 and the second driving member 5 is arranged on the mounting portion 23, and the stirring shaft 4 can rotate in the second mounting hole under the drive of the second driving member 5 through the matching between the stirring shaft 4 and the output end of the second driving member 5, so that the matching between the stirring shaft 4 and the movable bracket 2 is reliable and the stirring shaft 4 can rotate smoothly, and the second driving member 5 can select a motor.

[0027] like Figure 2 As shown, the mounting bracket 1 is provided with a rotatable first rotating disk 11, and the first rotating disk 11 is provided with a first through hole for the agitator shaft 4 to pass through, and the axial direction of the first through hole coincides with the axis of the agitator shaft 4. The rotation axis of the first rotating disk 11 arranged on the mounting bracket 1 coincides with the rotation axis of the movable bracket 2, and the first rotating disk 11 is provided with a first through hole for matching with the agitator shaft 4. When the agitator shaft 4 rotates driven by the movable bracket 2, the first rotating disk 11 rotates on the mounting bracket 1 along with the movement of the agitator shaft 4. The stirring supported by the first rotating disk 11 can prevent the agitator shaft 4 from being tilted unexpectedly, so that the agitator shaft 4 maintains a preset tilt angle during the rotation process.

[0028] Specifically, the mounting bracket 1 is further provided with a support portion 12, the support portion 12 is located between the movable bracket 2 and the first rotating disk 11, and a rotatable second rotating disk 13 is provided on the support portion 12, a second through hole for the stirring shaft 4 to pass through is provided on the second rotating disk 13, and the axial direction of the second through hole coincides with the axis of the stirring shaft 4. The second rotating disk 13 is arranged on the support portion 12 located between the movable bracket 2 and the first rotating disk 11, and a second through hole matching with the stirring shaft 4 is provided on the second rotating disk 13, and the end of the stirring shaft 4 away from the movable bracket 2 passes through the second rotating disk 13 and the first rotating disk 11 in sequence and then extends into the reactor, and when the stirring shaft 4 rotates, the second rotating disk 13 rotates on the support portion 12 along with the movement of the stirring shaft 4, and the second rotating disk 13 limits the stirring shaft 4 to further improve the stability of the stirring shaft 4 during rotation, and prevent the stirring shaft 4 from shaking.

[0029] like Figure 1 and Figure 2 As shown, a limiting cylinder 41 is sleeved on the stirring shaft 4, and the limiting cylinder 41 is located between the first rotating disk 11 and the second rotating disk 13, and the two ends of the limiting cylinder 41 are respectively in contact with the first rotating disk 11 and the second rotating disk 13. The limiting cylinder 41 provided on the stirring shaft 4 prevents the stirring shaft 4 from sliding along the axial direction of the stirring shaft 4 relative to the first rotating disk 11 or the second rotating disk 13, which is beneficial to improving the stability of the coordination between the stirring shaft 4 and the first rotating disk 11 and the second rotating disk 13, and avoids the stirring assembly 6 from colliding with the reactor due to the up and down sliding of the stirring shaft 4 during the operation, which is beneficial to improving the stability of the operation of the stirring device of the reactor.

[0030] Please refer to Figure 1 and Figure 2 The mounting bracket 1 further comprises a mounting tube 14, the first rotating disk 11 is rotatably disposed on the mounting tube 14, an end of the mounting tube 14 away from the first rotating disk 11 is provided with an extension portion, and the extension portion is provided with a plurality of third mounting holes spaced along the circumference of the mounting tube 14. The mounting tube 14 disposed on the mounting bracket 1 is used to connect the mounting bracket 1 with the reactor, and the mounting bracket 1 can be fixed on the reactor by passing the third mounting holes through the connecting member and cooperating with the holes on the reactor, thereby installing the mounting seat bracket on the reactor and keeping the position of the mounting seat bracket on the reactor stable.

[0031] like Figure 3As shown, the first stirring blade 62 is provided with a through hole 63 penetrating the first stirring blade 62, and the through hole 63 is arranged close to the mounting tube 14. The through hole 63 allows part of the material in the reactor to pass through during the operation of the stirring component 6, and the moving direction of the material passing through the through hole 63 is different from the moving direction of the material contacting the first stirring blade 62, so that the material in the reactor is fully mixed, and at the same time, it is beneficial to reduce the resistance encountered by the stirring component 6 during the operation, and improve the stability of the stirring component 6 during the operation.

[0032] In detail, the stirring assembly 6 further includes a second stirring blade 64, which is disposed at one end of the first stirring blade 62 away from the mounting cylinder 14, and the angle between the first stirring blade 62 and the second stirring blade 64 is an acute angle. The second stirring blade 64 is disposed on the first stirring blade 62 and is at a certain angle to the first stirring blade 62. With the movement of the stirring assembly 6, the first stirring blade 62 and the second stirring blade 64 simultaneously stir the material in the reactor, and the moving direction of the material under the push of the first stirring blade 62 is different from the moving direction under the push of the second stirring blade 64, so that the material in the reactor can be stirred by multiple forces in different directions, further improving the mixing efficiency.

[0033] Please combine Figure 1 and Figure 2 In this embodiment, three stirring components 6 are provided on the stirring shaft 4, and the three stirring components 6 are arranged at intervals on the stirring shaft 4 along the axial direction of the stirring shaft 4. The three stirring components 6 arranged at intervals on the stirring shaft 4 are used to stir the materials at different heights in the reactor respectively, so as to prevent part of the materials from being deposited at the bottom of the reactor or being retained in some areas of the reactor to cause uneven mixing of the materials, thereby ensuring that the mounting seat bracket has a good mixing effect.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A stirring device for a reaction kettle, characterized in that: The invention comprises a mounting bracket, on which a rotatable movable bracket is provided and the movable bracket rotates around a vertical direction on the mounting bracket, on which a first driving member is also provided with a transmission connection to the movable bracket, on which a rotatable stirring shaft and a second driving member are provided with a transmission connection to the stirring shaft, the movable bracket comprises an acute angle between the axial direction of the stirring shaft and the rotating axis of the movable bracket, a stirring assembly is provided on the stirring shaft and the stirring assembly is located at an end of the stirring shaft away from the movable bracket, the stirring assembly comprises a sleeve portion sleeved on the rotating shaft and a first stirring blade provided on the outer peripheral wall of the sleeve portion, and the first stirring blade extends in a direction away from the rotating shaft.

2. A stirring device for a reaction kettle as claimed in claim 1, characterized in that: The movable bracket includes a rotating shaft, and a first mounting hole matched with the rotating shaft is provided on the mounting bracket, and the rotating shaft matches with the output end of the first driving member.

3. A stirring device for a reaction kettle as claimed in claim 2, characterized in that: The movable bracket also includes a connecting portion and a mounting portion which are sequentially connected to the rotating shaft, the mounting portion is provided with a second mounting hole which matches with the stirring shaft, the second driving member is arranged on the mounting portion and the stirring shaft matches with the output end of the second driving member.

4. A stirring device for a reaction kettle as claimed in claim 1, characterized in that: The mounting bracket is provided with a rotatable first rotating disk, the first rotating disk is provided with a first through hole for the stirring shaft to pass through, and the axial direction of the first through hole coincides with the axis of the stirring shaft.

5. A stirring device for a reaction kettle as claimed in claim 4, characterized in that: The mounting bracket is also provided with a supporting portion, the supporting portion is located between the movable bracket and the first rotating disk and the supporting portion is provided with a rotatable second rotating disk, the second rotating disk is provided with a second through hole for the stirring shaft to pass through and the axial direction of the second through hole coincides with the axis of the stirring shaft.

6. A stirring device for a reaction kettle as claimed in claim 5, characterized in that: A limiting cylinder is sleeved on the stirring shaft, and the limiting cylinder is located between the first rotating disk and the second rotating disk, and two ends of the limiting cylinder are respectively in contact with the first rotating disk and the second rotating disk.

7. A stirring device for a reaction kettle as claimed in claim 4, characterized in that: The mounting bracket further comprises a mounting tube, the first rotating disk is rotatably disposed on the mounting tube, an extension portion is disposed at one end of the mounting tube away from the first rotating disk, and a plurality of third mounting holes are spaced apart from each other along the circumference of the mounting tube.

8. A stirring device for a reaction kettle as claimed in claim 7, characterized in that: The first stirring blade is provided with a through hole penetrating the first stirring blade, and the through hole is arranged close to the mounting tube.

9. A stirring device for a reaction kettle as claimed in claim 7, characterized in that: The stirring assembly further includes a second stirring blade, which is disposed at an end of the first stirring blade away from the mounting tube, and an included angle between the first stirring blade and the second stirring blade is an acute angle.

10. A stirring device for a reaction kettle as claimed in claim 1, characterized in that: The stirring shaft is provided with a plurality of stirring components, and the plurality of stirring components are arranged on the stirring shaft at intervals along the axial direction of the stirring shaft.

Citation Information

Patent Citations

  • Reaction kettle with stirring device

    CN215312388U