A double-station detection and sorting equipment

Abstract

The utility model discloses a double-station detection and sorting device, which comprises a placement base. A conveying frame is fixedly connected to the top of the placement base. A feeding device is arranged on the conveying frame. Two guard plates are fixedly connected to the top of the conveying frame, and the two guard plates are located on both sides of the feeding device. An L-shaped bracket is fixedly connected to the top of the placement base, and a detection camera is installed through the L-shaped bracket. A U-shaped bracket is fixedly connected to the conveying frame, and a sorting component is arranged through the U-shaped bracket; The utility model relates to the technical field of motor rotor detection; For this double-station detection and sorting device, the detection camera can be used to perform appearance detection on the surface of the motor rotor to detect whether there are defects. At the same time, the sorting component can be used to tractionally convey the detected motor rotor into the corresponding collection box, which is convenient for sorting, more convenient to use, and the device is more practical.

Description

Technical Field

[0001] The utility model relates to the technical field of motor rotor detection, in particular to a double-station detection and sorting device. Background Art

[0002] The motor is an electromagnetic device that realizes the conversion or transmission of electric energy according to the law of electromagnetic induction. The motor mainly consists of a stator part and a rotor part. Among them, the motor rotor has many inspection requirements during the production process, such as dispensing glue, welding wire, etc., which need to be inspected to detect whether the welding wire is leaking, whether the copper hook is skewed, whether the copper head is scratched, bumped, with too much glue or debris, etc. The machine vision inspection method is to use a CCD camera to convert the detected target into an image signal, manually analyze the characteristics of the picture, extract the features through the image algorithm, and then distinguish the pixel distribution, brightness, color and other information of the object through the numerical value of the feature, and convert it into a digital signal. The image processing system performs various operations on these signals to extract the characteristics of the target and realize the automatic detection function.

[0003] Announcement No. CN 219850847 U discloses a fully automatic motor rotor inspection device, which includes a frame, a visual inspection system, a rotor conveying track, a first cleaning mechanism, a second cleaning mechanism, an NG manipulator and an NG material box, and the visual inspection system includes a first inspection mechanism and a second inspection mechanism. Before the inspection, the first cleaning mechanism is used to remove the debris on the motor rotor, and then the first inspection mechanism is moved to detect whether there are still debris on the motor rotor. If not, the second inspection mechanism is directly started for inspection; if so, the second cleaning mechanism is used to clean it again before the second inspection mechanism is started for inspection to ensure that the motor rotor is clean when entering the inspection, thereby reducing interference and lowering the misjudgment rate. It can complete the precise inspection of the motor rotor's tiny defects, unclear boundaries, unstable features and other defects. The inspection is highly accurate and fast, ensuring product quality and improving product qualification rate.

[0004] However, the detection device has the following shortcomings: when in use, the device can detect the appearance of the motor rotor through the first detection mechanism, but it is often unable to sort the motor rotor after the detection is completed, and the operator needs to manually sort it, which increases the workload and is time-consuming and labor-intensive.

[0005] Therefore, the utility model provides a double-station detection and sorting device to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a double-station detection and sorting device to solve the above problems.

[0007] To achieve the above object, the utility model is realized by the following technical solutions: A double-station detection and sorting device, including a placement base, the top of the placement base is fixedly connected with a conveying frame, a feeding device is arranged on the conveying frame, the top of the conveying frame is fixedly connected with two guard plates, and the two guard plates are located on both sides of the feeding device. The top of the placement base is fixedly connected with an L-shaped bracket, a detection camera is installed through the L-shaped bracket, a C-shaped bracket is fixedly connected to the conveying frame, and a sorting component is arranged through the C-shaped bracket;

[0008] The sorting component includes a fixed cylinder penetrating and connected to the C-shaped bracket. The bottom of the fixed cylinder is rotationally penetrated and connected with a connecting shaft. The bottom end of the connecting shaft is fixedly connected with a traction plate. One side of the traction plate is fixedly connected with a sliding plate. The top end of the connecting shaft is fixedly connected with a driven gear. A driving motor is fixedly connected inside the fixed cylinder. A driving gear is fixedly connected to the output shaft of the driving motor, and the driving gear meshes with the driven gear.

[0009] Preferably, two collecting boxes are fixedly connected to the top of the placement base, and the two collecting boxes are respectively located on both sides of the conveying frame. Oblique plates are fixedly connected to both sides of the conveying frame, and one side of each of the two oblique plates slides and extends into the corresponding collecting box. The cooperation of the provided collecting boxes and oblique plates can facilitate the collection of motor rotors and separate the intact and defective motor rotors for subsequent processing.

[0010] Preferably, an installation cover is fixedly connected to the top of the placement base. Two slide rails are fixedly connected to the top of the installation cover. The same moving plate is slidably connected to the two slide rails. Two fastening seats are fixedly connected to the top of the moving plate. A first cylinder is fixedly connected to the installation cover, and the output shaft of the first cylinder is connected to the moving plate. The cooperation of the provided installation cover, slide rails, moving plate, fastening seats and first cylinder can facilitate the movement of the storage box on the moving plate, so as to facilitate alternate feeding and make it easier for the operator to handle the storage box.

[0011] Preferably, two material discharging openings are formed in the top of the moving plate. Two storage boxes are arranged on the moving plate, and the two storage boxes are respectively clamped with the corresponding fastening seats. A baffle is slidably inserted through the bottom of the storage box, and a jack is formed in the baffle. The cooperation of the provided material discharging openings, storage boxes, baffles and jacks can facilitate the motor rotor to fall into the material discharging openings.

[0012] Preferably, a second cylinder is fixedly connected to the bottom of the mounting cover, an extension plate is fixedly connected to the output shaft of the second cylinder, a third cylinder is fixedly connected to the extension plate, and a shift rod is fixedly connected to the output shaft of the third cylinder. By using the second cylinder, extension plate, third cylinder and shift rod in combination, the baffle can be easily pulled to move, thereby facilitating the unloading of the motor rotor.

[0013] Preferably, the bottom of the mounting cover is fixedly connected to a guide frame, the bottom of the mounting cover is fixedly connected to a reduction motor, the output shaft of the reduction motor is fixedly connected to a feeding wheel, and the feeding wheel is located in the guide frame. The guide frame, reduction motor and feeding wheel are used in combination to facilitate and orderly transport of the motor rotor to the feeding equipment.

[0014] Preferably, the inner wall of the fixed cylinder is fixedly connected with an annular block, and two symmetrically distributed limiting grooves are provided on the annular block. The outer wall of the connecting shaft is fixedly connected with two clamping rods, and one end of the clamping rod slides and extends into the corresponding limiting groove. The rotation angle of the connecting shaft can be limited by using the arranged annular block, limiting groove and clamping rod in combination to prevent the rotation amplitude from being too large and affecting the sorting effect.

[0015] Preferably, two mounting brackets are fixedly connected to the conveying frame, and proximity switches are fixedly connected to the two mounting brackets. The position of the motor rotor can be detected by using the mounting brackets and proximity switches in combination, so as to facilitate the operation of related devices.

[0016] Beneficial Effects

[0017] The utility model provides a double-station detection and sorting device. Compared with the prior art, it has the following advantages:

[0018] Beneficial effects:

[0019] (1) The dual-station inspection and sorting equipment can perform appearance inspection on the surface of the motor rotor through the detection camera to detect whether there are defects. At the same time, the inspection motor rotor can be pulled and transported to the corresponding collection box through the sorting component, which is convenient for sorting. The use is more convenient and the device is more practical.

[0020] (2) The dual-station inspection and sorting equipment can alternately load materials through the two storage boxes, avoiding the need to stop the machine for material change and affecting the inspection efficiency. At the same time, the second cylinder and the third cylinder can be used together to easily pull the baffle to move, so that the motor rotor in the storage box can enter the feeding wheel in an orderly manner, making the loading more orderly. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0022] Figure 2 is a three-dimensional external structure diagram of the sorting component in the present utility model;

[0023] Figure 3 is a schematic cross-sectional structure diagram of the sorting component in the present utility model;

[0024] Figure 4 is a schematic cross-sectional structure diagram of the storage box in the present utility model;

[0025] Figure 5 is an assembly drawing related to the feeding device and the feeding wheel in the present utility model;

[0026] Figure 6 is a schematic bottom structure diagram of the mounting cover in the present utility model;

[0027] Figure 7 is an assembly drawing related to the limiting groove and the clamping rod in the present utility model.

[0028] In the figure: 1, placing base; 2, conveying frame; 3, feeding device; 4, guard plate; 5, L-shaped bracket; 6, detection camera; 7, C-shaped bracket; 8, sorting component; 81, fixed cylinder; 82, connecting shaft; 83, traction plate; 84, sliding plate; 85, driven gear; 86, driving motor; 87, driving gear; 9, collection box; 10, inclined plate; 11, mounting cover; 12, slide rail; 13, moving plate; 14, buckle seat; 15, first cylinder; 16, discharge port; 17, storage box; 18, baffle; 19, jack; 20, second cylinder; 21, extension plate; 22, third cylinder; 23, guiding frame; 24, reduction motor; 25, feeding wheel; 26, annular block; 27, limiting groove; 28, clamping rod; 29, mounting bracket; 30, proximity switch. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0030] Embodiment 1:

[0031] Please refer to Figures 1 to 3, A double-station detection and sorting device, including a placement base 1. A conveying frame 2 is fixedly connected to the top of the placement base 1. A feeding device 3 is arranged on the conveying frame 2. The feeding device 3 adopts a belt-type conveying device, which is an existing mature technology. Two guard plates 4 are fixedly connected to the top of the conveying frame 2. The two guard plates 4 are located on both sides of the feeding device 3. An L-shaped bracket 5 is fixedly connected to the top of the placement base 1. A detection camera 6 is installed through the L-shaped bracket 5. The detection camera 6 adopts a CCD camera. A C-shaped bracket 7 is fixedly connected to the conveying frame 2. A sorting component 8 is arranged through the C-shaped bracket 7;

[0032] The sorting component 8 includes a fixed cylinder 81 penetrating and connected to the C-shaped bracket 7. The bottom of the fixed cylinder 81 is rotationally penetrated and connected with a connecting shaft 82. The bottom end of the connecting shaft 82 is fixedly connected with a traction plate 83. One side of the traction plate 83 is fixedly connected with a sliding plate 84. The sliding plate 84 is made of wear-resistant plastic material. The top end of the connecting shaft 82 is fixedly connected with a driven gear 85. A driving motor 86 is fixedly connected inside the fixed cylinder 81. A driving gear 87 is fixedly connected to the output shaft of the driving motor 86. The driving gear 87 meshes with the driven gear 85.

[0033] Embodiment Two:

[0034] Please refer to Figures 1 to 7, this embodiment provides a technical solution based on the first embodiment: two collecting boxes 9 are fixedly connected to the top of the placing base 1, and the two collecting boxes 9 are respectively located on both sides of the conveying frame 2, and both sides of the conveying frame 2 are fixedly connected with inclined plates 10, and one side of the two inclined plates 10 slides and extends into the corresponding collecting boxes 9 respectively; a mounting cover 11 is fixedly connected to the top of the placing base 1, and two slide rails 12 are fixedly connected to the top of the mounting cover 11, and the same moving plate 13 is slidably connected to the two slide rails 12, and the top of the moving plate 13 is fixedly connected with two buckle seats 14, and a first cylinder 15 is fixedly connected to the mounting cover 11, and the output shaft of the first cylinder 15 is connected to the moving plate 13; two feeding ports 16 are provided on the top of the moving plate 13, and two storage boxes 17 are arranged on the moving plate 13, and the two storage boxes 17 are respectively snap-fitted with the corresponding buckle seats 14, and the bottom of the storage box 17 is slidably and interlacedly connected with The baffle 18 has a socket 19 thereon; the bottom of the mounting cover 11 is fixedly connected to a second cylinder 20, an extension plate 21 is fixedly connected to the output shaft of the second cylinder 20, a third cylinder 22 is fixedly connected to the extension plate 21, and a lever is fixedly connected to the output shaft of the third cylinder 22; the bottom of the mounting cover 11 is fixedly connected to a guide frame 23, the bottom of the mounting cover 11 is fixedly connected to a reduction motor 24, a feed wheel 25 is fixedly connected to the output shaft of the reduction motor 24, and the feed wheel 25 is located in the guide frame 23; the inner wall of the fixed cylinder 81 is fixedly connected to an annular block 26, two symmetrically distributed limit grooves 27 are provided on the annular block 26, and the outer wall of the connecting shaft 82 is fixedly connected to two clamping rods 28, one end of the clamping rod 28 slides and extends into the corresponding limit groove 27; two mounting brackets 29 are fixedly connected to the conveying frame 2, and both mounting brackets 29 are fixedly connected to proximity switches 30.

[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0036] Working principle: In use, two storage boxes 17 with motor rotors are placed on the movable plate 13, and are clamped on the buckle seat 14, with the bottom opening aligned with the corresponding discharge port 16, and then the third cylinder 22 is started to insert the lever into the jack 19, and then the second cylinder 20 is started, and the second cylinder 20 pushes the extension plate 21 to move, so that the lever pulls the baffle 18 to move, and at this time, the motor rotor in the storage box 17 falls into the surface groove of the feeding wheel 25 through the discharge port 16, and rolls into the guide frame 23, and finally falls onto the feeding device 3, and the feeding device 3 drives the motor rotor to move, so that it enters the bottom of the detection camera 6 for detection. The camera 6 performs an appearance inspection on it to detect whether it has any defects, and then the feeding device 3 drives it to move continuously, and controls the rotation angle of the traction plate 83 according to the detection result of the motor rotor. It only needs to start the driving motor 86, and the driving motor 86 drives the connecting shaft 82 meshing with it to rotate through the active gear 87. The connecting shaft 82 drives the traction plate 83 to rotate and tilt it at a certain angle. When the motor rotor on the feeding device 3 contacts the slide plate 84, it can fall into different collection boxes 9 according to its tilt angle. The intact motor rotor enters the same collection box 9, and the defective motor rotor enters the same collection box 9 to complete the sorting work.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dual-station detection and sorting device, comprising a placement base (1), characterized in that: The top of the placement base (1) is fixedly connected with a conveying rack (2). A feeding device (3) is arranged on the conveying rack (2). The top of the conveying rack (2) is fixedly connected with two guard plates (4). The two guard plates (4) are located on both sides of the feeding device (3). The top of the placement base (1) is fixedly connected with an L-shaped bracket (5). A detection camera (6) is installed through the L-shaped bracket (5). A U-shaped bracket (7) is fixedly connected to the conveying rack (2). A sorting assembly (8) is arranged through the U-shaped bracket (7); The sorting assembly (8) includes a fixed cylinder (81) penetrating and connected to the U-shaped bracket (7). The bottom of the fixed cylinder (81) is rotatably penetrated and connected with a connecting shaft (82). The bottom end of the connecting shaft (82) is fixedly connected with a traction plate (83). One side of the traction plate (83) is fixedly connected with a sliding plate (84). The top end of the connecting shaft (82) is fixedly connected with a driven gear (85). A driving motor (86) is fixedly connected inside the fixed cylinder (81). A driving gear (87) is fixedly connected to the output shaft of the driving motor (86). The driving gear (87) meshes with the driven gear (85).

2. A dual-station detection and sorting device according to claim 1, characterized in that: The top of the placement base (1) is fixedly connected with two collection boxes (9). The two collection boxes (9) are respectively located on both sides of the conveying rack (2). Oblique plates (10) are fixedly connected to both sides of the conveying rack (2). One side of each of the two oblique plates (10) slides and extends into the corresponding collection box (9).

3. A dual-station detection and sorting device according to claim 2, characterized in that: The top of the placement base (1) is fixedly connected with an installation cover (11). The top of the installation cover (11) is fixedly connected with two slide rails (12). The same moving plate (13) is slidably connected to the two slide rails (12). The top of the moving plate (13) is fixedly connected with two buckling seats (14). A first cylinder (15) is fixedly connected to the installation cover (11). The output shaft of the first cylinder (15) is connected to the moving plate (13).

4. A dual-station detection and sorting device according to claim 3, characterized in that: Two material discharge openings (16) are formed in the top of the moving plate (13). Two storage boxes (17) are arranged on the moving plate (13). The two storage boxes (17) are respectively clamped with the corresponding buckling seats (14). A baffle (18) is slidably inserted through the bottom of the storage box (17). A jack (19) is formed in the baffle (18).

5. The double-station detection and sorting equipment according to claim 3 is characterized in that: The bottom of the installation cover (11) is fixedly connected with a second cylinder (20). An extension plate (21) is fixedly connected to the output shaft of the second cylinder (20). A third cylinder (22) is fixedly connected to the extension plate (21). A dial rod is fixedly connected to the output shaft of the third cylinder (22).

6. A dual-station detection and sorting device according to claim 3, characterized in that: The bottom of the installation cover (11) is fixedly connected with a guide frame (23). The bottom of the installation cover (11) is fixedly connected with a reduction motor (24). A feeding wheel (25) is fixedly connected to the output shaft of the reduction motor (24). The feeding wheel (25) is located inside the guide frame (23).

7. The double-station detection and sorting equipment according to claim 1, characterized in that: The inner wall of the fixed cylinder (81) is fixedly connected with an annular block (26), and two symmetrically distributed limiting grooves (27) are provided on the annular block (26). The outer wall of the connecting shaft (82) is fixedly connected with two clamping rods (28), and one end of the clamping rod (28) slides and extends into the corresponding limiting groove (27).

8. The double-station detection and sorting equipment according to claim 1, characterized in that: Two mounting brackets (29) are fixedly connected to the conveying frame (2), and proximity switches (30) are fixedly connected to the two mounting brackets (29).

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