A continuous punching machine for connecting steel strips
By designing the support block and suction rod inside the forming hole in the continuous hole press of the connecting steel belt, combined with the combination of piston plate and cylinder, the problem of residual material falling in the traditional hole press is solved, and the continuity and efficiency of the processing of the surface hole of the connecting steel belt is achieved.
Patent Information
- Application Number
- CN202323536814.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2033-12-25
AI Technical Summary
When traditional hole presses are processed and connected to steel strips, the remaining material stamped easily falls on the hole pressing table, affecting the subsequent processing effect, and may interrupt processing and reduce efficiency.
A continuous hole press connecting steel belt is designed, using support blocks and suction rods inside the molded holes, combining piston plates and cylinders, and using negative pressure to absorb residual materials to prevent them from falling, and automatically collect residual materials through the lead channel.
It effectively avoids the fall of residual material, ensures the continuity and efficiency of the processing of the surface holes of the connecting steel belt, reduces the cleaning frequency, and improves the overall processing efficiency.
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Figure CN222695789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel strip punching processing, in particular to a continuous punching machine for connecting steel strips. Background Art
[0002] The connecting steel belt is a connecting piece used when assembling wooden packaging boxes. It is used to fix two adjacent wooden board sides together. In order to facilitate fixing the connecting steel belt on the surface of the wooden board, a hole structure needs to be processed on the surface of the connecting steel belt before using it.
[0003] The holes in the connecting steel strip are generally punched out. When a traditional punching machine is in use, the residual material on the surface of the punched connecting steel strip is easy to fall onto the punching table. If it is not cleaned up in time, it will affect the subsequent hole processing effect of the connecting steel strip. If the residual material on the surface of the punching table is cleaned up, the hole processing of the connecting steel strip will be interrupted, affecting the efficiency of the hole processing on the surface of the connecting steel strip. Utility Model Content
[0004] In order to solve the problem that the residual material on the surface of the connecting steel strip punched out by the above traditional punching machine is easy to fall on the punching table, which will affect the subsequent hole processing effect of the connecting steel strip, interrupt the hole processing of the connecting steel strip, and affect the efficiency of the hole processing on the surface of the connecting steel strip, the utility model is implemented through the following technical scheme: a continuous punching machine for connecting steel strips, including a machine table, two rows of punching modules are installed in the box body above the machine table, the lower end surface of the punching module is installed with a punching rod, the punching rod is installed by using the punching module, the upper surface of the machine table is fixedly installed with a support table, the upper surface of the support table is provided with a pressing groove, the width of the pressing groove is adapted to the width of the connecting steel strip, and the connecting steel strip to be punched is placed in the pressing groove;
[0005] The bottom surface of the pressing groove is provided with two rows of forming holes, and the forming holes are correspondingly arranged directly below the pressing rod. The pressing rod cooperates with the forming holes to perform a pressing forming process on the surface of the connecting steel strip;
[0006] A support block is installed inside the forming hole for sliding up and down, a return spring is provided between the lower surface of the support block and the inner wall of the forming hole, and a suction rod is installed inside the support block to absorb the residual material dropped from the pressing hole on the surface of the connecting steel strip to prevent the residual material from falling into the pressing groove.
[0007] Furthermore, the interior of the suction rod is a hollow tube, the upper end of the hollow tube is communicated with the pressing groove, a sealing gasket is fixedly installed on the upper end of the suction rod, and the sealing gasket protrudes from the upper surface of the support block. The design of the sealing gasket can increase the contact sealing effect between the connecting steel belt and the upper end of the suction rod;
[0008] A cylinder is fixedly installed on the bottom surface of the forming hole, and a piston plate is sealed and slidably installed up and down inside the cylinder. The lower end of the suction rod is fixedly connected to the piston plate, and the hollow tube inside the suction rod is connected to the space inside the cylinder above the piston plate. A through hole is opened on the bottom surface of the cylinder, and the space pressure inside the cylinder below the piston plate is the same as the atmospheric pressure.
[0009] When the hole-pressing rod moves downward and pushes the remaining material of the connected steel strip into the forming hole, the remaining material pushes the supporting block and the suction rod to move downward. At the same time, the lower surface of the remaining material contacts the sealing gasket. When the suction rod moves downward, it pushes the piston plate to move together. The air pressure in the space inside the cylinder above the piston plate drops, thereby generating negative pressure in the hollow tube inside the suction rod. The adsorption effect of the negative pressure is used to make the remaining material adsorbed on the surface of the sealing gasket, thereby preventing the remaining material from being brought into the pressing groove when the hole-pressing rod is reset.
[0010] Furthermore, material guide channels are provided on both sides of the forming hole, the suction rod is slidably installed inside the support block, a second return spring is provided between the piston plate and the bottom surface inside the cylinder, and the speed of the support block moving up and returning to its original position is less than the speed of the suction rod moving up and returning to its original position;
[0011] The diameter of the support block is smaller than the aperture of the forming hole. A group of blocks are rotatably installed on the inner wall of the forming hole. The blocks are located on the lower side of the material guide channel. The blocks are designed to be tilted downward, and a spring is provided between the blocks and the inner wall of the forming hole.
[0012] When the support block and the suction rod are reset, the upper end of the suction rod lifts up the residual material. When the side of the residual material moves to the position of the stopper, the residual material will tip over. At the same time, the air pressure inside the suction rod returns to the atmospheric pressure. When the tipped residual material moves to the position of the material guide channel, it slides into the material guide channel, and the residual material is collected centrally using the material guide channel.
[0013] Furthermore, a limit block is fixedly installed on the upper surface of the piston plate to limit the upward position of the suction rod.
[0014] Furthermore, at least two sets of mounting plates are fixedly installed on the inner side wall of the box above the machine, and vertical support guide rods are fixedly installed on the surface of the mounting plates, and support frames are simultaneously installed on the surfaces of the plurality of support guide rods so as to slide up and down;
[0015] A guide rail is fixedly installed transversely on the side surface of the support frame, a plurality of slide seats are installed on the surface of the guide rail, a support plate is fixedly installed on the surface of the slide seat, and two longitudinally distributed hole-pressing modules are fixedly installed on the surface of the same support plate at the same time;
[0016] Hydraulic rods are installed on the side walls on both sides of the box above the machine, and a pressing plate is fixedly installed on the lower end of the hydraulic rod, and the pressing plate is fixedly connected to the supporting frame.
[0017] Furthermore, the number of holes in a row of the forming holes is greater than the number of hole pressing rods in a row;
[0018] A driving motor is installed inside the slide seat, and the driving motor is used to adjust the lateral position of the slide seat on the guide rail surface.
[0019] The driving motor is used to adjust the distance between two adjacent slide seats, thereby changing the distance between two adjacent hole pressing rods, and in coordination with the forming holes, the hole spacing of the holes on the surface of the connecting steel strip can be changed.
[0020] Furthermore, a steel belt input assembly and a steel belt output assembly are respectively provided at both ends of the support platform, and the steel belt input assembly and the steel belt output assembly both include:
[0021] A mounting seat, the mounting seat is U-shaped, a lower roller is rotatably mounted on the inner wall of the mounting seat, the uppermost surface of the lower roller is not lower than the bottom surface of the pressing groove, and the lower roller is driven to rotate by a motor device installed on the side surface of the mounting seat;
[0022] An upper roller, both ends of which are rotatably mounted with mounting blocks, and the mounting blocks are slidably mounted up and down inside the mounting seat;
[0023] The telescopic cylinder is fixedly mounted on the upper surface of the mounting seat. The telescopic cylinder is a hydraulic cylinder or a pneumatic cylinder. The telescopic rod of the telescopic cylinder is fixedly connected to the mounting block.
[0024] The telescopic cylinder can be used to adjust the position of the upper roller up and down, thereby adjusting the distance between the upper roller and the lower roller. When the connecting steel belt enters between the lower roller and the upper roller, the upper roller is used to press the connecting steel belt, and the motor equipment is used to drive the lower roller to rotate. The lower roller cooperates with the upper roller to convey the connecting steel belt.
[0025] Compared with the prior art, the utility model has the following beneficial effects:
[0026] The continuous punching machine for connecting steel strips can utilize the suction effect of the suction rod on the residual material after the connecting steel strip processing through the combined design of the support block and suction rod inside the forming hole, the piston plate and the cylinder to prevent the residual material from falling into the pressing groove. At the same time, the combined design of the support block and suction rod, the material guide channel and the stopper can automatically transport the residual material to the material guide channel when the support block and the suction rod are reset, so as to facilitate the centralized collection of the residual material. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the surface hole forming of the connecting steel belt of the utility model;
[0028] Figure 2 The utility model is a three-dimensional structure of a punching machine Figure 1 ;
[0029] Figure 3 The utility model is a three-dimensional structure of a punching machine Figure 2 ;
[0030] Figure 4 This is the front view of the internal structure of the punching machine of the utility model;
[0031] Figure 5 This is a three-dimensional diagram of the support frame and its side hole-pressing rod distribution structure of the utility model;
[0032] Figure 6 This is the front view of the internal structure of the support platform of the utility model;
[0033] Figure 7 This is a front view of the internal structure of the support block, suction rod and cylinder of the utility model;
[0034] Figure 8 It is a three-dimensional diagram of the structure of the steel belt input component or the steel belt output component of the utility model.
[0035] In the figure: 1. machine table; 2. mounting plate; 21. support guide rod; 3. support frame; 31. guide rail; 4. slide seat; 5. support plate; 51. punching module; 6. hydraulic rod; 61. pressing plate; 7. support table; 71. pressing groove; 72. forming hole; 721. stopper; 73. material guide channel; 8. support block; 81. reset spring 1; 9. suction rod; 91. sealing gasket; 92. piston plate; 921. limit block; 10. cylinder; 101. reset spring 2; 11. steel belt input assembly; 12. steel belt output assembly; 13. mounting seat; 131. lower roller; 132. upper roller; 133. telescopic cylinder. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] The embodiment of the continuous punching machine for connecting steel strips is as follows:
[0038] See also Figure 1-Figure 8A continuous punching machine for connecting steel strips includes a machine platform 1, at least two sets of mounting plates 2 are fixedly installed on the inner wall of a box body above the machine platform 1, vertical support guide rods 21 are fixedly installed on the surface of the mounting plates 2, and support frames 3 are simultaneously installed on the surfaces of the multiple support guide rods 21 for sliding up and down.
[0039] A guide rail 31 is fixedly installed on the side surface of the support frame 3 in a transverse direction, a plurality of slide seats 4 are installed on the surface of the guide rail 31, and a support plate 5 is fixedly installed on the surface of the slide seat 4.
[0040] Two rows of punching modules 51 are installed in the box above the machine 1, and a punching rod is installed on the lower end surface of the punching module 51. The punching rod is installed using the punching module 51, and two longitudinally distributed punching modules 51 are fixedly installed on the surface of the same support plate 5 at the same time; hydraulic rods 6 are installed on the side walls on both sides of the box above the machine 1, and a pressing plate 61 is fixedly installed on the lower end of the hydraulic rod 6, and the pressing plate 61 is fixedly connected to the support frame 3.
[0041] A support platform 7 is fixedly mounted on the upper surface of the machine platform 1 . A pressing groove 71 is provided on the upper surface of the support platform 7 . The width of the pressing groove 71 matches the width of the connecting steel strip. The connecting steel strip to be pressed is placed in the pressing groove 71 .
[0042] Two rows of forming holes 72 are provided on the bottom surface of the pressing groove 71, and there is a corresponding forming hole 72 just below the pressing rod. The pressing rod cooperates with the forming hole 72 to perform pressing and forming processing on the surface of the connecting steel belt; the number of holes in a row of forming holes 72 is greater than the number of hole pressing rods in a row; a driving motor is installed inside the slide 4, and the driving motor is used to adjust the lateral position of the slide 4 on the surface of the guide rail 31, and the driving motor is used to adjust the spacing between two adjacent slides 4, thereby changing the distance between two adjacent pressing rods, and cooperating with the forming hole 72, the hole spacing of the holes on the surface of the connecting steel belt can be changed.
[0043] A support block 8 is installed inside the forming hole 72 for sliding up and down, and a return spring 81 is provided between the lower surface of the support block 8 and the inner wall of the forming hole 72. A suction rod 9 is installed inside the support block 8 to absorb the residual material dropped from the pressing hole on the surface of the connecting steel strip to prevent the residual material from falling into the pressing groove 71.
[0044] The interior of the suction rod 9 is a hollow tube, the upper end of the hollow tube is connected to the pressing groove 71, and a sealing gasket 91 is fixedly installed on the upper end of the suction rod 9. The sealing gasket 91 protrudes from the upper surface of the support block 8. The design of the sealing gasket 91 can increase the contact sealing effect between the connecting steel belt and the upper end of the suction rod 9.
[0045] A cylinder 10 is fixedly installed on the bottom surface of the forming hole 72, and a piston plate 92 is sealed and slidably installed inside the cylinder 10. The lower end of the suction rod 9 is fixedly connected to the piston plate 92, and a limit block 921 is fixedly installed on the upper surface of the piston plate 92 for limiting the upward position of the suction rod 9. The hollow tube inside the suction rod 9 is connected to the space inside the cylinder 10 above the piston plate 92. A through hole is opened on the bottom surface of the cylinder 10, and the space pressure inside the cylinder 10 below the piston plate 92 is the same as the atmospheric pressure.
[0046] When the punching rod moves downward and pushes the remaining material of the connected steel strip into the forming hole 72, the remaining material pushes the support block 8 and the suction rod 9 to move downward, and at the same time, the lower surface of the remaining material contacts the sealing gasket 91. When the suction rod 9 moves downward, it pushes the piston plate 92 to move together, and the air pressure in the space inside the cylinder 10 above the piston plate 92 drops, thereby generating negative pressure in the hollow tube inside the suction rod 9. The adsorption effect of the negative pressure is used to make the remaining material adsorbed on the surface of the sealing gasket 91, so as to avoid the remaining material being brought into the pressing groove 71 when the punching rod is reset.
[0047] A material guide channel 73 is opened on both sides of the forming hole 72, and the suction rod 9 is installed inside the support block 8 for sliding up and down. A return spring 101 is provided between the piston plate 92 and the bottom surface inside the cylinder 10. The speed at which the support block 8 moves up and returns to its original position is lower than the speed at which the suction rod 9 moves up and returns to its original position.
[0048] The diameter of the support block 8 is smaller than the aperture of the forming hole 72 . A group of stops 721 are rotatably installed on the inner wall of the forming hole 72 . The stops 721 are located on the lower side of the material guide channel 73 . The stops 721 are designed to be tilted downward, and a spring is provided between the stops 721 and the inner wall of the forming hole 72 .
[0049] When the support block 8 and the suction rod 9 are reset, the upper end of the suction rod 9 lifts up the residual material. When the side of the residual material moves to the position of the stopper 721, the residual material will overturn. At the same time, the air pressure inside the suction rod 9 returns to the atmospheric pressure. When the overturned residual material moves to the position of the material guide channel 73, it slides into the material guide channel 73, and the residual material is collected in a centralized manner by using the material guide channel 73.
[0050] A steel belt input assembly 11 and a steel belt output assembly 12 are respectively provided at both ends of the support platform 7. The steel belt input assembly 11 and the steel belt output assembly 12 both include a mounting seat 13, a lower roller 131, an upper roller 132 and a telescopic cylinder 133. The mounting seat 13 is U-shaped, and the lower roller 131 is rotatably mounted on the inner wall of the mounting seat 13. The uppermost surface of the lower roller 131 is not lower than the bottom surface of the pressure groove 71, and the lower roller 131 is driven to rotate by a motor device installed on the side surface of the mounting seat 13.
[0051] Both ends of the upper roller 132 are rotatably mounted with mounting blocks, and the mounting blocks are slidably mounted inside the mounting seat 13 up and down; the telescopic cylinder 133 is fixedly mounted on the upper surface of the mounting seat 13, and the telescopic cylinder 133 is a hydraulic cylinder or a pneumatic cylinder, and the telescopic rod of the telescopic cylinder 133 is fixedly connected to the mounting block.
[0052] The telescopic cylinder 133 can be used to adjust the position of the upper roller 132 up and down, thereby adjusting the distance between the upper roller 132 and the lower roller 131. When the connecting steel belt enters between the lower roller 131 and the upper roller 132, the upper roller 132 is used to press the connecting steel belt, and the motor equipment is used to drive the lower roller 131 to rotate. The lower roller 131 cooperates with the upper roller 132 to convey the connecting steel belt.
[0053] Working principle of punching machine:
[0054] First, use the steel belt input assembly 11 to transport the connecting steel belt to the pressing groove 71. When the connecting steel belt moves to a suitable position, start the hydraulic rod 6. The hydraulic rod 6 drives the support frame 3 to move downward through the pressing plate 61. The support frame 3 drives the punching module 51 in the support plate 5 to move downward together. The punching module 51 drives the punching rod to move in the direction of the connecting steel belt.
[0055] After the punching rod contacts the surface of the connecting steel strip, the punching rod cooperates with the forming hole 72 to punch a hole on the surface of the connecting steel strip. At the same time, the residual material after the hole is formed on the surface of the connecting steel strip enters the forming hole 72 and continues to move downward under the action of the punching rod. The residual material pushes the support block 8 and the suction rod 9 to move downward. At the same time, the lower surface of the residual material contacts the sealing gasket 91. When the suction rod 9 moves downward, it pushes the piston plate 92 to move together. The air pressure in the space inside the cylinder 10 above the piston plate 92 decreases, thereby generating negative pressure in the hollow tube inside the suction rod 9. The adsorption effect of the negative pressure is used to make the residual material adsorbed on the surface of the sealing gasket 91, thereby preventing the residual material from being brought into the pressing groove 71 when the punching rod is reset.
[0056] When the support block 8 and the suction rod 9 are reset, the upper end of the suction rod 9 lifts up the residual material. When the side of the residual material moves to the position of the stopper 721, the residual material will overturn. At the same time, the air pressure inside the suction rod 9 returns to the atmospheric pressure. When the overturned residual material moves to the position of the material guide channel 73, it slides into the material guide channel 73, and the residual material is collected in a centralized manner by using the material guide channel 73.
[0057] After the holes on the surface of the connecting steel strip in the pressing groove 71 are processed, the steel strip input assembly 11 and the steel strip output assembly 12 are continued to be used to transport the processed connecting steel strip out of the pressing groove 71, and the connecting steel strip to be processed is transported into the pressing groove 71, and the above operation is continued, thereby realizing continuous hole pressing processing of the connecting steel strip.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous punching machine for connecting steel strips, comprising a machine platform (1), wherein two rows of punching modules (51) are installed in a box above the machine platform (1), punching rods are installed on the lower end surfaces of the punching modules (51), and a support platform (7) is fixedly installed on the upper surface of the machine platform (1), characterized in that: The upper surface of the support platform (7) is provided with a pressing groove (71), and the connecting steel strip to be pressed is placed in the pressing groove (71); The bottom surface of the pressing groove (71) is provided with two rows of forming holes (72), and the forming holes (72) are correspondingly located directly below the hole pressing rod; A support block (8) is installed inside the forming hole (72) for sliding up and down, a return spring (81) is provided between the lower surface of the support block (8) and the inner wall of the forming hole (72), and a suction rod (9) is installed inside the support block (8), and the suction rod (9) is used to absorb the residual material dropped from the pressing hole on the surface of the connecting steel strip to prevent the residual material from falling into the pressing groove (71).
2. A continuous punching machine for connecting steel strips according to claim 1, characterized in that: The interior of the suction rod (9) is a hollow tube, and a sealing gasket (91) is fixedly installed on the upper end of the suction rod (9), and the sealing gasket (91) protrudes from the upper surface of the support block (8); A cylinder (10) is fixedly mounted on the bottom surface of the forming hole (72), a piston plate (92) is sealed and slidably mounted up and down inside the cylinder (10), the lower end of the suction rod (9) is fixedly connected to the piston plate (92), and the hollow tube inside the suction rod (9) is connected to the space inside the cylinder (10) above the piston plate (92).
3. A continuous punching machine for connecting steel strips according to claim 2, characterized in that: Material guide channels (73) are provided on both sides of the forming hole (72); the suction rod (9) is slidably mounted inside the support block (8) up and down; a second return spring (101) is provided between the piston plate (92) and the bottom surface inside the cylinder (10); and the speed at which the support block (8) moves upward and returns to its original position is lower than the speed at which the suction rod (9) moves upward and returns to its original position; The diameter of the support block (8) is smaller than the aperture of the forming hole (72); a group of stoppers (721) are rotatably mounted on the inner wall of the forming hole (72); the stoppers (721) are located on the lower side of the material guiding channel (73); the stoppers (721) are designed to be tilted downward; and a spring is provided between the stoppers (721) and the inner wall of the forming hole (72).
4. A continuous punching machine for connecting steel strips according to claim 3, characterized in that: A limiting block (921) is fixedly mounted on the upper surface of the piston plate (92).
5. A continuous punching machine for connecting steel strips according to any one of claims 1 to 4, characterized in that: At least two sets of mounting plates (2) are fixedly mounted on the inner side wall of the box above the machine platform (1); vertical support guide rods (21) are fixedly mounted on the surface of the mounting plates (2); and support frames (3) are simultaneously mounted on the surfaces of the plurality of support guide rods (21) in a manner that they can slide up and down; A guide rail (31) is fixedly installed transversely on the side surface of the support frame (3), a plurality of slide seats (4) are installed on the surface of the guide rail (31), a support plate (5) is fixedly installed on the surface of the slide seat (4), and two longitudinally distributed hole-pressing modules (51) are simultaneously fixedly installed on the surface of the same support plate (5); Hydraulic rods (6) are installed on the side walls on both sides of the box body above the machine platform (1), and a pressing plate (61) is fixedly installed at the lower end of the hydraulic rod (6), and the pressing plate (61) is fixedly connected to the support frame (3).
6. A continuous punching machine for connecting steel strips according to claim 5, characterized in that: The number of holes in a row of the forming holes (72) is greater than the number of hole pressing rods in a row; A driving motor is installed inside the slide seat (4), and the driving motor is used to adjust the lateral position of the slide seat (4) on the surface of the guide rail (31).
7. The continuous punching machine for connecting steel strips according to claim 6, characterized in that: A steel belt input assembly (11) and a steel belt output assembly (12) are respectively provided at both ends of the support platform (7), and the steel belt input assembly (11) and the steel belt output assembly (12) both comprise: A mounting seat (13), the mounting seat (13) being U-shaped, a lower roller (131) being rotatably mounted on the inner wall of the mounting seat (13), and the uppermost surface of the lower roller (131) being not lower than the bottom surface of the pressing groove (71); An upper roller (132), both ends of the upper roller (132) are rotatably mounted with mounting blocks, and the mounting blocks are slidably mounted up and down inside the mounting seat (13); The telescopic cylinder (133) is fixedly mounted on the upper surface of the mounting seat (13), and the telescopic rod of the telescopic cylinder (133) is fixedly connected to the mounting block.