A shaft guide tube punching processing device
By designing a shaft guide pipe punching processing device with a rotatable die core and a frosted surface, the burr problem after the shaft guide pipe is solved, achieving efficient burr removal and improved production efficiency.
Patent Information
- Application Number
- CN202421430851.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The shaft guide tube is prone to protruding burrs after punching, which may scratch the pipe or hinder the movement of the fluid, resulting in reduced production efficiency and increased costs.
A shaft guide tube punching processing device is designed, using a rotatable die core and particle matte surface, and punching is performed through a gear slip mechanism and a hydraulic cylinder drive punch, while removing burrs using the rotating and matte surface of the die core.
Effectively removes burrs from the shaft guide tube, improves the degree of automation and convenience of processing, reduces labor costs and production time, and improves the stability and reliability of production.
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Figure CN222695810U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a shaft guide tube punching processing device. Background Art
[0002] In the existing punching processing technology for shaft guide tubes, a punch is often used to directly punch the workpiece confined on the die core. The part of the workpiece to be punched will be processed out by the punch through extrusion. Compared with drilling, punching is faster and more convenient, and the punching size is fixed, which reduces processing errors.
[0003] After the shaft guide tube is punched, it can more conveniently allow hydraulic transmission pipelines, wires, etc. to pass smoothly, and it can also effectively reduce the resistance encountered by the fluid when flowing in the pipeline. However, it should be noted that when punching the workpiece, raised burrs are often produced on the back of the workpiece. The presence of these burrs may scratch the transmission pipeline, causing it to be damaged, and may also hinder the normal movement of the fluid and affect its smoothness. In view of this, an additional process specifically for trimming burrs is required in the future. This will inevitably increase the cost of manpower, and also reduce the overall production efficiency to a certain extent, so that the production progress is adversely affected to a certain extent. Utility Model Content
[0004] In order to solve the problem that the shaft guide tube generates raised burrs, which may scratch the pipeline or hinder the movement of fluid, the utility model provides a shaft guide tube punching processing device.
[0005] The utility model adopts the following technical solutions to achieve the technical purpose:
[0006] A shaft guide tube punching processing device comprises a bottom plate, a discharge port is arranged in the middle of the bottom plate, and workpieces and waste materials can pass through the bottom plate, a support plate is fixedly connected to the upper side of the bottom plate, a connecting plate is fixedly connected to the upper end of the supporting plate, the connecting plate supports the components arranged on its upper surface, a punching mechanism is arranged on the upper side of the connecting plate, a suspension plate is fixedly connected to one end of the connecting plate, a support frame is fixedly connected to the upper side of the suspension plate, a clamping mechanism is arranged on the upper end of the support frame, a fixing plate is fixedly connected to the outer edge of the top side of the bottom plate, and a fixing plate is fixedly connected to the top side of the fixing plate. A first cylinder, wherein the inner end of the first cylinder is fixedly connected with a gear sliding mechanism, the lower side of the gear sliding mechanism is slidably connected to the upper end of the bottom plate, the inner end of the clamping mechanism is clamped with a mold core, a hollow opening is provided inside the mold core, a clamping hole is provided at the top of the side of the mold core, a through hole is provided in the middle of the mold core, a waste opening is provided at the bottom of the side of the mold core, a limiting ring is provided below the waste opening, a limiting block is fixedly connected to the inner end of the top side of the connecting plate, the outer side of the mold core movably penetrates the inner wall of the limiting block, and the gap therein can accommodate a workpiece.
[0007] Furthermore, the gear sliding mechanism includes a U-shaped movable plate, the inner lower end of the U-shaped movable plate is fixedly connected to a motor, the output end of the motor is fixedly connected to a first bevel gear, the upper inner end of the first bevel gear is meshingly connected to a second bevel gear, the lower end of the second bevel gear is meshingly connected to a third bevel gear, the outer end of the third bevel gear is movably connected to an axle seat, the bottom end of the axle seat is fixedly connected to the inner lower end of the U-shaped movable plate, and the third bevel gear supports the second bevel gear and the mold core connected above.
[0008] Furthermore, the upper end of the second bevel gear is fixedly connected to the bottom end of the mold core, and the outer side of the upper end of the U-shaped movable plate is movably connected to the inside of the limiting ring, thereby supporting the upper mold core and the workpiece placed therein.
[0009] Furthermore, the clamping mechanism includes a second cylinder, the inner end of the second cylinder is fixedly connected to a clamping plate, the inner side of the clamping plate is fixedly connected to a clamping joint, which can be locked with a clamping hole in the mold core to fix the mold core in a certain position. The clamping plate is semicircular, which can better fit the outer wall of the mold core and increase the friction between the mold core and the mold core. The clamping mechanism is provided with two groups, and the two groups of clamping mechanisms are respectively located on both sides of the mold core.
[0010] Furthermore, the punching mechanism includes a hydraulic cylinder, the inner end of the hydraulic cylinder is fixedly connected to a movable plate, the inner side of the movable plate is fixedly connected to a punch, two punches are provided, and multiple punches can punch out multiple holes at the same time.
[0011] Furthermore, the hydraulic cylinder is fixedly connected to the top of the connecting plate, the movable plate is movably connected to the upper surface of the connecting plate, and the connecting plate moves back and forth to drive the multiple punches.
[0012] Furthermore, the outer surface of the mold core is provided with granular frosting to increase the friction with the inner wall of the workpiece.
[0013] In summary, the utility model mainly has the following beneficial effects:
[0014] 1. The guide tube punching processing device can effectively scrape off the annoying burrs in the shaft guide tube by setting a rotatable mold core without manual intervention. The burrs can be removed synchronously at the moment of punching, which greatly improves the convenience and automation of operation. At the same time, the waste generated in the process of removing the burrs will be smoothly discharged from the machine through the hollow mold core, and will not cause accumulation and residue in the machine, so as not to have any adverse effects on the production of the next batch of workpieces, reducing the cumbersome process of removing burrs that originally needed to rely on manpower, and reducing the investment in labor costs.
[0015] 2. The guide tube punching processing device can be used to smoothly remove the workpiece from the machine outlet after the workpiece is processed. There is no need to manually remove the shaft guide tube from the limit block one by one, which greatly saves time costs, avoids the tedious and time-consuming manual operation, and reduces the mistakes and uncertainties that may be caused by manual operation, further improving the stability and reliability of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the mold core parts of the utility model;
[0020] Figure 5 It is a right sectional view of the utility model;
[0021] Figure 6 It is a schematic diagram of the structure of the clamping parts of the utility model.
[0022] 1. Bottom plate; 2. Discharge port; 3. Support plate; 4. Connecting plate; 5. Fixed plate; 6. First cylinder; 7. Gear sliding mechanism; 701. U-shaped movable plate; 702. Axle seat; 703. First bevel gear; 704. Second bevel gear; 705. Third bevel gear; 706. Motor; 8. Mold core; 801. Hollow mouth; 802. Clamping hole; 803. Through hole; 804. Waste port; 805. Limiting ring; 9. Limiting block; 10. Punching mechanism; 1001. Hydraulic cylinder; 1002. Movable plate; 1003. Punch; 11. Clamping mechanism; 1101. Second cylinder; 1102. Clamping plate; 1103. Clamping joint; 12. Support frame; 13. Suspension plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Please refer to Figure 1-Figure 6 As shown, a shaft guide tube punching processing device comprises a bottom plate 1, a discharge port 2 is arranged in the middle of the bottom plate 1, a support plate 3 is fixedly connected to the upper side of the bottom plate 1, a connecting plate 4 is fixedly connected to the upper end of the support plate 3, a punching mechanism 10 is arranged on the upper side of the connecting plate 4, a suspension plate 13 is fixedly connected to one end of the connecting plate 4, a support frame 12 is fixedly connected to the upper side of the suspension plate 13, a clamping mechanism 11 is arranged on the upper end of the support frame 12, a fixing plate 5 is fixedly connected to the outer edge of the top side of the bottom plate 1, a first cylinder 6 is fixedly connected to the top side of the fixing plate 5, a gear sliding mechanism 7 is fixedly connected to the inner end of the first cylinder 6, and the gear The lower side of the sliding mechanism 7 is slidably connected to the upper end of the base plate 1, and the inner end of the clamping mechanism 11 is clamped with a core 8. A hollow opening 801 is provided inside the core 8, a clamping hole 802 is provided at the top of the side of the core 8, a through hole 803 is provided in the middle of the core 8, a waste opening 804 is provided at the bottom of the side of the core 8, and a limiting ring 805 is provided below the waste opening 804. The inner end of the top side of the connecting plate 4 is fixedly connected to a limiting block 9, and the outer side of the core 8 movably passes through the inner wall of the limiting block 9. The outer surface of the core 8 is provided with granular frosting, which can increase the friction with the inner wall of the workpiece and better remove the burrs on the inner wall.
[0025] Please refer to Figure 2 , Figure 5As shown, the gear sliding mechanism 7 includes a U-shaped moving plate 701, the inner lower end of the U-shaped moving plate 701 is fixedly connected to a motor 706, the output end of the motor 706 is fixedly connected to a third bevel gear 705, the upper inner end of the third bevel gear 705 is meshingly connected to a second bevel gear 704, the lower end of the second bevel gear 704 is meshingly connected to a first bevel gear 703, the outer end of the first bevel gear 703 is movably connected to a shaft seat 702, and the bottom end of the shaft seat 702 is fixedly connected to the inner lower end of the U-shaped moving plate 701.
[0026] Please refer to Figure 2 , Figure 5 As shown, the upper end of the second bevel gear 704 is fixedly connected to the bottom end of the mold core 8, and the outer side of the upper end of the U-shaped movable plate 701 is movably connected to the inside of the limiting ring 805, which can support the mold core 8 and fix it above the U-shaped movable plate 701. At the same time, it can support the workpiece during processing.
[0027] Please refer to Figure 1-Figure 6 As shown, the clamping mechanism 11 includes a second cylinder 1101, the inner end of the second cylinder 1101 is fixedly connected with a clamping plate 1102, the inner side of the clamping plate 1102 is fixedly connected with a clamping joint 1103, the clamping plate 1102 is semicircular, and the clamping mechanism 11 is provided with two groups, and the two groups of clamping mechanisms 11 are respectively located on both sides of the mold core 8.
[0028] Please refer to Figure 1-Figure 6 As shown, the punching mechanism 10 includes a hydraulic cylinder 1001, the inner end of the hydraulic cylinder 1001 is fixedly connected to a movable plate 1002, the inner side of the movable plate 1002 is fixedly connected to a punch 1003, and two punches 1003 are provided, which can process multiple holes at the same time, which is a significant improvement compared to the traditional punching machine that can only punch a single hole.
[0029] Please refer to Figure 1-Figure 6 As shown, the hydraulic cylinder 1001 is fixedly connected to the top of the connecting plate 4, and the movable plate 1002 is movably connected to the upper surface of the connecting plate 4. During stamping, the hydraulic cylinder 1001 pushes the connecting plate 4 to move, and the connecting plate 4 can fix multiple punches 1003.
[0030] Working principle: Please refer to Figure 1-Figure 6As shown, the unprocessed shaft guide tube is placed in the gap between the mold core 8 and the limiting block 9. When the workpiece is placed in a suitable position, the top of the U-shaped movable plate 701 will press against the bottom of the workpiece, and the hydraulic cylinder 1001 will be started. The hydraulic cylinders 1001 on both sides will push the movable plate 1002 to move in the direction of the limiting block 9. Synchronously, the two punches 1003 fixed on the movable plate 1002 will also be pushed into the inside of the limiting block 9 and squeeze the thin wall of the shaft guide tube that needs to be processed. With continuous squeezing, the punches 1003 will pass through the through hole 803 and punch out a plurality of circular holes on the thin wall of the shaft guide tube. The punch 1003 will push the punched waste material through the through hole 803 to the hollow opening 801 in the mold core 8. The waste material will fall out of the processing device through the waste opening 804. The gear sliding mechanism 7 will be started, and the motor 706 will drive the third bevel gear 705 to rotate. The third bevel gear 705 will drive the second bevel gear 704, and the second bevel gear 704 will drive the mold core 8 to rotate. At this time, the thin wall produced by the stamping The burrs will be brought out by the rotation of the mold core 8. At the same time, the granular sanding set on the outer surface of the mold core 8 will grind the inner wall of the shaft guide tube to further remove the protruding burrs. After the processing is completed, the second cylinder 1101 will be started to push the clamping plate 1102 to clamp the mold core 8. At the same time, the clamping joint 1103 will also lock with the clamping hole 802. When the clamping devices on both sides clamp and fix the mold core 8, the first cylinders 6 on both sides will shrink the cylinders synchronously, which will drive the gear sliding mechanism 7 to move toward the edge of the bottom plate 1, thereby guiding The shaft guide tube will lose the support of the U-shaped movable plate 701 and will fall from the discharge port 2 to the outside of the machine, thereby reducing the steps of removing the workpiece. After the workpiece is moved out, the first cylinders 6 on both sides will extend the cylinders, so that the gear sliding mechanism 7 moves closer to the center of the bottom plate 1, so that the bevel gear sets will mesh with each other again, and at the same time, the upper end of the U-shaped movable plate 701 will also be inserted into the limit ring 805. At this time, the second cylinder 1101 will contract, and the clamping mechanism 11 will release the mold core 8 and put the unprocessed shaft guide tube in again, and the cycle will be repeated.
Claims
1. A shaft guide tube punching processing device, comprising a base plate (1), characterized in that: A discharge port (2) is provided in the middle of the bottom plate (1); a support plate (3) is fixedly connected to the upper side of the bottom plate (1); a connecting plate (4) is fixedly connected to the upper end of the support plate (3); a punching mechanism (10) is provided on the upper side of the connecting plate (4); a suspension plate (13) is fixedly connected to one end of the connecting plate (4); a support frame (12) is fixedly connected to the upper side of the suspension plate (13); a clamping mechanism (11) is provided on the upper end of the support frame (12); a fixing plate (5) is fixedly connected to the outer edge of the top side of the bottom plate (1); a first cylinder (6) is fixedly connected to the top side of the fixing plate (5); a gear is fixedly connected to the inner end of the first cylinder (6). A sliding mechanism (7), wherein the lower side of the gear sliding mechanism (7) is slidably connected to the upper end of the bottom plate (1), the inner end of the clamping mechanism (11) is clamped with a mold core (8), a hollow opening (801) is provided inside the mold core (8), a clamping hole (802) is provided at the top of the side of the mold core (8), a through hole (803) is provided in the middle of the mold core (8), a waste opening (804) is provided at the bottom of the side of the mold core (8), a limiting ring (805) is provided below the waste opening (804), the inner end of the top side of the connecting plate (4) is fixedly connected to a limiting block (9), and the outer side of the mold core (8) is movably penetrated through the inner wall of the limiting block (9).
2. The shaft guide tube punching processing device according to claim 1, characterized in that: The gear sliding mechanism (7) comprises a U-shaped moving plate (701), the inner lower end of the U-shaped moving plate (701) is fixedly connected to a motor (706), the output end of the motor (706) is fixedly connected to a third bevel gear (705), the upper inner end of the third bevel gear (705) is meshingly connected to a second bevel gear (704), the lower end of the second bevel gear (704) is meshingly connected to a first bevel gear (703), the outer end of the first bevel gear (703) is movably connected to a shaft seat (702), and the bottom end of the shaft seat (702) is fixedly connected to the inner lower end of the U-shaped moving plate (701).
3. The shaft guide tube punching processing device according to claim 2, characterized in that: The upper end of the second bevel gear (704) is fixedly connected to the bottom end of the mold core (8), and the outer side of the upper end of the U-shaped movable plate (701) is movably connected to the inside of the limiting ring (805).
4. The shaft guide tube punching processing device according to claim 1, characterized in that: The clamping mechanism (11) comprises a second cylinder (1101), the inner end of the second cylinder (1101) is fixedly connected to a clamping plate (1102), the inner side of the clamping plate (1102) is fixedly connected to a clamping joint (1103), the clamping plate (1102) is semicircular, and the clamping mechanism (11) is provided with two groups, and the two groups of the clamping mechanism (11) are respectively located on both sides of the mold core (8).
5. The shaft guide tube punching processing device according to claim 1, characterized in that: The punching mechanism (10) comprises a hydraulic cylinder (1001), the inner end of the hydraulic cylinder (1001) is fixedly connected to a movable plate (1002), the inner side of the movable plate (1002) is fixedly connected to a punch (1003), and two punches (1003) are provided.
6. The shaft guide tube punching processing device according to claim 5, characterized in that: The hydraulic cylinder (1001) is fixedly connected to the top end of the connecting plate (4), and the movable plate (1002) is movably connected to the upper surface of the connecting plate (4).
7. The shaft guide tube punching processing device according to claim 1, characterized in that: The outer surface of the mold core (8) is provided with granular frosting.