Handheld pulse machine

By combining the pulse handle and cooling structure in a handheld pulse machine, the pulse rivet head is sprayed and blown by using a micro air compressor and exhaust hole to spray and blow the pulse rivet head, which solves the problems of inconvenience and inaccuracy of the rivet head cooling in the prior art, and achieves the accuracy of uniform heat dissipation and temperature detection of the pulse rivet head.

CN222695838UActive Publication Date: 2025-04-01DONGGUAN XINDINGYUAN ELECTROMECHANICAL EQUIP
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Patent Information

Application Number
CN202420923039.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-01
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing riveting pulse machines cannot directly cool the rivet head, and an additional cooling device is required, which is inconvenient to operate and is inaccurate in whether the cooling reaches the set temperature requirement.

Method used

A handheld pulser is designed, combining a pulse handle and cooling structure, and the compressed air is transported into the chamber in the connector through a micro-air compressor, and the pulse rivet head is then sprayed and blown by the exhaust hole to achieve rapid cooling.

Benefits of technology

The uniform heat dissipation of the pulse rivet head is achieved, avoiding the problem of inaccurate temperature detection caused by obvious local cooling, and at the same time improving the convenience of operation and the accuracy of cooling.

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Abstract

The utility model discloses a handheld pulse machine, which relates to the field of pulse riveting, including a handheld pulse machine, including a pulse electric box and a pulse handle, the pulse electric box and the pulse handle are electrically connected through a wire, the output end of the pulse handle is connected to a pulse rivet head, the end of the pulse handle close to the pulse rivet head is connected to a connector, the connector is an arc-shaped structure, and a chamber is arranged inside the connector. The utility model is easy to operate, the pulse handle is combined with a cooling structure, and is evenly dispersed around the pulse rivet head, so that the overall heat dissipation of the pulse rivet head can be uniform, avoiding the problem of inaccurate temperature detection due to obvious local cooling; secondly, the cooling structure has a high sensitivity, and the operation of the micro air compressor is controlled by real-time monitoring of the pulse rivet head temperature threshold, which can not only reduce excessive energy consumption, but also help improve work efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulse riveting, in particular to a handheld pulse machine. Background Art

[0002] Hot riveting deforms or even melts the connection parts of two metals together by increasing the temperature. Pulse riveting is a closed circuit composed of a pulse power supply, a pulse handle and a pulse rivet head. When the button on the pulse handle is turned on, it is equivalent to giving the pulse power supply a "start" electrical signal. After the circuit system in the power supply receives the signal, it detects whether the temperature of the rivet head has reached the set temperature. If it has not reached, the control circuit is in a pass state. If it has reached, the control circuit is in an open state. When the pulse rivet head is processed, its heating resistance has been fixed to R (different rivet heads have different R values). When a voltage of fixed value U is applied to both ends of the rivet head, the rivet head will heat up due to Joule's law. By controlling the time, the rivet head will generate a certain amount of heat, thereby controlling the temperature of the rivet head.

[0003] In actual application, after the product is hot-riveted, it needs to be cooled down quickly. However, the existing riveting pulse machine cannot directly cool down the rivet head. An additional cooling device is required to cool down the rivet head. The operation is not convenient, and it is not accurate to determine whether the temperature reaches the set temperature requirement. Summary of the invention

[0004] The purpose of the utility model is to provide a handheld pulse machine in order to solve the problems mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a handheld pulse machine, including a handheld pulse machine, including a pulse electric box and a pulse handle, the pulse electric box and the pulse handle are electrically connected through a wire, the output end of the pulse handle is connected to a pulse rivet head, the end of the pulse handle close to the pulse rivet head is connected to a connector, the connector is an arc-shaped structure, and a chamber is arranged inside the connector, a plurality of exhaust holes are opened on an end face of the connector close to the pulse rivet head, an air inlet is arranged on the outer wall of the connector, the air inlet and the exhaust holes are evenly connected to the chamber; a micro air compressor is installed at one end of the pulse electric box, and the output end of the micro air compressor is connected to the air inlet through a conduit.

[0006] As a further solution of the utility model: a pulse power supply and a controller are installed inside the pulse electric box, and the pulse power supply is electrically connected to the controller.

[0007] As a further solution of the utility model: the micro air compressor is electrically connected to the controller.

[0008] As a further solution of the utility model: a plurality of the exhaust hole arrays are dispersed on the annular end surface of the connecting piece.

[0009] As a further solution of the utility model: the pulse handle and the connecting piece are connected via threads.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model is easy to operate. The pulse handle is combined with the cooling structure and is evenly dispersed around the pulse rivet head, which can make the overall heat dissipation of the pulse rivet head uniform and avoid the problem of inaccurate temperature detection due to obvious local cooling. Secondly, the cooling structure has high sensitivity and controls the operation of the micro air compressor by real-time monitoring of the pulse rivet head temperature threshold, which not only reduces excessive energy consumption but also helps to improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the assembly and disassembly structure of the pulse handle and the connecting piece of the utility model;

[0014] Figure 3 It is a schematic diagram of the cross-sectional structure of the connecting piece of the utility model.

[0015] In the figure: 1. Pulse electric box; 2. Micro air compressor; 3. Wire; 4. Conduit; 5. Pulse handle; 6. Pulse rivet head; 7. Connector; 8. Air inlet; 9. Exhaust hole; 10. Chamber. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figures 1 to 3In the embodiment of the utility model, the handheld pulse machine includes a handheld pulse machine, including a pulse electric box 1 and a pulse handle 5. The pulse electric box 1 and the pulse handle 5 are electrically connected through a wire 3. The output end of the pulse handle 5 is connected to a pulse rivet head 6. The end of the pulse handle 5 close to the pulse rivet head 6 is connected to a connector 7. The connector 7 is an arc-shaped structure, and a chamber 10 is arranged inside the connector 7. A plurality of exhaust holes 9 are opened on the end surface of the connector 7 close to the pulse rivet head 6. An air inlet 8 is arranged on the outer wall of the connector 7, and the air inlet 8 is evenly connected to the exhaust hole 9 and the chamber 10; a micro air compressor 2 is installed at one end of the pulse electric box 1, and the output end of the micro air compressor 2 is connected to the air inlet 8 through a conduit 4; a pulse power supply and a controller are installed inside the pulse electric box 1, and the pulse power supply is electrically connected to the controller; the micro air compressor 2 is electrically connected to the controller.

[0018] In this embodiment: in the actual application process, after the product is hot-riveted, it needs to be cooled down quickly. However, the existing riveting pulse machine cannot directly cool down the rivet head, and an additional cooling device is required to cool down the rivet head. The operation is not convenient, and it is not accurate whether the temperature reaches the set temperature requirement. Therefore, this solution uses a micro air compressor 2 to transport compressed air to the chamber 10 in the connector 7, and then the exhaust hole 9 on the connector 7 sprays and blows air to the pulse rivet head 6 on one side, so that the pulse rivet head 6 can be quickly cooled down.

[0019] It should be noted that the pulse electric box 1, pulse handle 5 and pulse rivet head 6 in this scheme are all existing technologies. The pulse electric box 1, pulse handle 5 and pulse rivet head 6 form a closed circuit. When the button on the pulse handle is started, it is equivalent to giving the controller in the pulse electric box 1 an electrical signal of "start". The pulse handle 5 (containing a temperature sensor) transmits the detection signal to the controller in the pulse electric box 1. When it is detected that the temperature of the pulse rivet head 6 reaches the set temperature value, the controller will control the pulse power supply in the pulse electric box 1 to stop the pulse work. Conversely, when it is detected that the temperature of the pulse rivet head 6 does not reach the set temperature value, the controller controls the pulse power supply to continue to output pulse electricity for the pulse handle 5.

[0020] Specifically, the micro air compressor 2 is also electrically connected to the controller in the pulse electrical box 1. After the product is hot riveted, it needs to be cooled down quickly. At this time, the pulse handle 5 transmits the detected temperature signal to the controller. If the detected temperature signal does not reach the set temperature value, the controller controls the micro air compressor 2 to start working. The micro air compressor 2 delivers compressed air to the chamber 10 in the connecting piece 7 through the conduit 4, and then the exhaust hole 9 on the connecting piece 7 sprays and blows air to the pulse rivet head 6 on one side; if the detected temperature signal reaches the set temperature value, the controller controls the micro air compressor 2 to stop working. It should be noted that the cooling component in this scheme also includes a cooling switch button, which is arranged between the controller and the micro air compressor 2 and electrically connected through a wire; when cooling the pulse rivet head 6, the button on the pulse handle (the closed switch that controls the electrical connection between the pulse electrical box 1 and the pulse handle 5) needs to be turned off to avoid conflicts caused by pulse heating and pulse cooling.

[0021] Please refer to Figure 2 and Figure 3 , a plurality of exhaust holes 9 are arrayed and dispersed on the annular end surface of the connecting piece 7 .

[0022] In this embodiment, the connecting member 7 is close to the pulse rivet head 6, and the exhaust holes 9 on the connecting member 7 are scattered around the pulse rivet head 6. The pulse rivet head 6 is sprayed with high-pressure air, thereby accelerating the air flow rate around the pulse rivet head 6, thereby achieving a rapid cooling effect. The exhaust holes 9 are close to the outer sides of the pulse rivet head 6, which can make the pulse rivet head 6 evenly dissipate heat as a whole, thereby improving the accuracy of temperature detection.

[0023] Please refer to Figure 2 The pulse handle 5 and the connecting piece 7 are connected by threads.

[0024] In this embodiment: the connecting member 7 is threadedly connected to the pulse handle 5, which is convenient for later installation or disassembly, maintenance or replacement; secondly, the connecting member 7 is installed on the pulse handle 5 to facilitate user operation and control.

[0025] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A handheld pulse machine, comprising a pulse electric box (1) and a pulse handle (5), wherein the pulse electric box (1) and the pulse handle (5) are electrically connected via a wire (3), and the output end of the pulse handle (5) is connected to a pulse rivet head (6), characterized in that: The end of the pulse handle (5) close to the pulse rivet head (6) is connected to a connecting piece (7), the connecting piece (7) is an arc-shaped structure, and a chamber (10) is arranged inside the connecting piece (7), a plurality of exhaust holes (9) are opened on an end surface of the connecting piece (7) close to the pulse rivet head (6), an air inlet (8) is arranged on the outer wall of the connecting piece (7), and the air inlet (8) and the exhaust holes (9) are evenly connected to the chamber (10); A micro air compressor (2) is installed at one end of the pulse electric box (1), and the output end of the micro air compressor (2) is connected to the air inlet (8) via a conduit (4).

2. The handheld pulse machine according to claim 1, characterized in that: A pulse power supply and a controller are installed inside the pulse electric box (1), and the pulse power supply is electrically connected to the controller.

3. The handheld pulse machine according to claim 2, characterized in that: The micro air compressor (2) is electrically connected to the controller.

4. The handheld pulse machine according to claim 3, characterized in that: An array of multiple exhaust holes (9) is dispersed on the annular end surface of the connecting member (7).

5. The handheld pulse machine according to claim 4, characterized in that: The pulse handle (5) and the connecting piece (7) are connected via threads.