A bearing heater

Abstract

The utility model discloses a bearing heater, comprising a heater housing and vertical yokes and support columns symmetrically installed on both sides of the top of the heater housing, a horizontal yoke is rotatably installed on the top of the support column, a housing is fixed on the outer wall of one side of the support column, a worm gear drive unit for driving the horizontal yoke to rotate is installed inside the housing, a cavity is arranged inside the heater housing, and a dual-axis electric push module is arranged inside the cavity. With the utility model, the staff can complete the position adjustment of the yoke and the assembly operation of the bearing more quickly and accurately, and the dual-axis electric push module, stepped clamping plate and other components are used to make a certain gap between the bearing workpiece and the top plane of the heater housing, so as to facilitate the staff to remove the bearing workpiece from the vertical yoke, which reduces the chance of direct contact between the staff and the high-temperature components and reduces the risk of accidental touch or burns.

Description

Technical Field

[0001] The utility model relates to the technical field of heaters, in particular to a bearing heater. Background Art

[0002] The yoke-type bearing heater is a key maintenance tool for mechanical equipment. Its main function is to realize the principle of thermal expansion and contraction by heating the bearing, so that the bearing can expand, thereby facilitating installation or removal. The structure of the heater is relatively simple, including the shell and base, electric heating element, temperature control system and support structure. The shell and base constitute the basic framework of the heater, while the electric heating element is responsible for generating heat energy. The heating temperature is monitored and controlled by the temperature control system, and the support structure ensures uniform heating between the bearing and the heating element. In actual operation, the working principle of the bearing heater is simple and effective. First, the bearing is installed in place on the support structure, and then the electric heating element is started to generate heat. As the temperature rises, the metal material in the bearing expands and its diameter increases. Once the bearing expands to a sufficient extent, it can be easily disassembled or installed. However, the current bearing heater requires the staff to manually rotate the yoke during use, so that the yoke swings left or right to facilitate the staff to put the bearing workpiece on the yoke. In this process, the user manually rotates the yoke, which not only requires the staff to operate before and after heating, but also may require regular inspection of the heating condition of the bearing during the heating process. This continuous manual operation increases the operating burden of the staff. At the same time, it is inconvenient to remove the bearing workpiece in a high temperature state from the yoke after heating. Utility Model Content

[0003] The utility model aims to provide a bearing heater, realize the function of electric swing of yoke, and use a double-axis electric push module and a stepped clamping plate to push the bearing workpiece, so as to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bearing heater, comprising a heater shell and vertical yokes and support columns symmetrically installed on both sides of the top of the heater shell, a horizontal yoke being rotatably installed on the top of the support column, a casing is fixed on the outer wall of one side of the support column, a worm gear drive unit for driving the horizontal yoke to rotate is installed inside the casing, a cavity is provided inside the heater shell, a dual-axis electric push module is provided inside the cavity, a slider is installed on the Z-axis movable end of the dual-axis electric push module, the top of the slider passes through the outside of the heater shell and is installed with a stepped clamping plate, a control panel is installed on one side of the top of the heater shell, and the output end of the control panel is electrically connected to the input end of the worm gear drive unit, the dual-axis electric push module, the vertical yoke and the horizontal yoke.

[0005] Preferably, a rectangular slide groove is provided at the top end of the heater housing, and the sliding block is slidably installed inside the rectangular slide groove.

[0006] Preferably, the worm gear drive unit consists of a stepper motor, a worm gear transmission structure and a rotating shaft. The rotating shaft is rotatably installed inside the support column, the top of the rotating shaft is fixedly connected to the bottom end of the horizontal yoke, the stepper motor is installed inside the casing, and the output end of the stepper motor drives the rotating shaft to rotate through the worm gear transmission structure.

[0007] Preferably, the worm gear transmission structure includes a driving worm mounted on the output end of the stepping motor, and a worm wheel fixed on one end of the rotating shaft surface, and the worm wheel and the driving worm are meshed with each other.

[0008] Preferably, the dual-axis electric pushing module includes a support plate fixed on one side of the bottom of the cavity, and a U-shaped platform installed on the top of the support plate, a lower sliding seat is slidably installed on one side of the bottom end of the U-shaped platform, an X-axis electric push rod is installed on the back of the support plate, the top of the piston rod of the X-axis electric push rod is fixedly connected to one side outer wall of the lower sliding seat, a Z-axis electric push rod is installed on the outer wall of the lower sliding seat away from the support plate, and a convex plate fixedly connected to the bottom end of the slider is installed on the top of the piston rod of the Z-axis electric push rod.

[0009] Preferably, the slider and the stepped clamping plate are both made of alloy steel.

[0010] Preferably, an inner groove is provided on the outer wall of the stepped clamping plate on one side close to the vertical yoke.

[0011] Compared with the prior art, the beneficial effect of the utility model is that by introducing an electric swing function, the staff can complete the yoke position adjustment and bearing assembly operation more quickly and accurately, and utilize dual-axis electric push modules, stepped clamps and other components to create a certain gap between the bearing workpiece and the top plane of the heater shell, so as to facilitate the staff to remove the bearing workpiece from the vertical yoke, which reduces the chance of direct contact between the staff and high-temperature components and reduces the risk of accidental touch or burns. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0015] Figure 4 It is a side view structural schematic diagram of the utility model;

[0016] Figure 5 This is a schematic diagram of the three-dimensional structure of the dual-axis electric push module of the utility model;

[0017] In the figure: 1. heater housing; 101. rectangular slide; 102. cavity; 2. control panel; 3. support column; 4. vertical yoke; 5. horizontal yoke; 6. housing; 7. dual-axis electric push module; 701. support plate; 702. X-axis electric push rod; 703. U-shaped table; 704. lower slide seat; 705. Z-axis electric push rod; 706. embossed plate; 8. slider; 9. stepped clamping plate; 10. rotating shaft; 11. worm gear drive unit. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-5 The utility model provides an embodiment: a bearing heater, comprising a heater housing 1 and vertical yokes 4 and a support column 3 symmetrically installed on both sides of the top of the heater housing 1, a horizontal yoke 5 is rotatably installed on the top of the support column 3, a housing 6 is fixed on the outer wall of one side of the support column 3, a worm gear drive unit 11 for driving the horizontal yoke 5 to rotate is installed inside the housing 6, the worm gear drive unit 11 drives the rotating shaft 10 in the support column 3 to rotate, and the rotating shaft 10 drives the horizontal yoke 5 to swing clockwise or counterclockwise;

[0020] A cavity 102 is provided inside the heater housing 1, and a dual-axis electric push module 7 is provided inside the cavity 102. A slider 8 is installed at the Z-axis movable end of the dual-axis electric push module 7. The top end of the slider 8 penetrates the outside of the heater housing 1 and is installed with a stepped card plate 9. The slider 8 and the stepped card plate 9 are both made of alloy steel. An inner groove is provided on the outer wall of the stepped card plate 9 on one side close to the vertical yoke 4.

[0021] A control panel 2 is installed on one side of the top of the heater housing 1, and the output end of the control panel 2 is electrically connected to the input ends of the worm gear drive unit 11, the dual-axis electric push module 7, the vertical yoke 4, and the horizontal yoke 5;

[0022] A rectangular slide groove 101 is provided at the top of the heater housing 1, and the slider 8 is slidably installed inside the rectangular slide groove 101, and the sliding stability of the slider 8 and the stepped clamping plate 9 is improved by the rectangular slide groove 101;

[0023] The double-axis electric push module 7 drives the slider 8 and the stepped clamping plate 9 to move on the X-axis, so that the stepped clamping plate 9 abuts against the bearing workpiece at the side, thereby ensuring the stability of the bearing workpiece;

[0024] The worm gear drive unit 11 is composed of a stepper motor, a worm gear transmission structure and a rotating shaft 10. The rotating shaft 10 is rotatably mounted inside the support column 3. The top end of the rotating shaft 10 is fixedly connected to the bottom end of the horizontal yoke 5. The stepper motor is mounted inside the housing 6. The output end of the stepper motor drives the rotating shaft 10 to rotate through the worm gear transmission structure.

[0025] The worm gear transmission structure includes an active worm installed at the output end of the stepper motor, and a worm wheel fixed to one end of the surface of the rotating shaft 10. The worm wheel and the active worm are meshed with each other. The stepper motor in the worm gear drive unit 11 drives the rotating shaft 10 and the horizontal yoke 5 to rotate through the worm gear transmission structure, so that the horizontal yoke 5 and the vertical yoke 4 are misaligned.

[0026] The dual-axis electric push module 7 includes a support plate 701 fixed to one side of the bottom of the cavity 102, and a U-shaped table 703 installed on the top of the support plate 701, a lower slide seat 704 is slidably installed on one side of the bottom end of the U-shaped table 703, an X-axis electric push rod 702 is installed on the back of the support plate 701, the top of the piston rod of the X-axis electric push rod 702 is fixedly connected to one side of the outer wall of the lower slide seat 704, a Z-axis electric push rod 705 is installed on the outer wall of the side of the lower slide seat 704 away from the support plate 701, and a convex plate 706 fixedly connected to the bottom end of the slider 8 is installed on the top of the piston rod of the Z-axis electric push rod 705. When it is necessary to clamp the bearing workpiece on the vertical yoke 4, the X-axis electric push rod 702 pushes the lower slide seat 704, the Z-axis electric push rod 705, the convex plate 706, the slider 8, and the stepped clamping plate 9 to move horizontally, so that the bearing workpiece is firmly fixed on the vertical yoke 4, thereby ensuring the heating stability of the bearing workpiece;

[0027] When the bearing workpiece needs to be pushed upward, the staff turns on the Z-axis electric push rod 705 through the control panel 2, and the Z-axis electric push rod 705 drives the embossed plate 706, the slider 8, and the stepped clamping plate 9 upward, thereby creating a certain gap between the bearing workpiece and the top plane of the heater housing 1, so as to facilitate the staff to remove the bearing workpiece from the vertical yoke 4, thereby reducing the chance of direct contact between the staff and high-temperature components and reducing the risk of accidental touch or burns.

[0028] When the embodiment of the present application is in use, the staff first turns on the worm gear drive unit 11 in the casing 6 through the control panel 2 to work, and the worm gear drive unit 11 drives the rotating shaft 10 in the support column 3 to rotate, and the rotating shaft 10 drives the horizontal yoke 5 to swing clockwise or counterclockwise. In this process, the control panel 2 controls the stepping motor in the worm gear drive unit 11 to work according to the set direction, speed, angle, and response time, so that the horizontal yoke 5 and the vertical yoke 4 are misaligned, so as to facilitate the staff to put the bearing workpiece to be heated on the horizontal yoke 5 or the vertical yoke 4. By introducing the electric swing function, the staff can complete the yoke position adjustment and the bearing installation operation more quickly and accurately. After the bearing workpiece is placed on the horizontal yoke 5 and the vertical yoke 4, the staff uses the control panel 2 to make the worm gear drive unit 11, the rotating shaft 10, the horizontal yoke 5 and other components rotate and reset. For the bearing workpiece installed on the vertical yoke 4, the staff controls When the panel 2 turns on the dual-axis electric push module 7 to work, the dual-axis electric push module 7 drives the slider 8 and the stepped clamping plate 9 to move on the X-axis, so as to use the stepped clamping plate 9 to abut the bearing workpiece at the side to ensure the stability of the bearing workpiece. Then the staff turns on the vertical yoke 4 and the horizontal yoke 5 through the control panel 2 to work. The vertical yoke 4 and the horizontal yoke 5 use the metal to generate eddy currents in the alternating magnetic field to make the bearing itself heat up until the bearing workpiece is heated to the required temperature by the vertical yoke 4 and the horizontal yoke 5. After the bearing workpiece is heated, the staff turns on the dual-axis electric push module 7 through the control panel 2 again to work, and the dual-axis electric push module 7 actively pushes the bearing workpiece upward, so that the bearing workpiece is separated from the top of the heater housing 1, so as to facilitate the staff to remove the bearing workpiece from the vertical yoke 4. The heater no longer needs to manually rotate the yoke frequently, but is completed by the dual-axis electric push module 7 and the electric swing function, thereby reducing the labor intensity of the staff.

Claims

1. A bearing heater, characterized in that: The heater shell (1) comprises a vertical yoke (4) and a support column (3) symmetrically mounted on both sides of the top of the heater shell (1); a horizontal yoke (5) is rotatably mounted on the top of the support column (3); a housing (6) is fixed on the outer wall of one side of the support column (3); a worm gear drive unit (11) for driving the horizontal yoke (5) to rotate is mounted inside the housing (6); a cavity (102) is arranged inside the heater shell (1); and the cavity (102) is provided with a A double-axis electric push module (7) is provided, a slider (8) is installed at the Z-axis movable end of the double-axis electric push module (7), the top end of the slider (8) penetrates the outside of the heater housing (1) and is installed with a stepped clamping plate (9), a control panel (2) is installed on one side of the top end of the heater housing (1), and the output end of the control panel (2) is electrically connected to the input ends of the worm gear drive unit (11), the double-axis electric push module (7), the vertical yoke (4), and the horizontal yoke (5).

2. A bearing heater according to claim 1, characterized in that: A rectangular slide groove (101) is provided at the top end of the heater housing (1), and the slider (8) is slidably mounted inside the rectangular slide groove (101).

3. A bearing heater according to claim 1, characterized in that: The worm gear drive unit (11) is composed of a stepper motor, a worm gear transmission structure and a rotating shaft (10); the rotating shaft (10) is rotatably mounted inside the support column (3); the top end of the rotating shaft (10) is fixedly connected to the bottom end of the horizontal yoke (5); the stepper motor is mounted inside the housing (6); and the output end of the stepper motor drives the rotating shaft (10) to rotate through the worm gear transmission structure.

4. A bearing heater according to claim 3, characterized in that: The worm gear transmission structure comprises an active worm mounted on the output end of the stepping motor and a worm wheel fixed on one end of the surface of the rotating shaft (10); the worm wheel and the active worm are meshed with each other.

5. A bearing heater according to claim 1, characterized in that: The dual-axis electric push module (7) comprises a support plate (701) fixed to one side of the bottom of the cavity (102), and a U-shaped platform (703) installed at the top of the support plate (701); a lower slide seat (704) is slidably installed on one side of the bottom end of the U-shaped platform (703); an X-axis electric push rod (702) is installed on the back of the support plate (701); the top of the piston rod of the X-axis electric push rod (702) is fixedly connected to the outer wall of one side of the lower slide seat (704); a Z-axis electric push rod (705) is installed on the outer wall of the side of the lower slide seat (704) away from the support plate (701); and a convex plate (706) fixedly connected to the bottom end of the slider (8) is installed at the top of the piston rod of the Z-axis electric push rod (705).

6. A bearing heater according to claim 1, characterized in that: The sliding block (8) and the stepped clamping plate (9) are both made of alloy steel.

7. A bearing heater according to claim 1, characterized in that: An inner groove is provided on the outer wall of one side of the stepped clamping plate (9) close to the vertical yoke (4).

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