A spring installation mechanism and suction cup assembly machine
By designing a spring installation mechanism including a spring feeding mechanism, a base, a drive member and a material control assembly, the problem of manually assembling the spring of the suction cup assembly is solved, automatic installation is realized, efficiency is improved and manpower is saved.
Patent Information
- Application Number
- CN202420383288.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the prior art, spring assembly of suction cup assembly requires manual completion, resulting in low work efficiency and waste of labor.
A spring mounting mechanism is designed, including a spring feeding mechanism, a base, a drive member and a material control assembly, and the spring is automatically mounted on the screw of the suction nozzle by driving the material control assembly.
Automatic spring installation is realized, installation efficiency is improved, manpower is saved, and installation accuracy is ensured through simple structure and low cost material control components.
Smart Images

Figure CN222696418U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of automation equipment, and in particular relates to a spring installation mechanism and a suction cup assembly machine. Background Art
[0002] In the production of photovoltaic modules, a battery string picking mechanism is often used to carry battery strings. The picking end of the battery string picking mechanism includes several parts such as Figures 1 to 3 The suction cup assembly shown. The suction cup assembly includes a sheet metal part 10, on which two assembly holes 11 are provided, and two suction nozzles 12 are respectively installed in the corresponding assembly holes 11 through a first flat washer 13a, a second flat washer 13b, a spring 14 and a joint 15 to be fixed in the sheet metal part 10.
[0003] When assembling the suction cup assembly, the spring 14 needs to be sleeved on the screw of the suction nozzle 12. In the prior art, the assembly of the spring 14 of the suction cup assembly is usually done manually, which has the disadvantages of low work efficiency and waste of manpower. Utility Model Content
[0004] The purpose of the present application is to provide a spring installation mechanism to solve the problems of low work efficiency and waste of manpower in the manual assembly of springs by the suction cup assembly in the prior art. In addition, another purpose of the present application is to provide a suction cup assembly machine including the spring installation mechanism.
[0005] To achieve this goal, this application adopts the following technical solutions:
[0006] In the first aspect, the present application proposes a spring installation mechanism, including a spring feeding mechanism, a base and a driving member, wherein at least one installation station is provided on the base, and each installation station is provided with a material receiving member and a material control component, wherein:
[0007] The material receiving piece is fixedly mounted on the base, the lower end of the material receiving piece passes through the base, and a conveying channel is provided in the material receiving piece, and at least two springs to be installed can be stacked up and down in the conveying channel, and the upper end of the conveying channel is connected to the discharge end of the spring feeding mechanism, and the spring feeding mechanism is used to provide the springs to be installed into the conveying channel;
[0008] The fixed end of the driving member is installed on the base, and the driving end of the driving member is connected to the material control assembly. The driving member is used to drive the material control assembly to reciprocate along the first direction, so that the material control assembly moves alternately to the first position or the second position;
[0009] When the driving member drives the material control assembly to move to the first position, the material control assembly is configured to support the bottom end of the first spring, which is the bottommost spring in the conveying channel, so as to support all springs in the conveying channel;
[0010] When the driving member drives the material control assembly to move to the second position, the material control assembly is configured to release the support for the first spring while fixing the second spring in the conveying channel. The second spring is the spring adjacent to the first spring in the conveying channel, so that the first spring flows out of the conveying channel by its own weight and is sleeved on the screw of the suction nozzle located directly below the conveying channel.
[0011] With the cooperation of the spring feeding mechanism, the driving member, the material receiving member and the material control assembly, the spring installation mechanism of the present application realizes automatically sleeving the spring on the screw of the suction nozzle, greatly improving the spring installation efficiency and saving manpower.
[0012] Optionally, the material control assembly includes a mounting seat, a support member and a pressing member. The driving end of the driving member is connected to the mounting seat. The support member and the pressing member are installed on the mounting seat at intervals in the height direction, and the support member is lower than the pressing member; the support member and the pressing member are respectively located on opposite sides of the material receiving member in the first direction. A first avoidance hole is provided on the material receiving member corresponding to the support member, and a second avoidance hole is provided on the material receiving member corresponding to the pressing member. Both the first avoidance hole and the second avoidance hole are communicated with the conveying channel. The value range of the height difference H between the support member and the pressing member is: h < H < 2h, where h is the height of a single spring.
[0013] When the driving member drives the material control assembly to move to the first position, the pressing member leaves the conveying channel, and the support member passes through the first avoidance hole and enters the conveying channel to support the first spring at the bottom end of the first spring, thereby supporting all the springs in the conveying channel.
[0014] When the driving member drives the material control assembly to move to the second position, the support member leaves the conveying channel to release the support for the first spring, and the pressing member passes through the second avoidance hole and enters the conveying channel to tightly hold and fix the second spring in the conveying channel from the side.
[0015] Through the cooperation of the driving member, the mounting seat, the support member, the pressing member and the material receiving member, the material receiving member releases one spring each time, and the released spring falls by its own weight and is sleeved on the screw of the suction nozzle directly below, providing a material control assembly with simple structure, low cost and precise control.
[0016] Optionally, the support member is fixedly installed on the mounting seat. One end of the support member close to the material receiving member is used to support the first spring, and the end of the support member close to the material receiving member is a pointed structure.
[0017] By setting the end of the support member close to the material receiving member as a pointed structure, it is convenient for the support member to smoothly pass through the first avoidance hole and extend below the first spring.
[0018] Optionally, the pressing member is movably installed on the mounting seat along the first direction, and an elastic component is provided between the pressing member and the mounting seat.
[0019] Through the cooperation of the pressing member and the elastic component, when the pressing member laterally presses and fixes the second spring on the conveying channel, the pressing member and the second spring are in elastic contact, thereby preventing the pressing member from crushing the second spring.
[0020] Optionally, the tensioning member can be slidably connected to the mounting seat along a first direction, and the elastic component includes a connecting block and a tension spring. The connecting block is installed at an end of the tensioning member away from the material receiving member, the tension spring is arranged along the first direction, the first end of the tension spring is connected to the connecting block, the second end of the tension spring is connected to the mounting seat, and the end of the tensioning member close to the material receiving member is used to tighten the second spring.
[0021] Through the cooperation of the tensioning member, the connecting block and the tension spring, adaptive position adjustment of the tensioning member along the first direction is achieved, so that the tensioning member can be elastically tightened on the second spring along the first direction, providing an elastic component with simple structure, low cost and easy installation.
[0022] Optionally, a threaded section is provided at one end of the pressing member away from the material receiving member, a threaded hole is provided on the connecting block, and the connecting block is adjustably mounted on the threaded section of the pressing member through a threaded structure.
[0023] The connecting block is adjustably mounted on the tensioning member through a threaded structure, and while the connecting block is being installed, the elastic force of the tension spring is also adjusted, providing a connecting block and tensioning member installation method that is simple in structure and easy to operate.
[0024] Optionally, one end of the pressing member close to the material receiving member is a planar structure.
[0025] By arranging one end of the pressing member close to the material receiving member as a plane structure, the pressing member and the second spring are in surface contact, which further prevents the pressing member from crushing the second spring.
[0026] Optionally, two installation stations are spaced apart on the base, and the driving member drives the material control assemblies on the two installation stations to synchronously reciprocate along the first direction, so that the material control assemblies on the two installation stations are synchronously moved to the corresponding first position or the second position.
[0027] By setting up two installation stations on the base, it is possible to simultaneously install two springs on the screws of the corresponding suction nozzles, thereby improving the installation efficiency of the springs; at the same time, the material control components of the two installation stations share a driving component, which simplifies the structure and reduces the cost; and it is also possible to achieve synchronous operation of the material control components of the two installation stations, thereby ensuring the synchronization of the installation of the two springs.
[0028] Optionally, the spring feeding mechanism includes a vibrating plate and at least one discharge pipe connected to the vibrating plate, the discharge pipe is connected to the receiving piece in a one-to-one correspondence, and the vibrating plate is used to input the springs to be installed into the receiving piece in sequence through the discharge pipe.
[0029] Through the cooperation of the vibrating plate, the discharging pipe and the material receiving piece, the automatic feeding of the spring is realized, and an efficient, stable and compact spring feeding mechanism is provided.
[0030] In a second aspect, the present application also proposes a suction cup assembly machine, which includes the above-mentioned spring installation mechanism.
[0031] Optionally, the suction cup assembly machine further includes a conveying mechanism, a nozzle feeding mechanism, a first flat pad installation mechanism, a sheet metal installation mechanism, a second flat pad installation mechanism, a gluing mechanism, a joint installation mechanism and a feeding mechanism, wherein:
[0032] At least one suction nozzle fixture is arranged on the conveying mechanism, and 8 assembly stations are arranged in sequence on the conveying path of the conveying mechanism. The 8 assembly stations are suction nozzle loading station, first flat pad installation station, sheet metal installation station, second flat pad installation station, spring installation station, gluing station, joint installation station and unloading station in sequence along the conveying direction. The conveying mechanism is configured to convey at least one suction nozzle fixture to each assembly station in sequence;
[0033] The nozzle loading mechanism is configured to place two nozzles at intervals on a nozzle fixture that is transported to the nozzle loading station, with the screws of the two nozzles facing upward, and the nozzle fixture is configured to clamp the two nozzles at the same time;
[0034] The first flat pad installation mechanism is configured to mount a first flat pad on the screw of each suction nozzle transported to the first flat pad installation station;
[0035] The sheet metal installation mechanism is configured to fit the sheet metal onto the screws of the two suction nozzles transported to the sheet metal installation station through the two assembly holes;
[0036] The second flat pad installation mechanism is configured to install a second flat pad on the screw of each suction nozzle transported to the second flat pad installation station;
[0037] The spring installation mechanism is configured to install a spring on the screw of each suction nozzle delivered to the spring installation station;
[0038] The glue coating mechanism is configured to apply liquid raw tape to the top of the screw of each suction nozzle delivered to the glue coating station;
[0039] The joint installation mechanism is configured to install a joint on the screw of each suction nozzle delivered to the joint installation station;
[0040] The suction nozzle fixture is also configured to release the suction nozzle at the unloading station, and the unloading mechanism is configured to remove the assembled suction cup assembly from the suction nozzle fixture at the unloading station.
[0041] The suction cup assembly machine of the present application realizes the simultaneous automatic assembly of two groups of suction cups on the sheet metal of the suction cup assembly through the cooperation of the conveying mechanism, the suction nozzle feeding mechanism, the first flat pad installation mechanism, the sheet metal installation mechanism, the second flat pad installation mechanism, the spring installation mechanism, the gluing mechanism, the joint installation mechanism and the unloading mechanism, thereby improving the assembly efficiency, saving manpower and ensuring the assembly quality of the suction cup assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a three-dimensional structural schematic diagram of an existing suction cup assembly;
[0043] Figure 2 is a schematic diagram of the main view of an existing suction cup assembly;
[0044] Figure 3 yes Figure 2 Schematic diagram of the cross section along the AA direction;
[0045] Figure 4 is a schematic diagram of the three-dimensional structure of the spring installation mechanism provided in an embodiment of the present application;
[0046] Figure 5 is a schematic top view of a spring installation mechanism provided in an embodiment of the present application;
[0047] Figure 6 yes Figure 5 Schematic diagram of the cross section along the BB direction;
[0048] Figure 7 It is a schematic diagram of the three-dimensional structure of the suction cup assembly machine provided in an embodiment of the present application.
[0049] Figures 1 to 7 The following reference numerals are included:
[0050] Sheet metal part 10, assembly hole 11, suction nozzle 12, first flat washer 13a, second flat washer 13b, spring 14, joint 15;
[0051] Spring feeding mechanism 20, discharge pipe 21;
[0052] Base 30;
[0053] Driving member 40, connecting plate 41;
[0054] Material receiving member 50, conveying channel 51;
[0055] The material control assembly 60, the mounting seat 61, the support member 62, the tightening member 63, the threaded section 630, and the polished rod section 631;
[0056] A first spring 70, a second spring 71;
[0057] Elastic component 80, connecting block 81, tension spring 82;
[0058] Spring mounting mechanism 90 , conveying mechanism 91 , nozzle clamp 910 , nozzle feeding mechanism 92 , first flat pad mounting mechanism 93 , sheet metal mounting mechanism 94 , second flat pad mounting mechanism 95 , gluing mechanism 96 , joint mounting mechanism 97 , and unloading mechanism 98 . DETAILED DESCRIPTION
[0059] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0060] In the production of photovoltaic modules, a battery string picking mechanism is often used to carry battery strings. The picking end of the battery string picking mechanism includes several parts such as Figures 1 to 3 The suction cup assembly shown. The suction cup assembly includes a sheet metal part 10, on which two assembly holes 11 are provided, and two suction nozzles 12 are respectively installed in the corresponding assembly holes 11 through a first flat washer 13a, a second flat washer 13b, a spring 14 and a joint 15 to be fixed in the sheet metal part 10. When assembling the suction cup assembly, the spring 14 needs to be sleeved on the screw of the suction nozzle 12. In the prior art, the assembly of the spring 14 of the suction cup assembly is usually done manually, which has the disadvantages of low work efficiency and waste of manpower.
[0061] Therefore, this application proposes a spring installation mechanism, see Figure 4 , Figure 6 and Figure 7 As shown, the spring installation mechanism provided in the embodiment of the present application includes a spring feeding mechanism 20, a base 30 and a driving member 40, at least one installation station is provided on the base 20, and each installation station is provided with a material receiving member 50 and a material control component 60, wherein:
[0062] The material receiving member 50 is fixedly mounted on the base 30, and the lower end of the material receiving member 50 passes through the base 30. The material receiving member 50 has a conveying channel 51 that passes through the upper and lower parts. The conveying channel 51 can accommodate at least two springs to be installed in a stacked manner. The upper end of the conveying channel 51 is connected to the discharge end of the spring feeding mechanism 20. The spring feeding mechanism 20 is used to provide the springs to be installed into the conveying channel 51.
[0063] The fixed end of the driving member 40 is mounted on the base 30, and the driving end of the driving member 40 is connected to the material control assembly 60. The driving member 40 is used to drive the material control assembly 60 to move in a first direction (eg Figure 6 The material control assembly 60 is reciprocated in the X direction so that the material control assembly 60 is alternately moved to the first position or the second position;
[0064] When the driving member 40 drives the material control assembly 60 to move to the first position, the material control assembly 60 is configured to support the bottom end of the first spring 70. The first spring 70 is the bottommost spring in the conveying channel 51 to support all the springs in the conveying channel 51.
[0065] When the driving member 40 drives the material control assembly 60 to move to the second position, the material control assembly 60 is configured to release the support for the first spring 70 and fix the second spring 71 in the conveying channel 51 at the same time. The second spring 71 is the spring adjacent to the first spring 70 in the conveying channel 51, so that the first spring 70 flows out of the conveying channel 51 by its own weight and sleeves on the screw of the nozzle located directly below the conveying channel 51.
[0066] Through the cooperation of the spring feeding mechanism 20, the driving member 40, the material receiving member 50 and the material control assembly 60, the spring is automatically sleeved on the screw of the nozzle, greatly improving the installation efficiency of the spring and saving manpower.
[0067] Please refer to Figures 4 to 7 As shown, as an implementation manner, the material control assembly 60 includes a mounting seat 61, a support member 62 and a pressing member 63. The driving end of the driving member 40 is connected to the mounting seat 61. The support member 62 and the pressing member 63 are installed on the mounting seat 61 at intervals in the height direction, and the support member 62 is lower than the pressing member 63; the support member 62 and the pressing member 63 are respectively located on opposite sides of the material receiving member 50 in the first direction. A first avoidance hole is provided on the material receiving member 50 corresponding to the support member 62, and a second avoidance hole is provided on the material receiving member 50 corresponding to the pressing member 63. Both the first avoidance hole and the second avoidance hole are communicated with the conveying channel 51. The value range of the height difference H between the support member 62 and the pressing member 63 is: h < H < 2h, where h is the height of a single spring.
[0068] When the driving member 40 drives the material control assembly 60 to move to the first position, the pressing member 63 leaves the conveying channel 51, and the support member 62 passes through the first avoidance hole and enters the conveying channel 51 to support the first spring 70 at the bottom end of the first spring 70, thereby supporting all the springs in the conveying channel 51.
[0069] When the driving member 40 drives the material control assembly 60 to move to the second position, the support member 62 leaves the conveying channel 51 to release the support for the first spring 70, and the pressing member 63 passes through the second avoidance hole and enters the conveying channel 51 and presses and fixes the second spring 71 in the conveying channel 51 from the side.
[0070] Optionally, the mounting seat 61 is of a hollow structure, such as Figure 4 The inverted U-shaped structure shown, the material receiving member 50 is located inside the mounting seat 61, and the support member 61 and the pressing member 63 are respectively installed on the opposite inner walls of the mounting seat 61 in the first direction.
[0071] Optionally, the driving member 40 adopts a cylinder, the supporting member 62 is a cylindrical structure, and the first avoidance hole is a circular hole set to match the outer diameter of the supporting member 62; the tightening member 63 is a cylindrical structure, and the second avoidance hole is a circular hole set to match the outer diameter of the tightening member 63.
[0072] Optionally, the first avoidance hole is arranged through the material receiving member 50 in the first direction, so that when the material control assembly 60 moves to the first position, the support member 62 can fully extend into the material receiving member 50 to fully support the bottom surface of the first spring 70.
[0073] Through the cooperation of the driving member 40, the mounting seat 61, the supporting member 62, the tightening member 63 and the material receiving member 50, the material receiving member 50 releases one spring each time, and the released spring falls by its own weight and is sleeved on the screw of the suction nozzle directly below, providing a material control component with simple structure, low cost and precise control.
[0074] As an implementation manner, the support member 62 is fixedly mounted on the mounting seat 61 , and one end of the support member 62 close to the material receiving member 50 is used to support the first spring 70 , and one end of the support member 62 close to the material receiving member 50 is a pointed structure.
[0075] By configuring one end of the support member 62 close to the material receiving member 50 to have a pointed structure, the support member 62 can smoothly pass through the first avoidance hole and extend under the first spring 70 .
[0076] See also Figures 4 to 6 As shown, as an implementation mode, the pressing member 63 can be movably mounted on the mounting seat 61 along a first direction, and an elastic component 80 is arranged between the pressing member 63 and the mounting seat 61 .
[0077] Through the cooperation between the pressing member 63 and the elastic assembly 80 , when the pressing member 63 laterally presses and fixes the second spring 71 on the conveying channel 51 , the pressing member 63 and the second spring 71 are in elastic contact, thereby preventing the pressing member 63 from crushing the second spring 71 .
[0078] As an embodiment, the tensioning member 63 is slidably connected to the mounting seat 61 along the first direction, and the elastic component 80 includes a connecting block 81 and a tension spring 82. The connecting block 81 is installed at the end of the tensioning member 63 away from the material receiving member 50. The tension spring 82 is arranged along the first direction, the first end of the tension spring 82 is connected to the connecting block 81, and the second end of the tension spring 82 is connected to the mounting seat 61. The end of the tensioning member 63 close to the material receiving member 50 is used to tighten the second spring 71.
[0079] Optionally, two tension springs 82 are provided, the middle portion of the connecting block 81 is mounted on an end of the tensioning member 63 away from the material receiving member 50 , and the two tension springs 82 are symmetrically arranged on both sides of the tensioning member 63 .
[0080] Through the cooperation of the tension member 63, the connecting block 81 and the tension spring 82, the adaptive sliding adjustment of the tension member 63 along the first direction is realized, so that the tension member 63 can be elastically tightened on the second spring 71 along the first direction, providing an elastic component 80 with a simple structure, low cost and easy installation.
[0081] As an implementation mode, a threaded section 630 is provided at one end of the pressing member 63 away from the material receiving member 50, a threaded hole is provided on the connecting block 81, and the connecting block 81 is adjustably mounted on the threaded section 630 of the pressing member 63 through a threaded structure.
[0082] Optionally, the pressing member 63 is further provided with a polished rod section 631 integrally connected with the threaded section 630 , and the pressing member 63 is slidably connected to the mounting seat 61 through the polished rod section 631 .
[0083] The connecting block 81 is adjustably mounted on the pressing member 63 through a threaded structure. While the connecting block 81 is installed, the elastic force of the tension spring 82 is also adjusted, providing a simple and easy-to-operate installation method for the connecting block 81 and the pressing member 63.
[0084] As an implementation manner, one end of the pressing member 63 close to the material receiving member 50 is a planar structure.
[0085] By setting one end of the pressing member 63 close to the material receiving member 50 as a planar structure, the pressing member 63 and the second spring 71 are in surface contact, which further prevents the pressing member 63 from crushing the second spring 71.
[0086] See also Figure 4 As shown, as an embodiment, two installation stations are spaced apart on the base 30, and the driving member 40 drives the material control components 60 on the two installation stations to move back and forth synchronously along the first direction, so that the material control components 60 on the two installation stations are synchronously moved to the corresponding first position or the second position.
[0087] Optionally, the fixed end of the driving member 40 is arranged between two installation stations, and the driving end of the driving member 40 is connected to a connecting plate 41, and the connecting plate 41 connects the material control components 60 on the two installation stations.
[0088] By setting up two installation stations on the base 30, it is possible to simultaneously install two springs on the screws of the corresponding suction nozzles, thereby improving the installation efficiency of the springs; at the same time, the material control components 60 of the two installation stations share a driving component, thereby simplifying the structure and reducing costs; and it is also possible to achieve synchronous operation of the material control components 60 of the two installation stations, thereby ensuring the synchronization of the installation of the two springs.
[0089] See also Figure 7As shown, as an embodiment, the spring feeding mechanism 20 includes a vibrating plate (not shown in the figure) and at least one discharge pipe 21 connected to the vibrating plate, the discharge pipe 21 is connected to the receiving piece 50 in a one-to-one correspondence, and the vibrating plate is used to input the springs to be installed into the receiving piece 50 in sequence through the discharge pipe 21.
[0090] Through the cooperation of the vibration plate, the discharge pipe 21 and the material receiving piece 50, automatic feeding of the spring is realized, providing a spring feeding mechanism 20 with high efficiency, stability and compact structure.
[0091] See also Figure 4 and Figure 6 As shown, the specific assembly process of the spring installation mechanism proposed in this embodiment is as follows:
[0092] S1, the spring feeding mechanism 20 feeds the springs stacked up and down into the conveying channel 51 of the receiving member 50;
[0093] S2, in the initial state, the driving member 40 drives the material control assembly 60 to move to the first position; the pressing member 63 leaves the conveying channel 51, and the supporting member 62 enters the conveying channel 51, and the supporting member 62 supports the first spring 70 at the bottom end of the first spring 70, thereby supporting all the springs in the conveying channel 51;
[0094] S3, the driving member 40 drives the material control assembly 60 to move to the second position, the supporting member 62 leaves the conveying channel 51 to release the support for the first spring 70, and the pressing member 63 simultaneously enters the conveying channel 51 and presses and fixes the second spring 71 in the conveying channel 51 from the side, and the first spring 70 flows out of the conveying channel 51 by its own weight and is sleeved on the screw of the suction nozzle located directly below the conveying channel 51, thus realizing the automatic assembly of the spring;
[0095] Repeat steps S2 and S3 above, releasing and assembling one spring at a time.
[0096] The spring installation mechanism proposed in this embodiment has the following advantages compared with the prior art:
[0097] 1) The spring can be automatically mounted on the screw of the nozzle, which greatly improves the installation efficiency of the spring and saves manpower.
[0098] 2) The material control component has a simple structure, low cost and precise control.
[0099] 3) The tensioning member and the spring of the conveying channel are in elastic surface contact, which can avoid crushing the spring.
[0100] 4) Two installation stations are provided, and two springs can be installed on the screws of the corresponding suction nozzles at the same time, thereby improving the installation efficiency of the springs; the material control components of the two installation stations share a driving component, thereby simplifying the structure and reducing the cost.
[0101] Second, see Figure 7 As shown, the present application also proposes a suction cup assembly machine, which includes the above-mentioned spring installation mechanism 90.
[0102] As an embodiment, the suction cup assembly machine further includes a conveying mechanism 91, a nozzle feeding mechanism 92, a first flat pad mounting mechanism 93, a sheet metal mounting mechanism 94, a second flat pad mounting mechanism 95, a gluing mechanism 96, a joint mounting mechanism 97 and a feeding mechanism 98, wherein:
[0103] At least one suction nozzle fixture 910 is arranged on the conveying mechanism 91, and 8 assembly stations are arranged in sequence on the conveying path of the conveying mechanism 91. The 8 assembly stations are suction nozzle loading station, first flat pad installation station, sheet metal installation station, second flat pad installation station, spring installation station, gluing station, joint installation station and unloading station in sequence along the conveying direction. The conveying mechanism 91 is configured to convey at least one suction nozzle fixture 910 to each assembly station in sequence;
[0104] The nozzle loading mechanism 92 is configured to place two nozzles at intervals on the nozzle fixture 910 transported to the nozzle loading station, with the screws of the two nozzles facing upwards, and the nozzle fixture 910 is configured to clamp the two nozzles at the same time;
[0105] The first flat pad installation mechanism 93 is configured to install a first flat pad on the screw of each suction nozzle transported to the first flat pad installation station;
[0106] The sheet metal installation mechanism 94 is configured to fit the sheet metal onto the screws of the two suction nozzles delivered to the sheet metal installation station through the two assembly holes;
[0107] The second flat pad installation mechanism 95 is configured to install a second flat pad on the screw of each suction nozzle transported to the second flat pad installation station;
[0108] The glue coating mechanism 96 is configured to apply liquid raw tape to the top of the screw of each suction nozzle delivered to the glue coating station;
[0109] The spring installation mechanism 90 is configured to install a spring on the screw of each suction nozzle delivered to the spring installation station;
[0110] The joint installation mechanism 97 is configured to install a joint on the screw of each suction nozzle delivered to the joint installation station;
[0111] The suction nozzle fixture 910 is also configured to release the suction nozzle at the unloading station, and the unloading mechanism 98 is configured to remove the assembled suction cup assembly from the suction nozzle fixture 910 at the unloading station.
[0112] Through the cooperation of the conveying mechanism 91, the suction nozzle feeding mechanism 92, the first flat pad mounting mechanism 93, the sheet metal mounting mechanism 94, the second flat pad mounting mechanism 95, the spring mounting mechanism 90, the gluing mechanism 96, the joint mounting mechanism 97 and the unloading mechanism 98, the two groups of suction cups of the suction cup assembly are automatically assembled at the same time, which improves the assembly efficiency, saves manpower and ensures the assembly quality of the suction cup assembly.
[0113] The above embodiments are only to illustrate the basic principles and characteristics of the present application. The present application is not limited by the above examples. Without departing from the spirit and scope of the present application, the present application may be subject to various changes and modifications, which are within the scope of the present application to be protected. The scope of protection claimed in the present application is defined by the attached claims and their equivalents.
Claims
1. A spring mounting mechanism, characterized in that: The spring mounting mechanism includes a spring feeding mechanism, a base, and a driving member. At least one mounting station is provided on the base, and a receiving member and a material control component are provided on each mounting station. Among them, The receiving member is fixedly installed on the base. The lower end of the receiving member passes through the base. The receiving member has a conveying channel that is vertically贯通. At least two springs to be installed can be stacked vertically in the conveying channel. The upper end of the conveying channel is communicated with the discharging end of the spring feeding mechanism. The spring feeding mechanism is used to supply the springs to be installed into the conveying channel; The fixed end of the driving member is installed on the base. The driving end of the driving member is connected to the material control component. The driving member is used to drive the material control component to reciprocate in a first direction so that the material control component alternately moves to a first position or a second position; When the driving member drives the material control component to move to the first position, the material control component is configured to support the bottom end of the first spring. The first spring is the bottommost spring in the conveying channel to support all the springs in the conveying channel; When the driving member drives the material control component to move to the second position, the material control component is configured to release the support for the first spring and at the same time fix the second spring in the conveying channel. The second spring is the spring adjacent to the first spring in the conveying channel, so that the first spring flows out of the conveying channel by its own weight and is sleeved on the screw of the suction nozzle located directly below the conveying channel.
2. The spring mounting mechanism according to claim 1, characterized in that: The material control component includes a mounting seat, a support member, and a pressing member. The driving end of the driving member is connected to the mounting seat. The support member and the pressing member are installed on the mounting seat at intervals in the height direction. The support member is lower than the pressing member; the support member and the pressing member are respectively located on opposite sides of the receiving member in the first direction. A first avoidance hole is provided on the receiving member corresponding to the support member, and a second avoidance hole is provided on the receiving member corresponding to the pressing member. Both the first avoidance hole and the second avoidance hole are communicated with the conveying channel. The value range of the height difference H between the support member and the pressing member is: h < H < 2h, where h is the height of a single spring; When the driving member drives the material control component to move to the first position, the pressing member leaves the conveying channel, and the support member passes through the first avoidance hole and enters the conveying channel to support the first spring at the bottom end of the first spring, thereby supporting all the springs in the conveying channel; When the driving member drives the material control component to move to the second position, the support member leaves the conveying channel to release the support for the first spring, and the pressing member passes through the second avoidance hole and enters the conveying channel to tightly fix the second spring in the conveying channel from the side.
3. The spring mounting mechanism according to claim 2, characterized in that: The support member is fixedly installed on the mounting seat. The end of the support member close to the receiving member is used to support the first spring, and the end of the support member close to the receiving member is a pointed structure.
4. The spring mounting mechanism according to claim 2, characterized in that: The pressing member can be movably mounted on the mounting seat along the first direction, and an elastic component is arranged between the pressing member and the mounting seat.
5. The spring mounting mechanism according to claim 4, characterized in that: The tensioning member is slidably connected to the mounting seat along the first direction, and the elastic component includes a connecting block and a tension spring. The connecting block is installed at an end of the tensioning member away from the material receiving member, and the tension spring is arranged along the first direction. The first end of the tension spring is connected to the connecting block, and the second end of the tension spring is connected to the mounting seat. The end of the tensioning member close to the material receiving member is used to tighten the second spring.
6. The spring mounting mechanism according to claim 5, characterized in that: A threaded section is arranged at one end of the pressing member away from the material receiving member, a threaded hole is arranged on the connecting block, and the connecting block is adjustably mounted on the threaded section of the pressing member through a threaded structure.
7. The spring mounting mechanism according to claim 2, characterized in that: One end of the pressing member close to the material receiving member is a planar structure.
8. The spring mounting mechanism according to claim 1, characterized in that: Two installation stations are spaced apart on the base, and the driving member drives the material control components on the two installation stations to synchronously reciprocate along the first direction, so that the material control components on the two installation stations are synchronously moved to the corresponding first position or the second position.
9. The spring mounting mechanism according to claim 1, characterized in that: The spring feeding mechanism includes a vibrating plate and at least one discharge pipe connected to the vibrating plate, the discharge pipe is connected to the material receiving piece in a one-to-one correspondence, and the vibrating plate is used to sequentially input the springs to be installed into the material receiving piece through the discharge pipe.
10. A suction cup assembly machine, characterized in that: The suction cup assembly machine includes a spring mounting mechanism as described in any one of claims 1-9.
11. The suction cup assembly machine according to claim 10, characterized in that: The suction cup assembly machine also includes a conveying mechanism, a nozzle feeding mechanism, a first flat pad installation mechanism, a sheet metal installation mechanism, a second flat pad installation mechanism, a gluing mechanism, a joint installation mechanism and a feeding mechanism, wherein: At least one suction nozzle fixture is arranged on the conveying mechanism, and 8 assembly stations are arranged in sequence on the conveying path of the conveying mechanism. The 8 assembly stations are suction nozzle loading station, first flat pad installation station, sheet metal installation station, second flat pad installation station, spring installation station, gluing station, joint installation station and unloading station in sequence along the conveying direction. The conveying mechanism is configured to convey at least one suction nozzle fixture to each assembly station in sequence; The nozzle loading mechanism is configured to place two nozzles at intervals on a nozzle fixture delivered to the nozzle loading station, with the screws of the two nozzles facing upwards, and the nozzle fixture is configured to clamp the two nozzles at the same time; The first flat pad installation mechanism is configured to mount a first flat pad on the screw of each suction nozzle transported to the first flat pad installation station; The sheet metal installation mechanism is configured to fit the sheet metal onto the screws of the two suction nozzles transported to the sheet metal installation station through the two assembly holes; The second flat pad installation mechanism is configured to mount a second flat pad on the screw of each suction nozzle transported to the second flat pad installation station; The spring installation mechanism is configured to set a spring on the screw of each suction nozzle delivered to the spring installation station; The glue coating mechanism is configured to apply liquid raw tape to the top of the screw of each suction nozzle delivered to the glue coating station; The joint installation mechanism is configured to install a joint on the screw of each suction nozzle delivered to the joint installation station; The suction nozzle fixture is also configured to release the suction nozzle at the unloading station, and the unloading mechanism is configured to remove the assembled suction cup assembly from the suction nozzle fixture at the unloading station.