A press-fitting jig for a gearbox gear assembly

By introducing installation mechanism and positioning mechanism into the press-in fixture, the installation and disassembly of the press-in fixture is simplified, and the problems of cumbersome and time-consuming operation in the prior art are solved, and work efficiency and operation convenience are improved.

CN222696435UActive Publication Date: 2025-04-01XIAMEN MING XUAN PRECISION MACHINERY
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Patent Information

Application Number
CN202420720957.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-01
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing press-in fixtures need to be welded and installed in advance when used, which is cumbersome and inconvenient during use, especially when disassembly, which consumes a lot of time and effort.

Method used

A press-in fixture for gearbox gear assembly is designed, using an installation mechanism and a positioning mechanism. By sliding the rotary button and the sleeve, clamping positioning and reset are achieved, simplifying the installation and disassembly process.

Benefits of technology

This design greatly simplifies the installation and disassembly of press-in fixtures, improves work efficiency, reduces the operating time and energy of staff, and avoids errors and failures caused by cumbersome operations.

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Abstract

The utility model discloses a press-in jig for a gearbox gear assembly, comprising a placement plate, a fixing frame installed above the placement plate, a mounting plate installed above the placement plate, and a mounting mechanism: the mounting mechanism comprises a mounting plate arranged below the placement plate, a knob rotatably connected to the outer surface of the mounting plate, one end of the knob is fixedly connected to a connecting rod, one end of the connecting rod is threadedly connected to a clamping block, and a guide assembly is arranged on one side of the clamping block; a positioning mechanism: the positioning mechanism is arranged above the placement plate. This is to solve the problem that when the staff use the existing press-in jig, the press-in jig needs to be welded and installed on the processing mechanism in advance to achieve the function of auxiliary processing, and when the press-in jig fails, the staff needs to disassemble it, and the whole operation process is inconvenient and cumbersome, which delays the work progress of the staff.
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Description

Technical Field

[0001] The utility model relates to the technical field of press-in jigs, in particular to a press-in jig for a gear box gear assembly. Background Art

[0002] The pressing fixture is used to assist the pressing device to press the material into the workpiece. Gears refer to mechanical elements that transmit motion and torque through the meshing between gears. They are composed of a certain number of gears. The gearbox is a composite mechanical structure composed of multiple stages of gears. Gears of various sizes are combined and meshed to achieve transmission in different proportions.

[0003] However, it still has the following disadvantages in actual use:

[0004] When the existing press-in jig is used by the staff, the press-in jig needs to be welded and installed on the processing mechanism in advance to achieve the function of auxiliary processing. When the press-in jig fails, the staff needs to disassemble it. The whole operation process is inconvenient and cumbersome, which delays the work progress of the staff. Utility Model Content

[0005] The purpose of the utility model is to provide a press-in jig for a gear box gear assembly, so as to solve the problem that the existing press-in jig proposed in the above background technology needs to be welded and installed on a processing mechanism in advance when the staff uses it to achieve the function of auxiliary processing. When the press-in jig fails, the staff needs to disassemble it, and the whole operation process is inconvenient and cumbersome, which delays the work progress of the staff.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a press-in fixture for a gear box gear assembly, comprising a placement plate, a fixing frame is installed above the placement plate, a mounting plate is installed above the placement plate, and also comprises a mounting mechanism: the mounting mechanism comprises a mounting plate arranged below the placement plate, a turning button is rotatably connected to the outer surface of the mounting plate, one end of the turning button is fixedly connected to a connecting rod, one end of the connecting rod is threadedly connected to a clamping block, and a guide assembly is arranged on one side of the clamping block; a positioning mechanism: the positioning mechanism is arranged above the placement plate.

[0008] Furthermore, the positioning mechanism is arranged on a support frame above the placing plate, a cylinder is installed above the support frame, a sleeve rod is installed on the inner side of the fixed frame, a sleeve block is slidably connected to the outer surface of the sleeve rod, a clamping block is installed above the sleeve block, a reset component is arranged on the outer surface of the sleeve rod and located on the inner side of the sleeve block, and a limiting component is arranged on one side of the fixed frame and located below the sleeve block.

[0009] Furthermore, the limiting assembly includes a guide rail arranged on one side of the fixing frame, and the sleeve block is slidably connected above the guide rail.

[0010] Furthermore, the guide assembly includes a guide block arranged on one side of the clamping block, and a sliding groove is provided at the bottom end of the placement plate.

[0011] Furthermore, the guide block is slidably connected inside the slide groove.

[0012] Furthermore, the reset assembly includes a compression spring arranged on the outer surface of the sleeve rod, and the number of the support frames is two groups, and the two groups of support frames are located at both ends of the compression spring.

[0013] Furthermore, the outer surface of the connecting rod is provided with a thread, the interior of the clamping block is provided with a thread groove, the interior of the mounting plate is provided with an empty groove, and the interior of the empty groove is penetrated by a connecting rod.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] The utility model is provided with an installation mechanism, and by simultaneously rotating the knobs on both sides of the installation plate, the rotation of the knobs can drive a connecting rod fixedly connected at one end to rotate, so that a clamping block threadedly connected to one end of the connecting rod is displaced, and at the same time, a guide block installed at one end of the clamping block slides along a guide track of the slide groove, so that the two groups of clamping blocks clamp and position the installation position, thereby achieving the purpose of installation, and improving overall work efficiency when the staff performs disassembly and assembly operations.

[0016] Based on the above beneficial effects, a positioning mechanism is provided. After the above-mentioned jig is installed, the sleeve block is made to slide along the guide track of the guide rail through the sleeve block on the outer surface of the sliding sleeve rod, so that the two groups of sleeve blocks squeeze the compression spring, thereby shrinking the block installed on the compression spring. At this time, the gear assembly is placed inside the cylinder, and the squeezing of the sleeve block is released at the same time, so that the two groups of block blocks are reset and the gear assembly is positioned at the same time, which can facilitate the staff to perform positioning operations and prevent the gear assembly from being displaced during the pressing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is an axonometric drawing of the utility model;

[0019] Figure 2 is another axonometric view of the present utility model;

[0020] Figure 3 It is a three-dimensional diagram of the positioning mechanism of the utility model;

[0021] Figure 4 It is an axonometric drawing of the present utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Placement plate; 2. Fixing frame; 3. Sleeve block; 4. Cylinder; 5. Block; 6. Mounting plate; 7. Clamp block; 8. Knob; 9. Slide groove; 10. Guide block; 11. Connecting rod; 12. Empty groove; 13. Compression spring; 14. Support frame; 15. Guide rail; 16. Sleeve rod. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0026] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] See also Figure 1-4 As shown, this embodiment is a press-in fixture for a gear box gear assembly, including a placement plate 1, a fixing frame 2 is installed above the placement plate 1, a mounting plate 6 is installed above the placement plate 1, and also includes a mounting mechanism: the mounting mechanism includes a mounting plate 6 arranged below the placement plate 1, a knob 8 is rotatably connected to the outer surface of the mounting plate 6, one end of the knob 8 is fixedly connected to a connecting rod 11, one end of the connecting rod 11 is threadedly connected to a clamping block 7, and a guide assembly is provided on one side of the clamping block 7; a positioning mechanism: the positioning mechanism is arranged above the placement plate 1.

[0028] The mounting mechanism serves as the main bearing structure and can increase the installation stability of the entire structure by being installed integrally with the device.

[0029] Furthermore, the guide assembly includes a guide block 10 arranged on one side of the clamping block 7 , and a slide groove 9 is provided at the bottom end of the placement plate 1 .

[0030] The guide assembly is arranged to prevent the clamp block 7 from rotating with the rotation of the connecting rod 11, thereby playing a guiding role.

[0031] Furthermore, the reset assembly includes a compression spring 13 arranged on the outer surface of the sleeve rod 16 , and there are two groups of support frames 14 , which are located at both ends of the compression spring 13 .

[0032] The reset assembly is arranged so that after the sleeve blocks 3 are squeezed and the force disappears, the two sets of sleeve blocks 3 can be automatically reset.

[0033] Furthermore, the outer surface of the connecting rod 11 is provided with a thread, the inside of the clamping block 7 is provided with a thread groove, the inside of the mounting plate 6 is provided with an empty groove 12, and the inside of the empty groove 12 is penetrated by the connecting rod 11.

[0034] The arrangement of the thread and the thread groove can enable the connecting rod 11 to rotate and drive the clamping block 7 to slide.

[0035] Working principle: After the fixture is placed at the installation location, by simultaneously rotating the knobs 8 on both sides of the installation plate 6, the knobs 8 can be rotated to drive the connecting rod 11 fixedly connected at one end to rotate, so that the clamping block 7 threadedly connected to one end of the connecting rod 11 is displaced, and at the same time, the guide block 10 installed at one end of the clamping block 7 slides along the guide track of the slide groove 9, so that the two groups of clamping blocks 7 clamp and position the installation location to achieve the purpose of installation.

[0036] See also Figure 1-4 As shown, this embodiment is based on the above-mentioned embodiment 1 and further includes: a positioning mechanism is arranged on a support frame 14 above the placement plate 1, a cylinder 4 is installed above the support frame 14, a sleeve rod 16 is installed on the inner side of the fixed frame 2, the outer surface of the sleeve rod 16 is slidably connected with a sleeve block 3, a clamping block 5 is installed above the sleeve block 3, a reset component is arranged on the outer surface of the sleeve rod 16 located on the inner side of the sleeve block 3, and a limiting component is arranged on one side of the fixed frame 2 located below the sleeve block 3.

[0037] Furthermore, the limiting assembly includes a guide rail 15 arranged on one side of the fixing frame 2 , and the sleeve block 3 is slidably connected above the guide rail 15 .

[0038] The setting of the limit assembly can enable the sleeve block 3 to slide and guide along the upper side of the guide rail 15 .

[0039] Working principle: before putting the gear assembly into the cylinder 4, the staff slides the sleeve block 3 on the outer surface of the sliding sleeve rod 16 to make the sleeve block 3 slide along the guide track of the guide rail 15, so that the two sets of sleeve blocks 3 squeeze the compression spring 13, thereby shrinking the block 5 installed on the compression spring 13. At this time, the gear assembly is put into the cylinder 4, and the squeezing of the sleeve block 3 is released at the same time, so that the two sets of block blocks 5 are reset and the gear assembly is positioned. When taking the pressed gear, the above reverse steps can be directly applied;

[0040] This step can facilitate the staff to perform positioning operations and prevent the gear assembly from shifting during the press-fitting process.

[0041] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A press-in jig for a gearbox gear assembly, comprising a placement plate (1), a fixing frame (2) is installed above the placement plate (1), and a mounting plate (6) is installed above the placement plate (1), characterized in that: Also includes: Mounting mechanism: the mounting mechanism comprises a mounting plate (6) arranged below the placement plate (1); a knob (8) is rotatably connected to the outer surface of the mounting plate (6); one end of the knob (8) is fixedly connected to a connecting rod (11); one end of the connecting rod (11) is threadedly connected to a clamping block (7); a guide assembly is provided on one side of the clamping block (7); Positioning mechanism: the positioning mechanism is arranged above the placement plate (1).

2. A press-in jig for a gearbox gear assembly according to claim 1, characterized in that: The positioning mechanism is arranged on a support frame (14) above the placement plate (1), a cylinder (4) is installed above the support frame (14), a sleeve rod (16) is installed on the inner side of the fixed frame (2), the outer surface of the sleeve rod (16) is slidably connected with a sleeve block (3), a clamping block (5) is installed above the sleeve block (3), a reset component is arranged on the outer surface of the sleeve rod (16) located on the inner side of the sleeve block (3), and a limiting component is arranged on one side of the fixed frame (2) located below the sleeve block (3).

3. A press-in jig for a gearbox gear assembly according to claim 2, characterized in that: The limiting assembly comprises a guide rail (15) arranged on one side of the fixing frame (2), and the sleeve block (3) is slidably connected above the guide rail (15).

4. A press-in jig for a gearbox gear assembly according to claim 1, characterized in that: The guide assembly comprises a guide block (10) arranged on one side of the clamping block (7), and a sliding groove (9) is provided at the bottom end of the placement plate (1).

5. A press-in jig for a gearbox gear assembly according to claim 4, characterized in that: The guide block (10) is slidably connected inside the slide groove (9).

6. A press-in jig for a gearbox gear assembly according to claim 2, characterized in that: The reset assembly comprises a compression spring (13) arranged on the outer surface of the sleeve rod (16); the support frames (14) are provided in two groups, and the two groups of support frames (14) are located at both ends of the compression spring (13).

7. The press-in jig for a gearbox gear assembly according to claim 1, characterized in that: The outer surface of the connecting rod (11) is provided with a thread, the interior of the clamping block (7) is provided with a thread groove, the interior of the mounting plate (6) is provided with an empty groove (12), and the interior of the empty groove (12) is provided with the connecting rod (11) penetrating therethrough.