End cover bearing gasket equipment
By designing an end-cover bearing washer equipment equipped with robotic arms, tapered gears and threaded sleeves, the problem of low automation of existing equipment is solved, and automatic assembly, fixation and quality inspection of end-cover bearing washer is realized, reducing the burden on staff and improving the automation of the equipment.
Patent Information
- Application Number
- CN202420677097.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing end cover bearing washers equipment is not very automated in terms of automatic assembly and fixation, and requires manual operation, which leads to a high burden on staff.
An end-cover bearing washer device including a robotic arm, a bevel gear and a threaded sleeve is designed. It is assembled by a robotic arm, a bevel gear and a threaded sleeve automatically fix and feed, and is equipped with a detector and a motor system for quality inspection and classification.
Automatic assembly, fixation and quality inspection of end cover bearing washers of different specifications is realized, which reduces the work burden of staff and improves the automation and practicality of the equipment.
Smart Images

Figure CN222696465U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to an end cover bearing washer device. Background Art
[0002] In order to facilitate the assembly and production of end cover bearing washers, an end cover bearing washers equipment is required.
[0003] At present, most of the end cover bearing gasket equipment on the market cannot automatically assemble and fix end cover bearing gaskets of different specifications during actual use. When in use, the end cover bearing gaskets need to be fixed and added manually, and the degree of automation is incomplete, which increases the workload of the staff. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an end cover bearing washer device, aiming to improve the problem of incomplete automation in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an end cover bearing gasket device, comprising a base plate, the top of the base plate is fixedly connected to a table top, the left and right sides of the top rear end of the table top are fixedly connected to fixed blocks, a mechanical arm is arranged on the outside of the fixed block, the left and right sides of the top front end of the table top are fixedly connected to a storage trough, the inner side of the base plate is fixedly connected to a fixed frame, the inner side of the fixed frame is slidably connected to a plurality of threaded sleeves, the top of the table top is fixedly connected to a fixed plate all around, the outer side of the fixed plate is rotatably connected to a bevel gear, the front side of the fixed plate is fixedly connected to a first motor, the output end of the first motor passes through the fixed plate and is fixedly connected to the corresponding fixed plate, the outer side of the fixed frame is rotatably connected to a bevel gear ring, the bevel gear ring is meshed with the bevel gear, the outer side of the bevel gear is threadedly connected to the threaded sleeve, and a classification mechanism is arranged on the top of the base plate.
[0006] As a further description of the above technical solution:
[0007] The classification mechanism includes a detector, which is fixedly connected to the rear side of the fixed frame, and the detection end of the detector passes through the fixed frame. An electric telescopic rod is fixedly connected to the middle of the top end of the base plate, and the telescopic end of the electric telescopic rod is fixedly connected to a U-shaped block. A second motor is fixedly connected to the front side of the U-shaped block, and the output end of the second motor passes through the U-shaped block and is fixedly connected to a support plate. Recovery frames are provided on the left and right sides of the top of the base plate.
[0008] As a further description of the above technical solution:
[0009] A plurality of slide grooves are provided on the left and right sides of the top of the bottom plate, and the bottom plate is slidably connected with the recovery frame through the slide grooves.
[0010] As a further description of the above technical solution:
[0011] A plurality of support frames are fixedly connected to the left and right sides of the top of the outer wall of the bottom plate, and the bottom plate is fixedly connected to the table top through the support frames.
[0012] As a further description of the above technical solution:
[0013] A plurality of positioning blocks are fixedly connected to the bottom of the outer wall of the bottom plate, and positioning holes are formed on the outer sides of the plurality of positioning blocks.
[0014] As a further description of the above technical solution:
[0015] The left and right sides of the bottom of the inner wall of the material storage tank are fixedly connected with springs, and the top of the spring is fixedly connected with a top plate.
[0016] As a further description of the above technical solution:
[0017] A controller is fixedly connected to the left side of the top of the base plate, and the controller is electrically connected to the mechanical arm, the first motor, the electric telescopic rod and the second motor respectively.
[0018] As a further description of the above technical solution:
[0019] The outer side of the controller is fixedly connected with a shell, and the outer side of the shell is rotatably connected with a shield.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the gaskets, bearings and pressure rings placed in the two material storage troughs can be put into the fixed frame for assembly by starting the mechanical arm, and the first motor is started to drive the corresponding bevel gear to rotate. The rotating bevel gear can drive the bevel gear ring to rotate through the meshing transmission. When the bevel gear ring rotates, all the bevel gears can be driven to rotate through the meshing transmission. The rotating bevel gear can be driven to move along the fixed frame through the threaded connection with the threaded sleeve, and the gaskets, bearings and pressure rings on the inside thereof can be fixed. End cover bearing washers of different specifications can be automatically assembled, and they can be fixed and fed at the same time, thereby reducing the workload of the staff.
[0022] 2. In the utility model, the U-shaped block can be driven to move up and down by starting the electric telescopic rod, and the support plate can be driven to rotate left and right by starting the second motor. When the threaded sleeve fixes the end cover bearing gasket, the detector can be used to detect the quality of the end cover bearing gasket at the same time. When the quality is insufficient, the second motor will drive the support plate to rotate clockwise and send unqualified materials to the right recovery frame. When the quality is qualified, the second motor will drive the support plate to rotate counterclockwise and send it to the left recovery frame for storage. The quality of the end cover bearing gasket can be detected and classified, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of an end cover bearing gasket device proposed by the utility model;
[0024] Figure 2 A schematic diagram of the conical gear ring structure of an end cover bearing gasket device proposed by the utility model;
[0025] Figure 3 The utility model provides a schematic diagram of a classification mechanism of an end cover bearing gasket device.
[0026] Legend:
[0027] 1. Bottom plate; 2. Sorting mechanism; 201. Detector; 202. Electric telescopic rod; 203. U-shaped block; 204. Second motor; 205. Support plate; 206. Recovery frame; 3. Table; 4. Fixed block; 5. Robotic arm; 6. Storage trough; 7. Fixed frame; 8. Fixed plate; 9. Bevel gear; 10. First motor; 11. Threaded sleeve; 12. Bevel gear ring; 13. Controller; 14. Housing; 15. Protective cover; 16. Slide; 17. Support frame; 18. Positioning block; 19. Positioning hole; 20. Spring; 21. Top plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1 , Figure 2 and Figure 3, an embodiment provided by the utility model: an end cover bearing gasket device, comprising a bottom plate 1, a table 3 is fixedly connected to the top of the bottom plate 1, a fixed block 4 is fixedly connected to the left and right sides of the top rear end of the table 3, a mechanical arm 5 is arranged on the outside of the fixed block 4, a storage trough 6 is fixedly connected to the left and right sides of the top front end of the table 3, a fixed frame 7 is fixedly connected to the inner side of the bottom plate 1, a plurality of threaded sleeves 11 are slidably connected to the inner side of the fixed frame 7, a fixed plate 8 is fixedly connected to the top of the table 3 all around, a bevel gear 9 is rotatably connected to the outer side of the fixed plate 8, a first motor 10 is fixedly connected to the front side of the front fixed plate 8, an output end of the first motor 10 passes through the fixed plate 8 and is fixedly connected to the corresponding fixed plate 8, a bevel gear ring 12 is rotatably connected to the outer side of the fixed frame 7, the bevel gear ring 12 is meshedly connected to the bevel gear 9, the outer side of the bevel gear 9 is threadedly connected to the threaded sleeve 11, and a classification mechanism 2 is arranged on the top of the bottom plate 1;
[0030] Specifically, starting the robotic arm 5 can place the gasket, bearing and pressure ring in the storage trough 6 into the fixed frame 7 for assembly, wherein the robotic arm 5 can adopt a robotic arm of a model such as the Kinova lightweight robotic arm. Since this is the prior art, it will not be introduced in detail later. At the same time, starting the first motor 10 can drive the corresponding bevel gear 9 to rotate, and this rotation can drive the bevel gear ring 12 through meshing transmission, and then drive all the bevel gears 9. The rotating bevel gear 9 is connected to the threaded sleeve 11 through a thread, moves along the fixed frame 7, and fixes the gasket, bearing and pressure ring on the inside. This process realizes the automatic assembly of end cover bearing washers of different specifications, and simultaneously fixes and feeds them.
[0031] Reference Figure 1 and Figure 3 The classification mechanism 2 includes a detector 201, which is fixedly connected to the rear side of the fixed frame 7, and the detection end of the detector 201 passes through the fixed frame 7. An electric telescopic rod 202 is fixedly connected to the middle of the top of the bottom plate 1, and the telescopic end of the electric telescopic rod 202 is fixedly connected to a U-shaped block 203. The front side of the U-shaped block 203 is fixedly connected to a second motor 204, and the output end of the second motor 204 passes through the U-shaped block 203 and is fixedly connected to a support plate 205. Recovery frames 206 are provided on the left and right sides of the top of the bottom plate 1;
[0032] Specifically, starting the electric telescopic rod 202 can move the U-shaped block 203 up and down, and starting the second motor 204 can rotate the support plate 205 left and right. When the threaded sleeve 11 fixes the end cover bearing gasket, the detector 201 will simultaneously detect its quality. If the quality does not meet the standard, the second motor 204 will rotate the support plate 205 clockwise, and send the unqualified materials into the right recovery box 206. The qualified materials will rotate counterclockwise and be sent to the left recovery box 206 for storage. In this way, the quality of the end cover bearing gasket can be detected and classified.
[0033] Reference Figure 1 and Figure 3 , multiple slide grooves 16 are provided on the left and right sides of the top of the bottom plate 1, and the bottom plate 1 is slidably connected to the recovery frame 206 through the slide grooves 16; multiple support frames 17 are fixedly connected to the left and right sides of the top of the outer wall of the bottom plate 1, and the bottom plate 1 is fixedly connected to the table 3 through the support frames 17; multiple positioning blocks 18 are fixedly connected around the bottom of the outer wall of the bottom plate 1, and positioning holes 19 are provided on the outer sides of the multiple positioning blocks 18;
[0034] Specifically, the slide groove 16 can facilitate the removal and installation of the recovery frame 206, the support frame 17 can facilitate the fixation of the base plate 1 and the table top 3, and the device can be easily installed and fixed by installing a threaded part in the positioning hole 19 on the positioning block 18.
[0035] Reference Figure 1 , Figure 2 and Figure 3 The left and right sides of the bottom of the inner wall of the storage tank 6 are fixedly connected with springs 20, and the top of the spring 20 is fixedly connected with a top plate 21; the left side of the top of the bottom plate 1 is fixedly connected with a controller 13, and the controller 13 is electrically connected to the mechanical arm 5, the first motor 10, the electric telescopic rod 202 and the second motor 204 respectively; the outer side of the controller 13 is fixedly connected with a housing 14, and the outer side of the housing 14 is rotatably connected with a shield 15;
[0036] Specifically, the extension and retraction of the spring 20 can make the top plate 21 move up and down, which is coordinated with the use of the parts in the storage tank 6. When the parts are taken, the top plate 21 will automatically push to the top to ensure that the parts are on the same horizontal plane when the robot arm 5 takes the parts. The controller 13 can control the starting and operating power between the robot arm 5, the first motor 10, the electric telescopic rod 202 and the second motor 204 respectively. The protection capability of the controller 13 can be improved by the shell 14. By opening and closing the protective cover 15, the controller 13 can be prevented from being accidentally touched when it is not in use.
[0037] Working principle: Before using the device, first start the mechanical arm 5 to put the gasket, bearing and pressure ring in the storage tank 6 into the fixed frame 7 for assembly. At the same time, start the first motor 10 to drive the corresponding bevel gear 9 to rotate. The rotating bevel gear 9 drives the bevel gear ring 12 to rotate through the meshing transmission, so that all the bevel gears 9 rotate at the same time. When the bevel gear 9 rotates, it moves along the fixed frame 7 through the threaded connection of the threaded sleeve 11, and fixes and feeds the gasket, bearing and pressure ring inside. This makes it possible to automatically assemble end cover bearing washers of different specifications, and fix and feed them at the same time, thereby reducing The workload of the staff is reduced, and starting the electric telescopic rod 202 can move the U-shaped block 203 up and down, and starting the second motor 204 can rotate the support plate 205 left and right. When the threaded sleeve 11 fixes the end cover bearing gasket, the detector 201 will simultaneously detect its quality. If the quality does not meet the standard, the second motor 204 will rotate the support plate 205 clockwise, and send the unqualified materials into the right recovery box 206, and the qualified materials will rotate counterclockwise and be sent to the left recovery box 206 for storage. In this way, the quality of the end cover bearing gasket can be detected and classified, thereby improving the practicability of the device.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An end cap bearing washer device, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a table top (3), the left and right sides of the top rear end of the table top (3) are fixedly connected to fixed blocks (4), the outside of the fixed blocks (4) are provided with mechanical arms (5), the left and right sides of the top front end of the table top (3) are fixedly connected to material storage troughs (6), the inside of the bottom plate (1) is fixedly connected to a fixed frame (7), the inside of the fixed frame (7) is slidably connected to a plurality of threaded sleeves (11), the top of the table top (3) is fixedly connected to fixed plates (8) all around, the outside of the fixed plates (8) are The front side of the fixing plate (8) is rotatably connected to a bevel gear (9), the front side of the fixing plate (8) is fixedly connected to a first motor (10), the output end of the first motor (10) passes through the fixing plate (8) and is fixedly connected to the corresponding fixing plate (8), the outer side of the fixing frame (7) is rotatably connected to a bevel gear ring (12), the bevel gear ring (12) is meshingly connected to the bevel gear (9), the outer side of the bevel gear (9) is threadedly connected to the threaded sleeve (11), and a classification mechanism (2) is arranged on the top of the base plate (1).
2. The end cover bearing washer device according to claim 1, characterized in that: The classification mechanism (2) comprises a detector (201), the detector (201) being fixedly connected to the rear side of the fixed frame (7), the detection end of the detector (201) passing through the fixed frame (7), an electric telescopic rod (202) being fixedly connected to the middle of the top end of the base plate (1), the telescopic end of the electric telescopic rod (202) being fixedly connected to a U-shaped block (203), a second motor (204) being fixedly connected to the front side of the U-shaped block (203), an output end of the second motor (204) passing through the U-shaped block (203) and fixedly connected to a support plate (205), and recovery frames (206) being arranged on both the left and right sides of the top of the base plate (1).
3. The end cover bearing gasket device according to claim 2, characterized in that: A plurality of slide grooves (16) are provided on the left and right sides of the top of the bottom plate (1), and the bottom plate (1) is slidably connected to the recovery frame (206) via the slide grooves (16).
4. The end cover bearing gasket device according to claim 1, characterized in that: A plurality of support frames (17) are fixedly connected to the left and right sides of the top of the outer wall of the bottom plate (1), and the bottom plate (1) is fixedly connected to the table top (3) via the support frames (17).
5. The end cover bearing washer device according to claim 1, characterized in that: A plurality of positioning blocks (18) are fixedly connected to the bottom of the outer wall of the bottom plate (1) on all sides, and positioning holes (19) are formed on the outer sides of the plurality of positioning blocks (18).
6. The end cover bearing washer device according to claim 1, characterized in that: The left and right sides of the bottom of the inner wall of the material storage tank (6) are fixedly connected to springs (20), and the top of the spring (20) is fixedly connected to a top plate (21).
7. The end cap bearing washer device according to claim 1, characterized in that: A controller (13) is fixedly connected to the left side of the top of the base plate (1), and the controller (13) is electrically connected to the mechanical arm (5), the first motor (10), the electric telescopic rod (202) and the second motor (204) respectively.
8. The end cap bearing washer device according to claim 7, characterized in that: The outer side of the controller (13) is fixedly connected to a housing (14), and the outer side of the housing (14) is rotatably connected to a protective cover (15).