A high-strength forging processing equipment for automobiles

Abstract

The utility model belongs to the technical field of automobile parts processing, and specifically relates to a high-strength forging processing equipment for automobiles, including a collection box and an electric slide rail, wherein a filter screen is arranged in the collection box, a grinding component, wherein the grinding component is arranged on the electric slide rail; a cooling component, wherein the cooling component is arranged on the collection box and the grinding component; a fixing mechanism, wherein the fixing mechanism is arranged on the collection box; wherein the fixing mechanism includes a supporting part, wherein the supporting part is arranged on the top surface of the collection box, and a feeding part and a positioning part are arranged on the supporting part. The utility model fixes the seamless steel pipe from the inside, thereby avoiding the blocking of the steel pipe surface by the fixing mechanism, realizing the comprehensive grinding of the seamless steel pipe, without the need for secondary processing, and greatly improving the grinding efficiency and processing quality; and during the grinding process, the steel pipe can be cooled to prevent deformation or damage caused by high temperature.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts processing, and specifically relates to a high-strength forging processing equipment for automobiles. Background Art

[0002] With the rapid development of the automobile industry, seamless steel pipes for automobiles are important materials in automobile manufacturing. Their quality and performance play a vital role in the safety, comfort and durability of automobiles. Seamless steel pipes are widely used in automobile body structures, such as crossbeams, longitudinal beams, pillars and other components. These components need to bear the support and protection of the car body. The high strength and good plasticity of seamless steel pipes can meet these requirements and ensure the stability and safety of the car body structure.

[0003] Forging refers to the process of plastically deforming metal materials to a given shape and size. The forging process is usually suitable for occasions where high strength of seamless steel pipes is required. The advantage of forging is that it can improve the strength, toughness and wear resistance of seamless steel pipes. Its dense structure and fine organization are conducive to improving the corrosion resistance and mechanical properties of seamless steel pipes.

[0004] Seamless steel pipes need to be polished during the processing process. There are also many types of steel pipe polishing devices in the prior art, such as an automated metal steel pipe polishing device with application number: CN202121616760.7. The device can drive the polishing plate to move horizontally on the surface of the steel pipe by setting a polishing device. The horizontal circulation movement of the polishing plate can comprehensively and evenly polish the surface of the steel pipe, avoiding the existence of polishing dead corners while improving the polishing quality and efficiency of the steel pipe.

[0005] However, the above device still has some shortcomings in actual use: for example, when the device fixes the steel pipe, it will inevitably block part of the surface of the steel pipe, making it difficult to directly grind this part. In order to achieve the ideal grinding effect, the steel pipe needs to be disassembled and then grinded again. This process is time-consuming and laborious, thereby reducing the overall efficiency of steel pipe grinding. In addition, the current device uses fan blades to cool the steel pipe, but this cooling method has limited effect and is prone to cause debris generated during the grinding process to splash everywhere, affecting the cleanliness and safety of the working environment. Utility Model Content

[0006] The purpose of the utility model is to provide a high-strength forging processing equipment for automobiles, which can fully grind the seamless steel pipe without secondary processing, thereby greatly improving the grinding efficiency and processing quality.

[0007] The technical solutions adopted in this utility are as follows:

[0008] A high-strength forging processing equipment for automobiles, comprising a collection box and an electric slide rail, wherein the electric slide rail is mounted on the upper end of the collection box by a bracket, and a filter screen is arranged in the collection box;

[0009] A grinding assembly, wherein the grinding assembly is arranged on the electric slide rail;

[0010] A cooling assembly, wherein the cooling assembly is arranged on the collection box and the grinding assembly;

[0011] A fixing mechanism, wherein the fixing mechanism is arranged on the collection box;

[0012] Wherein, the fixing mechanism comprises a supporting portion, the supporting portion is arranged on the top surface of the collecting box, and the supporting portion is provided with a feeding portion and a positioning portion.

[0013] In a preferred embodiment, the grinding assembly includes a slider, which is slidably connected to an electric slide rail, a first electric push rod is fixedly installed on the bottom surface of the slider, a rotating motor is fixedly installed on the telescopic end of the first electric push rod, and a grinding disc is installed on the lower end of the output shaft of the rotating motor.

[0014] In a preferred embodiment, the cooling component includes a water storage pipe, which is connected to the rotating motor by a support rod, and nozzles are evenly distributed on the water storage pipe, a water supply pipeline is connected between the two water storage pipes, a water pump is fixedly installed on the back of the collection box, and the water pumping end of the water pump is connected to the inner cavity of the collection box, and the water discharge end of the water pump is connected to a telescopic hose, and the upper end of the telescopic hose is connected to the water supply pipeline.

[0015] In a preferred embodiment, the support portion includes a support seat, the support seat is fixedly connected to the top surface of the collection box, a cylinder is rotatably connected to the support seat, and a hollow tube is slidably inserted in the cylinder.

[0016] In a preferred embodiment, the feeding portion includes a circular ring, and the circular ring is fixedly sleeved on the hollow tube. A second electric push rod is installed on one side of the support seat, and a telescopic end of the second electric push rod is fixedly connected to the circular ring.

[0017] In a preferred embodiment, the positioning part includes a threaded rod, which is threadedly connected to one end of the hollow tube, one end of the threaded rod is rotatably connected to a cone, the other end of the threaded rod is fixedly connected to a handwheel, one end of the cone is fixedly connected to a guide rod, and the other end of the guide rod passes through the hollow tube, one end of the hollow tube is provided with a push block in a ring-shaped distribution, the push block is connected to a round rod, and the round rod passes through the inner cavity of the hollow tube, the other end of the round rod is fixedly connected to a force block, one side of the force block is fixedly connected to a spring, and the other end of the spring is fixedly connected to the inner wall of the hollow tube.

[0018] In a preferred embodiment, a large gear is fixedly sleeved on the outer wall of one of the cylinders, a driving motor is installed on the top surface of the collecting box, and a small gear is fixedly installed on the output shaft of the driving motor.

[0019] The technical effects achieved by this utility model are:

[0020] The utility model fixes the seamless steel pipe from the inside, avoids the blocking of the steel pipe surface by the fixing mechanism, realizes the comprehensive grinding of the seamless steel pipe, does not need secondary processing, and greatly improves the grinding efficiency and processing quality;

[0021] During the grinding process of the utility model, by spraying water on the surface of the steel pipe, not only the steel pipe is effectively cooled to prevent deformation or damage caused by high temperature, but also the debris on the surface of the steel pipe is promptly washed away, thus ensuring the cleanliness of the surface of the steel pipe, eliminating the subsequent cleaning steps, and being more convenient and efficient;

[0022] The water source sprayed by the utility model is filtered by the collection box and the filter screen, which can block the debris in the water source, realize the recycling of water resources, reduce the waste of water resources, and meet the requirements of environmental protection and energy saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a front view of the utility model as a whole;

[0025] Figure 3 It is a structural schematic diagram of the grinding assembly of the utility model;

[0026] Figure 4 For this utility model Figure 1 Rear view of

[0027] Figure 5 It is a structural schematic diagram of the fixing mechanism of the utility model;

[0028] Figure 6 For this utility model Figure 5 A cross-sectional view of

[0029] Figure 7 For this utility model Figure 6 A partial enlarged schematic diagram of point B in the middle;

[0030] Figure 8 For this utility model Figure 6 A front view of

[0031] Fig. 9 For this utility model Figure 2 A local enlarged schematic diagram of point A in the middle.

[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0033] 1. Collection box; 11. Filter; 2. Electric slide rail; 3. Grinding assembly; 4. Cooling assembly; 5. Fixing mechanism; 6. Big gear; 7. Driving motor; 8. Small gear;

[0034] 31. Sliding block; 32. First electric push rod; 33. Rotating motor; 34. Grinding disc;

[0035] 41. water storage pipe; 42. water delivery pipe; 43. water pump; 44. telescopic hose;

[0036] 51. Supporting part; 52. Feeding part; 53. Positioning part;

[0037] 511, support base; 512, cylinder; 513, hollow tube;

[0038] 521, a circular ring; 522, a second electric push rod;

[0039] 531. threaded rod; 532. cone; 533. guide rod; 534. push block; 535. round rod; 536. force block; 537. spring; 538. hand wheel. DETAILED DESCRIPTION

[0040] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0041] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention, so the present invention is not limited to the specific embodiments disclosed below.

[0042] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present utility. The phrase "in a preferred embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0043] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the present embodiment in detail, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0044] Please refer to the attached Figure 1-Figure 9As shown, the utility model provides a high-strength forging processing equipment for automobiles, including a collection box 1 and an electric slide rail 2, the electric slide rail 2 is installed on the upper end of the collection box 1 by a bracket, and a filter screen 11 is arranged in the collection box 1;

[0045] A grinding assembly 3, wherein the grinding assembly 3 is arranged on the electric slide rail 2;

[0046] A cooling assembly 4, wherein the cooling assembly 4 is disposed on the collecting box 1 and the grinding assembly 3;

[0047] A fixing mechanism 5, wherein the fixing mechanism 5 is arranged on the collection box 1;

[0048] The fixing mechanism 5 comprises a supporting portion 51 , which is arranged on the top surface of the collecting box 1 , and a feeding portion 52 and a positioning portion 53 are arranged on the supporting portion 51 .

[0049] The function of the electric slide rail 2 is to drive the grinding component 3 to move. It adopts the products currently available on the market and will not be elaborated here. When selecting, it should be selected as much as possible to meet the requirements of this application under the premise of suitable specifications and usage scenarios. The specific model specifications are not limited here.

[0050] In a preferred embodiment, please refer to Figure 5 and Figure 8 The support portion 51 includes a support seat 511, which is fixedly connected to the top surface of the collecting box 1. A cylinder 512 is rotatably connected to the support seat 511, and a hollow tube 513 is slidably inserted in the cylinder 512. The feeding portion 52 includes a ring 521, which is fixedly sleeved on the hollow tube 513. A second electric push rod 522 is installed on one side of the support seat 511, and the telescopic end of the second electric push rod 522 is fixedly connected to the ring 521.

[0051] In this embodiment, during the operation, the staff first ensures that the two ends of the seamless steel pipe are accurately aligned with the two fixing mechanisms 5. Then, the staff controls the second electric push rod 522 to extend to push the ring 521 to move, thereby driving the hollow tube 513 to move along the cylinder 512, so that the two hollow tubes 513 are close to each other, and the hollow tube 513 is successfully inserted into the seamless steel pipe.

[0052] It should be added that the inner wall of the cylinder 512 is designed with a specific groove structure, and the outer wall of the hollow tube 513 is equipped with a matching positioning strip. The positioning strip and the groove are connected in a sliding manner, which is intended to effectively limit the movement of the hollow tube 513 and ensure that the sliding process in the cylinder 512 maintains a high degree of stability. At the same time, this design also has a restraining function, ensuring that when the cylinder 512 rotates, the hollow tube 513 can rotate synchronously.

[0053] Secondly, please also refer to Figure 5-Figure 8 The positioning portion 53 includes a threaded rod 531, which is threadedly connected to one end of the hollow tube 513, and one end of the threaded rod 531 is rotatably connected to a cone 532, and the other end of the threaded rod 531 is fixedly connected to a hand wheel 538, one end of the cone 532 is fixedly connected to a guide rod 533, and the other end of the guide rod 533 passes through the hollow tube 513, and one end of the hollow tube 513 is provided with a push block 534 in a ring-shaped distribution, and the push block 534 is connected to a round rod 535, and the round rod 535 passes through the inner cavity of the hollow tube 513, and the other end of the round rod 535 is fixedly connected to a force block 536, and one side of the force block 536 is fixedly connected to a spring 537, and the other end of the spring 537 is fixedly connected to the inner wall of the hollow tube 513.

[0054] In this embodiment, the staff rotates the hand wheel 538 to rotate the threaded rod 531, thereby pushing the cone 532 to move. During the movement, the cone 532 applies a resistance force to the force blocks 536, so that the multiple force blocks 536 move away from each other, and at the same time squeezes the spring 537, and drives the push blocks 534 on the round rod 535 to move until the multiple push blocks 534 are tightly against the inner wall of the seamless steel pipe, thereby fixing the seamless steel pipe.

[0055] It should be added that balls are arranged in an array on the side where the multiple force blocks 536 are close to each other. This design is intended to effectively reduce the friction between the force blocks 536 and the cone 532, thereby ensuring a smooth and stable driving process.

[0056] In a preferred embodiment, please refer to Figure 3 The grinding assembly 3 includes a slider 31, which is slidably connected to the electric slide rail 2. A first electric push rod 32 is fixedly installed on the bottom surface of the slider 31, and a rotating motor 33 is fixedly installed on the telescopic end of the first electric push rod 32. A grinding disc 34 is installed on the lower end of the output shaft of the rotating motor 33. A large gear 6 is fixedly sleeved on the outer wall of the cylinder 512, and a driving motor 7 is installed on the top surface of the collecting box 1, and a small gear 8 is fixedly installed on the output shaft of the driving motor 7.

[0057] In this embodiment, the rotating motor 33 is driven to rotate the grinding disc 34, and the first electric push rod 32 is controlled to extend, so that the rotating motor 33 and the grinding disc 34 move downward until the grinding disc 34 contacts the surface of the seamless steel pipe to perform the grinding operation. In this process, the electric slide rail 2 is controlled to drive the slider 31 to move, and the movement of the slider 31 then drives the grinding disc 34 to move, thereby achieving multi-directional grinding of the seamless steel pipe. At the same time, the drive motor 7 is started to drive the pinion 8 to rotate, and the meshing transmission between the pinion 8 and the large gear 6 causes the cylinder 512 to rotate, thereby driving the seamless steel pipe to rotate. Since the fixing mechanism 5 is fixed from the inner cavity of the seamless steel pipe, it will not block the surface of the seamless steel pipe, so that the seamless steel pipe can be fully ground without secondary grinding, thereby improving the grinding efficiency.

[0058] Next, please refer to Figure 3 and Figure 4 The cooling assembly 4 includes a water storage pipe 41, which is connected to the rotating motor 33 by a support rod, and nozzles are evenly distributed on the water storage pipe 41. A water supply pipe 42 is connected between the two water storage pipes 41. A water pump 43 is fixedly installed on the back of the collection box 1, and the water pumping end of the water pump 43 is connected to the inner cavity of the collection box 1. A telescopic hose 44 is connected to the drainage end of the water pump 43, and the upper end of the telescopic hose 44 is connected to the water supply pipe 42.

[0059] In this embodiment, before grinding, pour clean water into the collection box 1. During grinding, start the water pump 43 to extract the water source in the collection box 1, discharge it into the water pipe 42 through the telescopic hose 44, and then transmit the water source to the two water storage pipes 41 through the water pipe 42, and finally spray it out from the nozzle on the water storage pipe 41. The sprayed water source can effectively cool the steel pipe and wash away the debris remaining on the surface of the steel pipe, ensuring the cleanliness of the surface of the steel pipe. There is no need to perform additional cleaning steps after grinding, which is more convenient. In addition, the sprayed water source will fall on the collection box 1, and after being filtered by the filter 11, the debris in the water source can be blocked, which facilitates the recycling of the water source and reduces the waste of water resources.

[0060] The working principle of this utility is:

[0061] During the operation, the staff first ensures that the two ends of the seamless steel pipe are accurately aligned with the two fixing mechanisms 5. Then, the staff controls the second electric push rod 522 to extend and push the ring 521 to move, thereby driving the hollow tube 513 to move along the cylinder 512, so that the two hollow tubes 513 are close to each other, and the hollow tube 513 is successfully inserted into the seamless steel pipe.

[0062] Next, the staff rotates the hand wheel 538 to rotate the threaded rod 531, thereby pushing the cone 532 to move. During the movement, the cone 532 exerts a resistance force on the force blocks 536, so that the multiple force blocks 536 move away from each other, and drives the push blocks 534 on the round rod 535 to move until the multiple push blocks 534 are tightly against the inner wall of the seamless steel pipe, thereby fixing the seamless steel pipe.

[0063] Subsequently, the rotating motor 33 is driven to rotate the grinding disc 34, and the first electric push rod 32 is controlled to extend, so that the rotating motor 33 and the grinding disc 34 move downward until the grinding disc 34 contacts the surface of the seamless steel pipe to perform the grinding operation. In this process, the electric slide rail 2 is controlled to drive the slider 31 to move, and the movement of the slider 31 then drives the grinding disc 34 to move, thereby achieving multi-directional grinding of the seamless steel pipe. At the same time, the drive motor 7 is started to drive the pinion 8 to rotate, and the meshing transmission between the pinion 8 and the large gear 6 causes the cylinder 512 to rotate, thereby driving the seamless steel pipe to rotate. Since the fixing mechanism 5 is fixed from the inner cavity of the seamless steel pipe, it will not block the surface of the seamless steel pipe, so that the seamless steel pipe can be fully ground without secondary grinding, thereby improving the grinding efficiency.

[0064] Before grinding, pour clean water into the collection box 1. During grinding, start the water pump 43 to extract the water source in the collection box 1, and discharge it into the water pipe 42 through the telescopic hose 44. The water pipe 42 then transmits the water source to the two water storage pipes 41, and finally sprays it out from the nozzle on the water storage pipe 41. The sprayed water source can effectively cool the steel pipe and wash away the debris remaining on the surface of the steel pipe, ensuring the cleanliness of the steel pipe surface. There is no need to perform additional cleaning steps after grinding, which is more convenient. In addition, the sprayed water source will fall on the collection box 1, and after being filtered by the filter 11, the debris in the water source can be blocked, which facilitates the recycling of the water source and reduces the waste of water resources.

[0065] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A high-strength forging processing equipment for automobiles, characterized in that: It comprises a collection box (1) and an electric slide rail (2), wherein the electric slide rail (2) is mounted on the upper end of the collection box (1) by means of a bracket, and a filter screen (11) is arranged inside the collection box (1); A grinding assembly (3), wherein the grinding assembly (3) is arranged on the electric slide rail (2); A cooling assembly (4), wherein the cooling assembly (4) is arranged on the collection box (1) and the polishing assembly (3); A fixing mechanism (5), wherein the fixing mechanism (5) is arranged on the collection box (1); The fixing mechanism (5) comprises a supporting portion (51), the supporting portion (51) is arranged on the top surface of the collecting box (1), and a feeding portion (52) and a positioning portion (53) are arranged on the supporting portion (51).

2. The high-strength forging processing equipment for automobiles according to claim 1, characterized in that: The grinding assembly (3) comprises a slider (31), the slider (31) is slidably connected to the electric slide rail (2), a first electric push rod (32) is fixedly mounted on the bottom surface of the slider (31), a rotating motor (33) is fixedly mounted on the telescopic end of the first electric push rod (32), and a grinding disc (34) is mounted on the lower end of the output shaft of the rotating motor (33).

3. The high-strength forging processing equipment for automobiles according to claim 2, characterized in that: The cooling assembly (4) comprises a water storage pipe (41), the water storage pipe (41) is connected to the rotating motor (33) by means of a support rod, and nozzles are evenly distributed on the water storage pipe (41), a water supply pipe (42) is connected between the two water storage pipes (41), a water pump (43) is fixedly installed on the back of the collection box (1), and the water pumping end of the water pump (43) is connected to the inner cavity of the collection box (1), and the water discharge end of the water pump (43) is connected to a telescopic hose (44), and the upper end of the telescopic hose (44) is connected to the water supply pipe (42).

4. The high-strength forging processing equipment for automobiles according to claim 1, characterized in that: The support portion (51) comprises a support seat (511), the support seat (511) is fixedly connected to the top surface of the collection box (1), a cylinder (512) is rotatably connected to the support seat (511), and a hollow tube (513) is slidably inserted into the cylinder (512).

5. The high-strength forging processing equipment for automobiles according to claim 4, characterized in that: The feeding portion (52) comprises a circular ring (521), and the circular ring (521) is fixedly sleeved on the hollow tube (513). A second electric push rod (522) is installed on one side of the support seat (511), and the telescopic end of the second electric push rod (522) is fixedly connected to the circular ring (521).

6. The high-strength forging processing equipment for automobiles according to claim 4, characterized in that: The positioning portion (53) comprises a threaded rod (531), wherein the threaded rod (531) is threadedly connected to one end of the hollow tube (513), one end of the threaded rod (531) is rotatably connected to a cone (532), the other end of the threaded rod (531) is fixedly connected to a hand wheel (538), one end of the cone (532) is fixedly connected to a guide rod (533), and the other end of the guide rod (533) passes through the hollow tube (513), and the hollow tube (513) is fixedly connected to the guide rod (533). A push block (534) is arranged in a ring-shaped arrangement at one end of the core tube (513); a round rod (535) is connected to the push block (534), and the round rod (535) penetrates the inner cavity of the hollow tube (513); a force-bearing block (536) is fixedly connected to the other end of the round rod (535); a spring (537) is fixedly connected to one side of the force-bearing block (536), and the other end of the spring (537) is fixedly connected to the inner wall of the hollow tube (513).

7. The high-strength forging processing equipment for automobiles according to claim 4, characterized in that: A large gear (6) is fixedly sleeved on the outer wall of one of the cylinders (512), a driving motor (7) is installed on the top surface of the collection box (1), and a small gear (8) is fixedly installed on the output shaft of the driving motor (7).

Images