Compound machine waste cutting device

By designing multiple adjustable unit pressing mechanisms and cutting mechanisms in the waste cutting device of the composite machine, the problem of adapting to the length changes in the waste tape of different thicknesses and the cutting process in the prior art is solved, and the cutting efficiency and processing efficiency are improved.

CN222697323UActive Publication Date: 2025-04-01SUZHOU LINGYU ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202421291624.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-01
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing composite machine waste cutting device is difficult to adapt to the changes in the length of the waste belt of different thicknesses and the waste belt during the cutting process, resulting in low cutting efficiency and frequent adjustment of the feeding and cutting mechanism parameters.

Method used

A composite machine waste cutting device is designed, adopting multiple unit pressing mechanisms and cutting mechanisms. The unit pressing mechanism adapts to waste tapes of different thicknesses through adjustable spacing between upper and lower pressing rollers, and adapts to length changes in the cutting process by reducing the number of unit pressing mechanisms passing through the waste tape.

Benefits of technology

It realizes flexible adaptation of waste tapes of different thicknesses and automatic response to length changes during cutting, improves processing efficiency and reduces the frequency of parameter adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste cutting device for a composite machine, including a unit pressing mechanism, a cutting mechanism and a frame, wherein there are multiple unit pressing mechanisms, and the cutting mechanism and multiple unit pressing mechanisms are all installed on the frame, and the cutting mechanism can cut the waste material belt, and the waste material belt can enter the cutting waste material belt after passing through any number of continuous unit pressing mechanisms in sequence, and the unit pressing mechanism includes an upper pressing roller, a lower pressing roller, a fixed roller seat, a movable roller seat, a nut, a screw and a nut seat, and the lower pressing roller is rotatably installed on the fixed roller seat, and the nut seat is installed on the fixed roller seat, and the upper pressing roller is rotatably installed on the movable roller seat, and the fixed roller seat is provided with a slide groove, and the movable roller seat can be slidably arranged in the slide groove, and the screw is connected to the movable roller seat, and the nut is rotatably installed on the nut seat and sleeved on the screw. In the utility model, the number of unit pressing mechanisms through which the waste material belt passes can be reduced so that it can match the current length of the waste material belt for use.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical design, in particular to a waste cutting device for a composite machine. Background Art

[0002] Many strip products are obtained through compounding, such as multi-layered plastic films, rubber films, etc., and their compounding is often achieved through compounding machines. In the actual compounding production and processing, due to planning errors, processing errors, etc., a certain amount of waste strips are often generated. The compounding machine is also equipped with a cutting device to cut the waste strips to refine their size, so as to facilitate the subsequent disposal or recycling of the waste.

[0003] In order to facilitate the cutting of the waste material strip, a clamping structure is usually provided on the cutting device to ensure that the waste material strip entering the cutting mechanism can be in a tensioned state. However, the common clamping structure has the following problems. On the one hand, the common clamping structure is difficult to match the clamping of waste material strips of different thicknesses. On the other hand, the length of the waste material strip will gradually become shorter during the cutting process. When the length of the above-mentioned waste material strip changes, the conventional clamping structure is difficult to adapt effectively, and the feeding mechanism for feeding and the cutting mechanism for cutting need to be re-adjusted and debugged, which is time-consuming and labor-intensive, and affects the processing efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a waste cutting device for a compound machine, which can solve one or more of the above problems.

[0005] According to one aspect of the utility model, a waste cutting device for a composite machine is provided, comprising a unit pressing mechanism, a cutting mechanism and a frame, wherein the unit pressing mechanism is multiple, the cutting mechanism and the multiple unit pressing mechanisms are all installed on the frame, the cutting mechanism can cut the waste material belt, and the waste material belt can enter the cutting waste material belt after passing through any number of continuous unit pressing mechanisms in sequence.

[0006] The unit clamping mechanism includes an upper pressing roller, a lower pressing roller, a fixed roller seat, a movable roller seat, a nut, a screw and a nut seat. The lower pressing roller is rotatably mounted on the fixed roller seat, the nut seat is mounted on the fixed roller seat, the upper pressing roller is rotatably mounted on the movable roller seat, the fixed roller seat is provided with a slide groove, the movable roller seat is slidably disposed in the slide groove, the screw is connected to the movable roller seat, and the nut is rotatably mounted on the nut seat and sleeved on the screw.

[0007] The beneficial effects of the utility model are as follows: in the utility model, the waste material strip can be cut by the cutting mechanism, and as the cutting proceeds, the number of unit clamping mechanisms previously set cannot effectively meet the use of the current length of the waste material strip. The number of unit clamping mechanisms through which the waste material strip passes can be reduced so that it can match the current length of the waste material strip, without the need to specially adjust the parameters of the cutting mechanism or the external feeding mechanism. The operation is convenient and the processing efficiency can be effectively improved. On the other hand, the unit clamping mechanism in the utility model allows the user to adjust the setting height of the upper pressing roller by rotating the nut, thereby adjusting the spacing between the upper pressing roller and the lower pressing roller, so that it can effectively adapt to the clamping of waste material strips of different thicknesses, and has strong flexibility.

[0008] In some embodiments, the cutting mechanism includes a knife roller, a limiting roller, a motor, a height adjustment mechanism and a bracket, wherein the knife roller is rotatably mounted on the bracket, the limiting roller is mounted on the height adjustment mechanism, the height adjustment mechanism is mounted on the bracket, the motor is connected to the knife roller, and the knife roller is connected to the limiting roller. The height adjustment mechanism can conveniently adjust the height of the limiting roller, so that the distance between the limiting roller and the knife roller can effectively adapt to the cutting needs of waste material strips of different thicknesses.

[0009] In some embodiments, the cutting mechanism includes a discharge funnel, the discharge funnel is connected to the bracket, and a discharge channel is provided on the discharge funnel, so that the cut waste blocks can be discharged through the discharge channel of the discharge funnel.

[0010] In some embodiments, the height adjustment mechanism includes an adjusting bolt and a limiting roller seat, the limiting roller is mounted on the limiting roller seat, the bracket is provided with a slideway, the limiting roller seat is slidably mounted in the slideway, and the adjusting bolt is rotatably mounted on the bracket and connected to the limiting roller seat. By rotating the adjusting bolt, the limiting roller seat can be moved along the slideway, thereby adjusting the height of the limiting roller seat.

[0011] In some embodiments, the unit clamping mechanism includes a handle and a spring, the handle is connected to the upper pressure roller, the spring is sleeved on the screw, one end of the spring abuts against the nut, and the other end abuts against the movable roller seat. The setting of the handle can facilitate a certain lifting of the upper pressure roller, so that the waste material belt can effectively pass through the space between the upper pressure roller and the lower pressure roller when the waste material belt is initially configured, and the setting of the spring can facilitate the position of the movable roller seat to be reset when the lifting stops.

[0012] In some embodiments, the utility model further comprises a steering mechanism, which is mounted on the frame and is disposed between adjacent unit clamping mechanisms. When the cutting mechanism and the unit clamping mechanism are located at different heights, the steering mechanism can be provided to facilitate the steering of the waste material belt after passing through the unit clamping mechanism, so that the waste material belt can be effectively transported toward the cutting mechanism.

[0013] In some embodiments, the steering mechanism includes an inclined plate, a rotating shaft, an axle seat and a turning handle, wherein the rotating shaft is mounted on the axle seat, the inclined plate is connected to the rotating shaft, and the turning handle is connected to the rotating shaft. The inclined direction of the inclined plate can be adjusted by rotating the turning handle, thereby adjusting the conveying direction of the waste material strip after the steering, so that it can adapt to the conveying needs of the cutting mechanism at different positions.

[0014] In some embodiments, the utility model further comprises a tensioning column, a slider, a guide rod and a guide rod seat, wherein the guide rod seat is mounted on a frame, the guide rod is mounted on the guide rod seat, the slider is slidably mounted on the guide rod, the slider is connected to the tensioning column, and the tensioning column can bypass the waste material belt. The tensioning column can facilitate a certain conveying direction change of the waste material belt, so that the waste material belt can be better conveyed to the cutting mechanism, and by providing the slider and the guide rod, the position of the tensioning column can be conveniently adjusted to adapt to different needs.

[0015] In some embodiments, the utility model further comprises a fixed tensioning column, wherein the fixed tensioning column is installed on the frame, and the fixed tensioning column can bypass the waste material belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The present invention is a schematic structural diagram of a waste cutting device for a compound machine according to an embodiment of the present invention.

[0017] Figure 2 It is a structural schematic diagram of a unit pressing mechanism of a waste cutting device of a compound machine according to an embodiment of the utility model.

[0018] Figure 3 The present invention is a schematic structural diagram of a steering mechanism of a waste cutting device of a composite machine according to an embodiment of the present invention.

[0019] Figure 4 The present invention is a schematic structural diagram of a cutting mechanism of a waste cutting device for a composite machine according to an embodiment of the present invention.

[0020] In the figure: 1. unit clamping mechanism, 2. cutting mechanism, 3. frame, 4. steering mechanism, 5. tension column, 6. slider, 7. guide rod, 8. guide rod seat, 9. fixed tension column, 10. waste material belt, 11. upper pressure roller, 12. lower pressure roller, 13. fixed roller seat, 14. movable roller seat, 15. nut, 16. screw, 17. nut seat, 18. handle, 19. spring, 131. slide, 21. knife roller, 22. limit roller, 23. motor, 24. height adjustment mechanism, 25. bracket, 26. discharge funnel, 241. adjusting bolt, 242. limit roller seat, 251. slideway, 261. discharge channel, 41. inclined plate, 42. rotating shaft, 43. shaft seat, 44. turning handle. DETAILED DESCRIPTION

[0021] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0022] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model discloses a waste cutting device for a composite machine, comprising a unit pressing mechanism 1, a cutting mechanism 2 and a frame 3.

[0023] There are multiple unit pressing mechanisms 1 , and in this embodiment, there are preferably three unit pressing mechanisms 1 . The unit pressing mechanism 1 includes an upper pressing roller 11 , a lower pressing roller 12 , a fixed roller seat 13 , a movable roller seat 14 , a nut 15 , a screw rod 16 and a nut seat 17 .

[0024] The fixed roller seats 13 of all unit clamping mechanisms 1 are fixedly mounted on the frame 3 by bolts. In each unit clamping mechanism 1, the lower pressure roller 12 is rotatably mounted on the fixed roller seat 13 through a bearing. A slide groove 131 is provided on the fixed roller seat 13, and the movable roller seat 14 is slidably embedded in the slide groove 131, and can slide up and down along the slide groove 131. The nut seat 15 is fixedly mounted on the fixed roller seat 13 by bolts, one end of the screw rod 16 is connected to the movable roller seat 14 by threaded fitting, and a nut 15 is provided on the screw rod 16 by threaded fitting, and the nut 15 is rotatably mounted on the nut seat 17.

[0025] After being set, the upper pressing roller 11 and the lower pressing roller 12 are parallel, and the upper pressing roller 11 is located directly above the lower pressing roller 12, and a certain gap is left between the upper pressing roller 11 and the lower pressing roller 12 for the waste material belt to pass through.

[0026] The unit pressing mechanism 1 further includes a handle 18 and a spring 19. The handle 18 is sleeved on one end of the upper pressing roller 11 to be connected with the upper pressing roller 11, and the spring 19 is sleeved on the screw 16, one end of the spring 19 abuts against the nut 15, and the other end of the spring 19 abuts against the movable roller seat 14.

[0027] The cutting mechanism 2 includes a knife roller 21 , a limiting roller 22 , a motor 23 , a height adjustment mechanism 24 and a bracket 25 . The bracket 25 is fixedly mounted on the frame 3 by bolts, and the knife roller 21 is rotatably mounted on the bracket 25 through a bearing. The height adjustment mechanism 24 includes an adjusting bolt 241 and a limiting roller seat 242. The bracket 25 is provided with a slideway 251, and the limiting roller seat 242 is slidably mounted in the slideway 251. The limiting roller seat 242 can move up and down along the slideway 251, and the adjusting bolt 241 is rotatably mounted on the bracket 25 through threaded cooperation, and one end of the adjusting bolt 241 is fixedly connected to the limiting roller seat 242, and the limiting roller 22 is rotatably mounted on the limiting roller seat 242 through a bearing. The body of the motor 23 is fixedly connected to the bracket 25 by bolts, and the rotating shaft of the motor 23 is fixedly connected to one end of the knife roller 21 through a coupling. At the same time, the knife roller 21 is also connected to the limiting roller 22 through gear meshing, so that the motor 23 can drive the knife roller 21 to rotate, and the rotation of the knife roller 21 can drive the limiting roller 22 to rotate synchronously through the gear.

[0028] After setting, the knife roller 21 and the limiting roller 22 are parallel, and the limiting roller 22 is located directly above the knife roller 21. A cross-cutting knife is provided on the knife roller 21. A certain gap is left between the upper pressure roller 11 and the lower pressure roller 12 for the waste material belt to pass through, and the cross-cutting knife of the knife roller 21 can intermittently contact the limiting roller 22 through rotation to form a cutting action.

[0029] The cutting mechanism 2 further includes a discharge hopper 26 , one side of which is connected to the bracket 25 via bolts, and a discharge channel 261 is provided on the discharge hopper 26 , which is communicated with the gap between the upper pressing roller 11 and the lower pressing roller 12 .

[0030] In addition, the cutting mechanism 2 also includes an upper guide roller and a lower guide roller arranged side by side. The lower guide roller is rotatably mounted on the bracket 25 through a bearing, and the upper guide roller is connected to the bracket 25 through another height adjustment mechanism. The upper guide roller and the lower guide roller can be used to guide the cut waste blocks to the discharge channel 261.

[0031] The cutting mechanism 2 can be used to cut the waste material belt 10, and the unit pressing mechanism 1 can be used to press the waste material belt 10 to be cut, and the cutting mechanism 2 and the unit pressing mechanism 1 are located at different heights on the frame 3 after being set. Then, the above-mentioned waste material belt 10 needs to be turned after passing through the unit pressing mechanism 1 to effectively ensure that the waste material belt 10 can extend to the cutting mechanism 2.

[0032] In this regard, the waste cutting device of the composite machine of the utility model also includes a steering mechanism 4. The number of the steering mechanisms 4 can be set according to the number of the unit clamping mechanisms 1. Preferably, a steering mechanism 4 is arranged between adjacent unit clamping mechanisms 1. In this embodiment, there are preferably two steering mechanisms 4.

[0033] The steering mechanism 4 includes a swash plate 41, a rotating shaft 42, a shaft seat 43 and a turning handle 44. The shaft seat 43 is fixedly mounted on the frame 3 by bolts, the rotating shaft 42 is rotatably mounted on the shaft seat 43, the swash plate 41 is fixedly connected to the rotating shaft 42 by bolts, and the turning handle 44 is fixedly sleeved on one end of the rotating shaft 42 to be connected to the rotating shaft 42.

[0034] The waste cutting device of the composite machine of the utility model further comprises a tension column 5, a slider 6, a guide rod 7 and a guide rod seat 8. The guide rod seat 8 is fixedly mounted on the frame 3 by bolts, both ends of the guide rod 7 are fixedly embedded on the guide rod seat 8, the slider 6 is slidably mounted on the guide rod 7, and the slider 6 is fixedly connected to one end of the tension column 5 by bolts.

[0035] The waste cutting device of the composite machine of the utility model further comprises a fixed tensioning column 9 , one end of which is fixedly embedded on the frame 3 .

[0036] When the utility model is in use, the waste material belt 10 can choose the number of continuous unit clamping mechanisms 1 that it needs to pass through according to its length. In this embodiment, the waste material belt 10 preferably needs to pass through two unit clamping mechanisms 1 continuously, and after passing through the last unit clamping mechanism 1, the waste material belt 10 can pass through the nearby steering mechanism 4, and then bypass the tensioning column 5 and the fixed tensioning column 9, and finally enter the cutting mechanism 2 for cutting.

[0037] Specifically, the waste belt 10 needs to pass through the unit pressing mechanism 1 in the following manner. The user can first rotate the nut 15 according to the thickness of the waste belt 10 to make the screw 16 rotate accordingly, and the movable roller seat 14 connected to the screw 16 can move up and down accordingly to adjust the distance between the upper pressing roller 11 and the lower pressing roller 12, so that the distance can adapt to the thickness of the waste belt 10, so that the waste belt 10 can be pressed to a certain extent when passing between the upper pressing roller 11 and the lower pressing roller 12.

[0038] In addition, in order to facilitate the waste material belt 10 to effectively pass through the gap between the upper pressure roller 11 and the lower pressure roller 12 at the beginning, the user can apply a certain force to the movable roller seat 14 through the handle 18, so that the movable roller seat 14 can move slightly to slightly increase the above-mentioned gap. After the waste material belt 10 passes through, the movable roller seat 14 can be reset by relying on the action of the spring 19 to maintain the clamping effect of the upper pressure roller 11 and the lower pressure roller 12.

[0039] When the waste belt 10 needs to pass through the steering mechanism 4, the user can adjust the inclination angle of the inclined plate 41 by turning the handle 44, and the waste belt 10 can bypass the inclined plate 41. The extension direction of the waste belt 10 can be adjusted by changing the direction of the inclined plate 41.

[0040] The specific waste material strip 10 can be cut by the cutting mechanism 2 in the following manner. The user can first rotate the adjusting bolt 241 according to the thickness of the waste material strip 10 so that the limiting roller seat 242 connected to the adjusting bolt 241 can move up and down accordingly to adjust the distance between the knife roller 21 and the limiting roller 22 so that the distance can adapt to the thickness of the waste material strip 10.

[0041] During cutting, the motor 23 can drive the knife roller 21 to rotate, and the rotation of the knife roller 21 can drive the limiting roller 22 to rotate synchronously through the gear, so that the waste material belt 10 can be pulled between the knife roller 21 and the limiting roller 22, and when the cross-cutting knife on the knife roller 21 contacts the limiting roller 22, the waste material belt 10 can be cut to form waste blocks, which can be discharged through the discharge channel 261.

[0042] When the waste material belt 10 needs to bypass the tensioning column 5 , the user can adjust the position of the tensioning column 5 by moving the slider 6 to match different bypassing requirements of the waste material belt 10 .

[0043] On the other hand, when the length of the waste material belt 10 cannot effectively meet the number of unit clamping mechanisms 1 currently passing through after a certain amount of cutting, the user can reduce the number of continuous unit clamping mechanisms 1 passed by the waste material belt 10, and then cut the waste material belt 10 to ensure effective cutting.

[0044] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A waste cutting device for a compound machine, characterized in that: It includes a unit clamping mechanism, a cutting mechanism and a frame, wherein the unit clamping mechanism is multiple, and the cutting mechanism and the multiple unit clamping mechanisms are all installed on the frame, and the cutting mechanism can cut the waste material belt, and the waste material belt can enter the cutting waste material belt after passing through any number of continuous unit clamping mechanisms in sequence. The unit clamping mechanism includes an upper pressing roller, a lower pressing roller, a fixed roller seat, a movable roller seat, a nut, a screw and a nut seat. The lower pressing roller is rotatably mounted on the fixed roller seat, the nut seat is mounted on the fixed roller seat, the upper pressing roller is rotatably mounted on the movable roller seat, the fixed roller seat is provided with a slide groove, the movable roller seat is slidably disposed in the slide groove, the screw is connected to the movable roller seat, and the nut is rotatably mounted on the nut seat and sleeved on the screw.

2. The waste cutting device for a compound machine according to claim 1, characterized in that: The cutting mechanism includes a knife roller, a limiting roller, a motor, a height adjustment mechanism and a bracket. The knife roller is rotatably mounted on the bracket, the limiting roller is mounted on the height adjustment mechanism, the height adjustment mechanism is mounted on the bracket, the motor is connected to the knife roller, and the knife roller is connected to the limiting roller.

3. The waste cutting device for a compound machine according to claim 2, characterized in that: The cutting mechanism comprises a discharge funnel, the discharge funnel is connected to the bracket, and a discharge channel is arranged on the discharge funnel.

4. The waste cutting device for a compound machine according to claim 2, characterized in that: The height adjustment mechanism includes an adjusting bolt and a limiting roller seat, the limiting roller is installed on the limiting roller seat, the bracket is provided with a slideway, the limiting roller seat is slidably installed in the slideway, and the adjusting bolt is rotatably installed on the bracket and connected to the limiting roller seat.

5. The waste cutting device for a compound machine according to claim 1, characterized in that: The unit pressing mechanism comprises a handle and a spring, wherein the handle is connected to the upper pressing roller, the spring is sleeved on the screw rod, one end of the spring abuts against the nut, and the other end abuts against the movable roller seat.

6. The waste cutting device for a compound machine according to claim 1, characterized in that: It comprises a steering mechanism, which is mounted on a frame and is arranged between adjacent unit pressing mechanisms.

7. The waste cutting device for a compound machine according to claim 6, characterized in that: The steering mechanism comprises an inclined plate, a rotating shaft, an axle seat and a turning handle, wherein the rotating shaft is installed on the axle seat, the inclined plate is connected to the rotating shaft, and the turning handle is connected to the rotating shaft.

8. The waste cutting device for a compound machine according to claim 1, characterized in that: It includes a tensioning column, a slider, a guide rod and a guide rod seat, wherein the guide rod seat is installed on a frame, the guide rod is installed on the guide rod seat, the slider is slidably mounted on the guide rod, the slider is connected to the tensioning column, and the tensioning column can bypass a waste material belt.

9. The waste cutting device for a compound machine according to claim 8, characterized in that: The utility model comprises a fixed tensioning column which is installed on a frame and can bypass a waste material belt.