Perforating device for wind power blade

By designing an anti-tilt positioning unit in the wind power blade hole drilling device and fixing the wind power blades with hydraulic extruders and support seats, the problems of blade tilt and threaded columns in the prior art are solved, and the accuracy and stability of the hole position are achieved.

CN222697425UActive Publication Date: 2025-04-01NORTHWEST ENGINEERING CORPORATION LIMITED
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Patent Information

Application Number
CN202420714881.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-01
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

Existing wind power blade drilling devices are prone to inclination problems when fixing the blades, and the threaded columns are prone to loosening during long-term use, resulting in unstable fixation.

Method used

A wind power blade drilling device is designed. By providing an anti-tilt positioning unit on the base, including a column, a second hydraulic extruder and a support seat, the root of the wind power blade is placed vertically on the support seat, and the blades are fixed by a circumferential support seat and hydraulic extruder to ensure that the blades are subjected to uniform stress and precise positioning is achieved.

Benefits of technology

Through this design, the problem of inclination of the blades when fixed is avoided, the accuracy and non-tilt of the hole position are ensured, and the stability and efficiency of the hole punch are improved.

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Abstract

The utility model belongs to the technical field of punching equipment, and provides a wind power blade punching device which comprises a base, a punching unit and an anti-inclination positioning unit, the punching unit and the anti-inclination positioning unit are both arranged on the base, and the anti-inclination positioning unit comprises a stand column, a second hydraulic squeezer and a supporting seat. The stand column is fixedly arranged at the center of the base, the second hydraulic extruders are circumferentially arranged on the side face of the stand column at equal intervals, the supporting seats are fixedly connected to the telescopic ends of the second hydraulic extruders in a one-to-one correspondence mode, and the punching unit is used for punching the wind power blade. The root of the wind power blade is vertically placed on the supporting seat, the condition that one end of the wind power blade is stressed and inclined is avoided, the circumferentially arranged supporting seat is matched with the second hydraulic squeezer to fix the blade, the blade is stressed more uniformly, so that the blade is accurately positioned, and after a drilling device is used for drilling holes, the hole position can be ensured to be accurate and not inclined.
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Description

Technical Field

[0001] The utility model belongs to the technical field of punching equipment, and in particular relates to a wind turbine blade punching device. Background Art

[0002] Wind power generation is the process of converting the kinetic energy of wind into mechanical energy, and then converting mechanical energy into electrical energy. The principle of wind power generation is to use wind power to drive the windmill blades to rotate, and then increase the speed of rotation through a speed increaser to drive the generator to generate electricity. According to current windmill technology, power generation can begin at a breeze speed of about three meters per second. Wind power generation is becoming a trend in the world because wind power generation does not require the use of fuel and does not produce radiation or air pollution. The device required for wind power generation is called a wind turbine. This type of wind turbine can be roughly divided into three parts: the wind rotor, the generator and the tower. The wind rotor is also called a wind turbine blade. The wind turbine blade is connected to the motor rotor through a connection hole drilled at the root.

[0003] The patent document with publication number: CN218518198U discloses "a wind turbine blade root punching device", which includes a workbench with a telescopic component, a punching component on the telescopic component, two groups of support frames fixedly connected to the telescopic component, a vertically placed circular ring sleeve fixedly connected to the support frame, a plurality of groups of threaded holes symmetrically opened on the circular ring sleeve, threaded columns threadedly installed in the threaded holes, a knob fixedly connected to one side of the threaded column on the outside of the circular ring sleeve, a support pad on the other end of the threaded column, the threaded column is controlled to rotate up and down by rotating the knob, thereby driving the support pad to move up and down, so that the support pad can fix the roots of wind turbine blades of different sizes.

[0004] This application fixes the wind turbine blades through four circumferentially arranged threaded columns, but the wind turbine blades are set horizontally when being fixed. Due to the weight of the other end, they are prone to tilting, affecting the drilling effect. At the same time, during long-term use, the vibration of the drilling can easily cause the threaded columns to loosen, resulting in unstable fixation and tilting of the blades, which needs to be improved. Utility Model Content

[0005] The purpose of the utility model is to provide a wind turbine blade drilling device, in which the root of the wind turbine blade is vertically placed on a support seat to avoid the situation where one end is tilted due to force, and the blade is fixed by a circularly arranged support seat in conjunction with a second hydraulic extruder, so that the blade is more evenly stressed and thus accurately positioned. After drilling with a drill, the hole position can be guaranteed to be accurate and not tilted.

[0006] The technical solution adopted by the utility model is a wind turbine blade punching device, including a base, a punching unit and an anti-tilt positioning unit, the punching unit and the anti-tilt positioning unit are both arranged on the base, the anti-tilt positioning unit includes a column, a second hydraulic extruder and a support seat, the column is fixedly installed at the center of the base, there are a plurality of second hydraulic extruders and they are equidistantly installed on the side of the column in a circular shape, the support seats are fixedly connected to the telescopic ends of the second hydraulic extruders in a one-to-one correspondence, and the punching unit is used to punch holes in the wind turbine blades.

[0007] Furthermore, the support seat includes a curved panel and a curved flange, the curved panel is fixedly connected to the telescopic end of the second hydraulic extruder, and the curved flange is integrally formed on the bottom edge of the curved panel.

[0008] Furthermore, the punching unit includes a punching component and a rotation positioning mechanism, the rotation positioning mechanism includes a support column, a rotating seat, a rotating ring and a driving component, the support column is fixedly connected to the base and is arranged in a circle around the column, the rotating seat is fixedly connected to the top of the support column in a circular ring shape, the rotating ring is movably embedded in the rotating seat, the driving component is used to drive the rotating ring to rotate along the circumferential direction of the rotating seat, and the punching component is fixedly connected to the rotating ring.

[0009] Furthermore, the punching assembly includes a hydraulic telescopic column, a first hydraulic squeezer and a drill, the hydraulic telescopic column is fixedly connected to the rotating ring, the first hydraulic squeezer is fixedly connected to the telescopic end of the hydraulic telescopic column, and the drill is fixedly connected to the movable end of the first hydraulic squeezer.

[0010] Furthermore, the driving assembly includes a fixed seat, a motor and a gear, the fixed seat is fixedly connected to the support column, the motor is fixedly installed on the fixed seat, and the gear is installed on the output shaft of the motor and passes through the rotating seat to engage with the rotating ring.

[0011] The beneficial effects of the utility model are:

[0012] The present invention proposes a wind turbine blade drilling device, in which the root of the wind turbine blade is vertically placed on a support seat to avoid the situation where one end is tilted due to force, and the blade is fixed by a circularly arranged support seat in conjunction with a second hydraulic extruder, so that the blade is more evenly stressed and thus accurately positioned. After drilling with a drill, the hole position can be guaranteed to be accurate and not tilted. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0014] Figure 2 The overall structure of the utility model is shown in FIG. Figure 1;

[0015] Figure 3 It is a schematic cross-sectional view of the overall structure of the utility model;

[0016] Explanation of the accompanying drawings: 1. base; 2. punching unit; 3. anti-tilt positioning unit; 4. support column; 5. rotating seat; 6. rotating ring; 7. fixed seat; 8. motor; 9. gear; 10. mounting seat; 11. hydraulic telescopic column; 12. first hydraulic extruder; 13. drill; 14. column; 15. second hydraulic extruder; 16. support seat; 161. curved panel; 162. curved flange. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model clearer and more understandable, the technical solution of the utility model will be further described in detail below with reference to the accompanying drawings.

[0018] like Figure 1 , Figure 2 , Figure 3 As shown, a wind turbine blade punching device provided by the utility model includes a base 1, a punching unit 2 and an anti-tilt positioning unit 3, the punching unit 2 and the anti-tilt positioning unit 3 are both arranged on the base 1, the anti-tilt positioning unit 3 includes a column 14, a second hydraulic extruder 15 and a support seat 16, the column 14 is fixedly installed at the center of the base 1, a plurality of second hydraulic extruders 15 are equidistantly installed in a circle on the side of the column 14, the support seats 16 are fixedly connected to the telescopic ends of the second hydraulic extruders 15 one by one, and the punching unit 2 is used to punch holes in the wind turbine blades.

[0019] When drilling holes, the wind turbine blade is set in a vertical shape and placed on the support seat 16, and then the second hydraulic squeezer 15 is started to drive the support seat 16 to move outward, so that the wind turbine blade can be fixed, and then the wind turbine blade can be drilled by the drilling unit 2. Since the wind turbine blade is set vertically, the dead weight of the other end will not cause the wind turbine blade to tilt, making the drilling more accurate.

[0020] The support seat 16 includes an arc panel 161 and an arc flange 162 . The arc panel 161 is fixedly connected to the telescopic end of the second hydraulic extruder 15 , and the arc flange 162 is integrally formed at the bottom edge of the arc panel 161 .

[0021] The curved panel 161 can better fit the inner wall of the wind turbine blade. When fixing the wind turbine blade, there are more stress points and the wind turbine blade is more stable. The curved flange 162 is used to support the wind turbine blade. When fixed, the end face of the wind turbine blade can fit with the upper surface of the curved flange 162, thereby supporting the wind turbine blade as a whole.

[0022] The punching unit 2 includes a punching component and a rotation positioning mechanism, the rotation positioning mechanism includes a support column 4, a rotating seat 5, a rotating ring 6 and a driving component, the support column 4 is fixedly connected to the base 1 and is arranged in a circular shape around the column 14, the rotating seat 5 is fixedly connected to the top of the support column 4 in a circular ring shape, the rotating ring 6 is movably embedded in the rotating seat 5, the driving component is used to drive the rotating ring 6 to rotate along the circumferential direction of the rotating seat 5, and the punching component is fixedly connected to the rotating ring 6.

[0023] When the driving assembly drives the rotating ring 6 to move, the rotating ring 6 can rotate along the circumferential direction of the rotating seat 5. Since the column 14 is arranged at the center of the base 1, the rotating ring 6 is arranged in a circle with the column as the center, so it can drive the punching assembly to move in a circle around the wind turbine blade, thereby realizing precise punching in multiple positions.

[0024] The punching assembly includes a hydraulic telescopic column 11, a first hydraulic squeezer 12 and a drill 13. The hydraulic telescopic column 11 is fixedly connected to the rotating ring 6, the first hydraulic squeezer 12 is fixedly connected to the telescopic end of the hydraulic telescopic column 11, and the drill 13 is fixedly connected to the movable end of the first hydraulic squeezer 12.

[0025] The hydraulic telescopic column 11 can drive the first hydraulic squeezer 12 to perform telescopic movement, thereby making the drill 13 close to the wind turbine blade in the horizontal direction. The hydraulic telescopic column 12 can drive the drill 13 to perform lifting movement in the vertical direction, so that it is close to the wind turbine blade for drilling.

[0026] The driving assembly includes a fixed seat 7, a motor 8 and a gear 9. The fixed seat 7 is fixedly connected to the support column 4, the motor 8 is fixedly installed on the fixed seat 7, and the gear 9 is installed on the output shaft of the motor 8 and passes through the rotating seat 5 to engage with the rotating ring 6.

[0027] After the motor 8 is started, it can directly drive the gear 9 to rotate. Since the gear 9 passes through the rotating seat 5 and meshes with the rotating ring 6, the rotating ring 6 can be driven to move when the gear 9 rotates, thereby causing the punching assembly to move synchronously.

[0028] In summary, the working process of the utility model is as follows: first, visually measure the size of the root of the wind turbine blade, and then start the second hydraulic squeezer 15 to open the support seat 16, and then put the wind turbine blade on the support seat 16 in a vertical state, so that the end of the wind turbine blade contacts the upper surface of the arc flange 162, and then start the second hydraulic squeezer 15 again to make the support seat 16 continue to open outward to fix the wind turbine blade, and then start the hydraulic telescopic column 11 and the first hydraulic squeezer 12 to drive the puncher 13 to approach the wind turbine blade for drilling. After completion, the hydraulic telescopic column 11 and the hydraulic squeezer 12 drive the puncher 13 back to its original position, and then start the motor 8 to drive the rotating ring 6 to rotate, so that the puncher 13 moves to the next predetermined position for drilling, and then repeat the operation until the drilling is completed.

[0029] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A wind turbine blade punching device, characterized in that: It includes a base, a punching unit and an anti-tilt positioning unit, both of which are arranged on the base. The anti-tilt positioning unit includes a column, a second hydraulic extruder and a support seat. The column is fixedly installed at the center of the base. There are several second hydraulic extruders that are equidistantly installed on the side of the column in a circular shape. The support seat is fixedly connected to the telescopic end of the second hydraulic extruder in a one-to-one correspondence. The punching unit is used to punch holes on the wind turbine blades.

2. The wind turbine blade punching device according to claim 1, characterized in that: The support seat comprises an arc-shaped panel and an arc-shaped flange, the arc-shaped panel is fixedly connected to the telescopic end of the second hydraulic extruder, and the arc-shaped flange is integrally formed on the bottom edge of the arc-shaped panel.

3. The wind turbine blade punching device according to claim 1, characterized in that: The punching unit includes a punching component and a rotation positioning mechanism, and the rotation positioning mechanism includes a support column, a rotating seat, a rotating ring and a driving component. The support column is fixedly connected to the base and is arranged in a circle around the column. The rotating seat is fixedly connected to the top of the support column in a circular ring shape. The rotating ring is movably embedded in the rotating seat. The driving component is used to drive the rotating ring to rotate along the circumferential direction of the rotating seat. The punching component is fixedly connected to the rotating ring.

4. The wind turbine blade punching device according to claim 3, characterized in that: The punching assembly includes a hydraulic telescopic column, a first hydraulic extruder and a drill, the hydraulic telescopic column is fixedly connected to the rotating ring, the first hydraulic extruder is fixedly connected to the telescopic end of the hydraulic telescopic column, and the drill is fixedly connected to the movable end of the first hydraulic extruder.

5. The wind turbine blade punching device according to claim 3, characterized in that: The driving assembly comprises a fixed seat, a motor and a gear. The fixed seat is fixedly connected to the support column, the motor is fixedly installed on the fixed seat, and the gear is installed on the output shaft of the motor and passes through the rotating seat to mesh with the rotating ring.

Citation Information

Patent Citations

  • Wind power blade root punching device

    CN218518198U