A device for automatically sorting and collecting playing cards after cutting
By designing the automatic sorting and collection device after playing cards slicing, the wheel cutting mechanism, material pushing mechanism and linear module, the problem of playing cards being unable to be automatically filled is solved, and the automatic cutting, sorting and boxing of playing cards is realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202421475106.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The prior art cannot automatically fill the split playing cards into the corresponding box lid, resulting in the problem of excess playing cards covering.
An automatic sorting and collection device after slicing of playing cards is designed, including a box, a wheel cutting mechanism, a material pushing mechanism and a linear module. The playing cards are cut through the wheel cutting mechanism, and the material pushing mechanism pushes the cut playing cards into the storage box, and the storage box is moved and re-aligned through the linear module.
Automatic cutting, sorting and boxing of playing cards is realized, avoiding the problem of playing cards superposition and improving productivity.
Smart Images

Figure CN222697439U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of playing card production and processing, in particular to a device for automatically sorting and collecting playing cards after they are cut. Background Art
[0002] After printing, playing cards are a large piece of paper, which needs to be cut and sorted. The cut playing cards form a playing card matrix. The traditional way to collect such a playing card matrix is to let the playing cards be conveyed along a conveyor belt and manually stack the playing cards into a deck of playing cards. The patent with the announcement number CN217708243U discloses a structure that facilitates the automatic sorting and collection of playing cards after cutting, including a working box, in which the cut playing cards are conveyed, a discharge port is provided on one side of the working box, and the playing cards are conveyed outward through the discharge port, and a conveying plate with a conveying function is provided on the working box on the side of the discharge port, and a plurality of sorting slots are evenly provided on the conveying plate, and a sorting and collecting structure corresponding to the sorting slots is provided at the bottom of the conveying plate, and a limiting structure is provided on the upper surface of the conveying plate. This technical solution effectively ensures that the playing cards are arranged consistently without consuming manual labor. However, the above technical solution still has the following defects: it can only collect and sort the playing cards, but does not have the function of filling the cut playing cards into the corresponding box cover. Therefore, in the process of collecting and sorting multiple groups of playing cards, another group of playing cards will cover the top of the previous group of playing cards, resulting in the situation where two decks of playing cards are superimposed. Utility Model Content
[0003] The utility model aims to provide a device for automatically sorting and collecting playing cards after they are cut, so as to solve the problem in the above-mentioned background technology that the collected and sorted playing cards cannot be filled separately to avoid the covering of redundant playing cards.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A device for automatically sorting and collecting playing cards after they are cut comprises: a box body, a motor is fixedly mounted at one end of the box body, a wheel cutting mechanism is rotatably mounted in the box body, a pushing mechanism is fixedly mounted in the wheel cutting mechanism, the output shaft of the motor passes through the box body and is fixedly mounted at one end of the wheel cutting mechanism, a linear module is fixedly mounted in the box body, the linear module is located below the wheel cutting mechanism, a storage box is placed on the upper surface of the moving block of the linear module, and the playing cards cut by the wheel cutting mechanism are pushed into the storage box by the pushing mechanism.
[0006] Preferably, a feed port is opened at one end of the upper surface of the box body, a guide plate is fixedly installed in the feed port, a top pressure belt is transmission-installed in the feed port, and the top pressure belt contacts the wheel cutting mechanism.
[0007] Preferably, the wheel cutting mechanism comprises a rotating drum, a cutter is fixedly mounted on the outer surface of the rotating drum, the caliber of the cutter matches the length and width of the playing cards, the rotating drum and the cutter are both hollow, and one end of the rotating drum is fixedly connected to the output shaft of the motor.
[0008] Preferably, push rings are fixedly installed at both ends of the outer surface of the drum, and the push rings are made of rubber.
[0009] Preferably, an inner retaining ring is rotatably installed in the rotating drum, and the inner retaining ring can block the inner opening of the cutter. A connecting column is fixedly installed at one end of the inner retaining ring, and the connecting column extends from the rotating hole. The rotating hole is opened at one end of the rotating drum, and an outer retaining ring is fixedly installed at one end of the connecting column. The outer retaining ring can block the cutting edge of the cutter on both sides of the rotating drum, and at the same time cooperate with the inner retaining ring to limit the cut playing cards in the cutter.
[0010] Preferably, the lower ends of the outer surfaces of the inner retaining ring and the outer retaining ring are provided with discharge ports, the cutter can be rotated to be longitudinally aligned with the discharge port, and the discharge port can be longitudinally aligned with the storage box.
[0011] Preferably, the pushing mechanism includes an electric push rod, which is fixedly installed in an inner retaining ring, and a connecting plate is fixedly installed on the lower surface of the piston rod of the electric push rod, and four groups of push rods are fixedly installed on the lower surface of the connecting plate. The four groups of push rods can be located in the same straight line with the cutter and the discharge port in the longitudinal direction, and a capacitive proximity sensor is fixedly installed in the push rod, and a signal transmitting end of the capacitive proximity sensor is connected to a signal receiving end of a controller, and a control output end of the controller is electrically connected to the electric push rod and the electric control end of the linear module.
[0012] The present application is designed with a wheel cutting mechanism, a material pushing mechanism and a top pressing belt. When in use, a piece of paper printed with playing cards can be inserted from the feed inlet, and the paper inserted into the feed inlet will extend along the guide plate and press between the wheel cutting mechanism and the top pressing belt. Then, the motor can be started to drive the wheel cutting mechanism to rotate, thereby driving the paper to move to the front end. At the same time, with the top pressure of the top pressing belt, the paper can be cut into pieces by the wheel cutting mechanism and blocked in the wheel cutting mechanism until the wheel cutting mechanism drives the cut paper to rotate to the bottom, and at the same time, the cut playing card paper will cover When one end of the pushing mechanism is identified, the pushing mechanism can push the paper in the wheel cutting mechanism to the storage box below which is located in the same straight line in the vertical direction. Each push of the pushing mechanism will be recorded by the controller. When a certain value is reached, that is, the number of a deck of playing cards, the controller will control the linear module to drive the storage box on the upper surface of the moving block to move forward, so that another group of empty storage boxes are again located in the same straight line with the wheel cutting mechanism and the pushing mechanism in the vertical direction, and the collection and storage operation is performed again, and each group of storage boxes can be filled with a deck of playing cards; in addition, through the rotating drum, cutting The design of the knife, outer retaining ring, inner retaining ring, electric push rod, push rod and capacitive proximity sensor can cut the paper sheets printed with playing cards into playing cards by starting the motor to drive the drum to rotate, and the push rings on both sides of the outer surface of the drum will touch the two sides of the paper sheets to achieve the purpose of pulling the paper sheets forward, and at the same time, the pressing belt will press the paper sheets against the cutter on the outer surface of the drum, so that the paper sheets can be cut into playing cards and fall into the cutter, and at the same time be blocked by the inner retaining ring to prevent them from falling, and as the drum rotates, the cutter will be blocked by the outer retaining ring again, so that the playing cards can be fixed. In the cutter, until the rotary drum drives the cutter to rotate so that the discharge port is on the same straight line in the longitudinal direction, the cutter is not blocked by the outer and inner retaining rings at the same time, and at the same time it will be sensed by the capacitive proximity sensor above, and at the same time the electric push rod is started through the controller to make the electric push rod push the push rod into the cutter, so that the playing cards in the cutter can be ejected from it and fall into the storage box below which is on the same straight line with it in the longitudinal direction, thereby achieving the effect of individually filling the cut and sorted playing cards, which is convenient for the staff to take later.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The present application sets up a wheel cutting mechanism, which is matched with a pushing mechanism and a linear module, and a storage box is placed on the upper surface of the moving block of the linear module; the wheel cutting mechanism, the pushing mechanism and the linear module can simultaneously complete the cutting, arranging and boxing of playing cards, and the production efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic structural diagram of a side section view of a box body of the utility model;
[0017] Figure 3 This is a schematic diagram of the linear module and storage box structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the rotary drum and the cutter of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the inner retaining ring and the outer retaining ring of the utility model;
[0020] Figure 6 It is a schematic diagram of the structure of the pusher mechanism of the utility model.
[0021] In the figure: 1. box body; 101. feed port; 102. guide plate; 2. linear module; 201. storage box; 3. top pressure belt; 4. wheel cutting mechanism; 401. rotating drum; 402. cutter; 403. push ring; 404. outer retaining ring; 405. connecting column; 406. rotating hole; 407. discharge port; 408. inner retaining ring; 5. motor; 6. pushing mechanism; 601. electric push rod; 602. connecting plate; 603. pushing rod; 604. capacitive proximity sensor. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 6 , the utility model provides a technical solution:
[0024] like Figure 1-Figure 3 As shown, a device for automatically sorting and collecting playing cards after cutting comprises: a box body 1, a motor 5 is fixedly installed at one end of the box body 1, a wheel cutting mechanism 4 is rotatably installed in the box body 1, a pushing mechanism 6 is fixedly installed in the wheel cutting mechanism 4, the output shaft of the motor 5 passes through the box body 1 and is fixedly installed at one end of the wheel cutting mechanism 4, a linear module 2 is fixedly installed in the box body 1, the linear module 2 is located below the wheel cutting mechanism 4, a storage box 201 is placed on the upper surface of the moving block of the linear module 2, and the playing cards cut by the wheel cutting mechanism 4 are pushed into the storage box 201 by the pushing mechanism 6.
[0025] A feed port 101 is provided at one end of the upper surface of the box body 1 , a guide plate 102 is fixedly installed in the feed port 101 , a top pressure belt 3 is installed in the feed port 101 in a transmission manner, and the top pressure belt 3 contacts the wheel cutting mechanism 4 .
[0026] Through the design of the wheel cutting mechanism 4, the pushing mechanism 6 and the top pressing belt 3, when in use, the paper pieces printed with playing cards can be inserted from the feed port 101, and the paper pieces inserted into the feed port 101 will extend along the guide plate 102 and press between the wheel cutting mechanism 4 and the top pressing belt 3, and then the motor 5 can be started to drive the wheel cutting mechanism 4 to rotate, so that the paper pieces can be driven to move to the front end, and at the same time, with the top pressure of the top pressing belt 3, the paper pieces can be cut into pieces by the wheel cutting mechanism 4 and blocked in the wheel cutting mechanism 4 until the wheel cutting mechanism 4 drives the cut paper pieces to rotate to the bottom, and at the same time, the cut paper pieces The playing card paper will cover one end of the pushing mechanism 6 and be identified. The pushing mechanism 6 can push the paper in the wheel cutting mechanism 4 to the storage box 201 below, and each push of the pushing mechanism 6 will be recorded by the controller. When a certain value is reached, that is, the number of a deck of playing cards, the controller will control the linear module 2 to drive the storage box 201 on the upper surface of the moving block to move forward, so that another group of empty storage boxes 201 are again located on the same straight line with the wheel cutting mechanism 4 and the pushing mechanism 6 in the longitudinal direction, and the collection and storage operation is performed again, and each group of storage boxes 201 can be filled with a deck of playing cards.
[0027] like Figure 4-Figure 6 As shown, the wheel cutting mechanism 4 includes a rotating drum 401, and a cutter 402 is fixedly installed on the outer surface of the rotating drum 401. The caliber of the cutter 402 matches the length and width of the playing cards. The rotating drum 401 and the cutter 402 are both hollow, and one end of the rotating drum 401 is fixedly connected to the output shaft of the motor 5.
[0028] Push rings 403 are fixedly installed at both ends of the outer surface of the rotating drum 401, and the push rings 403 are made of rubber.
[0029] An inner retaining ring 408 is rotatably installed in the rotating drum 401, and the inner retaining ring 408 can block the inner opening of the cutter 402. A connecting column 405 is fixedly installed at one end of the inner retaining ring 408. The connecting column 405 extends from a rotating hole 406. The rotating hole 406 is opened at one end of the rotating drum 401. An outer retaining ring 404 is fixedly installed at one end of the connecting column 405. The outer retaining ring 404 can block the cutting edge of the cutter 402 on both sides of the rotating drum 401, and at the same time cooperate with the inner retaining ring 408 to limit the cut playing cards in the cutter 402.
[0030] The lower ends of the outer surfaces of the inner retaining ring 408 and the outer retaining ring 404 are both provided with a discharge port 407. The cutter 402 can be rotated to above the discharge port 407, and in the longitudinal direction, the two are located on the same straight line. The discharge port 407 can be located on the same straight line with the storage box 201 in the longitudinal direction.
[0031] The pushing mechanism 6 includes an electric push rod 601, which is fixedly installed in the inner retaining ring 408. A connecting plate 602 is fixedly installed on the lower surface of the piston rod of the electric push rod 601. Four groups of push rods 603 are fixedly installed on the lower surface of the connecting plate 602. The four groups of push rods 603 can be located on the same straight line with the cutter 402 and the discharge port 407 in the longitudinal direction. A capacitive proximity sensor 604 is fixedly installed in the push rod 603. The signal transmitting end of the capacitive proximity sensor 604 is connected to the signal receiving end of the controller. The control output end of the controller is electrically connected to the electric push rod 601 and the electrical control end of the linear module 2.
[0032] Through the design of the rotating drum 401, the cutter 402, the outer retaining ring 404, the inner retaining ring 408, the electric push rod 601, the push rod 603 and the capacitive proximity sensor 604, when the paper sheet printed with playing cards is cut into playing cards, the rotating drum 401 can be driven to rotate by starting the motor 5, and the push rings 403 on both sides of the outer surface of the rotating drum 401 will touch the two sides of the paper sheet and achieve the purpose of pulling the paper sheet forward, and at the same time, the pressing belt 3 will press the paper sheet against the cutter 402 on the outer surface of the rotating drum 401, so that the paper sheet can be cut into playing cards and fall into the cutter 402, and at the same time, it is blocked by the inner retaining ring 408 to prevent it from falling, and as the rotating drum 401 rotates, the cutter 402 will be blocked by the outer retaining ring 404 again, The playing cards can be confined in the cutter 402 until the rotating drum 401 drives the cutter 402 to rotate until the discharge port 407 is located on the same straight line in the longitudinal direction. The cutter 402 is not blocked by the outer retaining ring 404 and the inner retaining ring 408 at the same time, and is sensed by the capacitive proximity sensor 604 above. The electric push rod 601 is started by the controller at the same time, so that the electric push rod 601 pushes the push rod 603 to insert into the cutter 402, so that the playing cards located in the cutter 402 can be ejected therefrom and fall into the storage box 201 below which is located on the same straight line with the cutter 402 in the longitudinal direction, thereby achieving the effect of individually filling the cut and sorted playing cards, which is convenient for the staff to take later.
[0033] The working steps of this scheme are summarized and sorted out according to the above technical scheme: when in use, the paper sheet printed with playing cards can be inserted from the feed port 101, and the paper sheet inserted into the feed port 101 will extend along the guide plate 102 to press between the push ring 403 and the pressing belt 3, and then the motor 5 can be started to drive the rotating drum 401 to rotate, and the push rings 403 on both sides of the outer surface of the rotating drum 401 will touch the two sides of the paper sheet and achieve the purpose of pulling the paper sheet forward, and at the same time, the pressing belt 3 will press the paper sheet against the cutter 402 on the outer surface of the rotating drum 401, so that the paper sheet can be cut into playing cards and fall into the cutter 402, and at the same time be blocked by the inner retaining ring 408 to prevent it from falling, and as the rotating drum 401 rotates, the cutter 402 will be blocked by the outer retaining ring 404 again, so that the playing cards can be fixed in the cutter 402 until the rotating drum 401 drives the cutter 402 to rotate to the discharge port 4 07 are located in the same straight line in the longitudinal direction, the cutter 402 is not blocked by the outer retaining ring 404 and the inner retaining ring 408, and will be sensed by the capacitive proximity sensor 604 above, and the electric push rod 601 is started by the controller at the same time, so that the electric push rod 601 pushes the push rod 603 to insert into the cutter 402, so that the playing cards in the cutter 402 can be ejected therefrom and fall into the storage box 201 below which is located in the same straight line in the longitudinal direction. Each push of the electric push rod 601 will be recorded by the controller. When a certain value is reached, that is, the number of a deck of playing cards, the controller will control the linear module 2 to drive the storage box 201 on the upper surface of the moving block to move forward, so that another group of empty storage boxes 201 are again located in the same straight line with the discharge port 407 and the push rod 603 in the longitudinal direction, and the next deck of playing cards is collected again.
[0034] Paper cutting and positioning process: when the paper enters, when the paper enters from the feed port 101, the paper will be guided between the rotating drum 401 and the top pressure belt 3 through the guide plate 102, and as the paper is continuously inserted inward, the paper will touch one end of the outer frame of the cutter 402 and cannot be inserted inward again, so that the paper can be positioned, and at the same time, the paper will be between the push ring 403 and the top pressure belt 3, and then the rotating drum 401 can be started and the paper can be pulled to the other end through the push ring 403 and the top pressure belt 3, and at the same time, the paper that touches the outer frame of the cutter 402 will be accurately cut, so that the cutting and transmission processes are carried out together.
[0035] When cutting, arrange the playing cards as printed below;
[0036] AAAA; 2222; 3333; ......
[0039] KKKK;
[0040] After each row is cut, a deck of cards is obtained and pushed into the storage box 201.
[0041] In summary: it is possible to individually pack the cut and sorted playing cards, which is convenient for subsequent staff to take, and also avoids the problem of excess playing cards entering the storage box 201.
[0042] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for automatically sorting and collecting playing cards after cutting, characterized in that: include: A box body, one end of which is fixedly mounted with a motor, a wheel cutting mechanism is rotatably mounted in the box body, a pushing mechanism is fixedly mounted in the wheel cutting mechanism, the output shaft of the motor passes through the box body and is fixedly mounted at one end of the wheel cutting mechanism, a linear module is fixedly mounted in the box body, the linear module is located below the wheel cutting mechanism, a storage box is placed on the upper surface of the moving block of the linear module, and the playing cards cut by the wheel cutting mechanism are pushed into the storage box by the pushing mechanism.
2. The device for automatically sorting and collecting playing cards after cutting according to claim 1, characterized in that: A feed port is provided at one end of the upper surface of the box body, a guide plate is fixedly installed in the feed port, a top pressure belt is transmission-installed in the feed port, and the top pressure belt contacts the wheel cutting mechanism.
3. The device for automatically sorting and collecting playing cards after cutting according to claim 1, characterized in that: The wheel cutting mechanism comprises a rotating drum, a cutter is fixedly mounted on the outer surface of the rotating drum, the caliber of the cutter matches the length and width of the playing cards, the rotating drum and the cutter are both hollow, and one end of the rotating drum is fixedly connected to the output shaft of the motor.
4. The device for automatically sorting and collecting playing cards after cutting according to claim 3, characterized in that: Pushing rings are fixedly installed at both ends of the outer surface of the rotating drum.
5. The device for automatically sorting and collecting playing cards after cutting according to claim 3, characterized in that: An inner retaining ring is rotatably installed in the rotating drum, and the inner retaining ring can block the inner opening of the cutter. A connecting column is fixedly installed at one end of the inner retaining ring, and the connecting column extends from the rotating hole. The rotating hole is opened at one end of the rotating drum, and an outer retaining ring is fixedly installed at one end of the connecting column. The outer retaining ring can block the cutting edges of the cutter on both sides of the rotating drum, and at the same time, cooperate with the inner retaining ring to limit the cut playing cards in the cutter.
6. The device for automatically sorting and collecting playing cards after cutting according to claim 5, characterized in that: The lower ends of the outer surfaces of the inner retaining ring and the outer retaining ring are both provided with discharge ports, the cutter can be rotated to be on the same straight line with the discharge port in the longitudinal direction, and the discharge port can be on the same straight line with the storage box in the longitudinal direction.
7. The device for automatically sorting and collecting playing cards after cutting according to claim 1, characterized in that: The pushing mechanism includes an electric push rod, which is fixedly installed in an inner retaining ring. A connecting plate is fixedly installed on the lower surface of the piston rod of the electric push rod. Four groups of push rods are fixedly installed on the lower surface of the connecting plate. The four groups of push rods can be located on the same straight line with the cutter and the discharge port in the longitudinal direction. A capacitive proximity sensor is fixedly installed in the push rod. The signal transmitting end of the capacitive proximity sensor is connected to the signal receiving end of the controller. The control output end of the controller is electrically connected to the electric push rod and the electric control end of the linear module.
Citation Information
Patent Citations
Structure facilitating automatic sorting and collecting of cut playing cards
CN217708243U