A FRP solid waste cutting device
By designing a flexible flow guide mechanism and efficient transmission and cutting mechanism, the problem that the existing FRP solid waste cutting device cannot adapt to FRP solid waste in different sizes is solved, and a high-precision and high-efficiency cutting process is achieved, reducing production costs.
Patent Information
- Application Number
- CN202421278026.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing FRP solid waste cutting device guide structure lacks flexibility and cannot be accurately adjusted to adapt to different sizes of FRP solid waste, resulting in low cutting accuracy and uneven edges.
A FRP solid waste cutting device including a flow guide mechanism, a transmission mechanism and a cutting mechanism is designed. The flow guide mechanism can be flexibly adjusted to adapt to different sizes of FRP solid waste through the combination of side plates, guide rods and flow guide plates; the transmission mechanism uses motors, belts and threaded rods to achieve smooth transmission of FRP solid waste; the cutting mechanism is precisely cut through the motors and cutting blades.
By accurately controlling the position of FRP solid waste, the device avoids deviation during the cutting process, significantly improves cutting accuracy and efficiency, enhances the adaptability and flexibility of the device, and reduces production costs and time.
Smart Images

Figure CN222697650U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of FRP solid waste processing, in particular to a cutting device for producing FRP solid waste. Background Art
[0002] FRP solid waste, or fiber reinforced plastic solid waste, refers to waste fiber reinforced plastic materials generated during production, use or recycling. FRP is a composite material composed of glass fiber or other fiber reinforcement materials and a resin matrix. Due to its excellent physical and chemical properties, it is widely used in construction, aerospace, automobiles, electronics and other fields. During the production process of FRP products, it is often necessary to cut them into parts of different sizes, shapes and lengths according to specific uses and design requirements. The use of cutting devices can significantly reduce labor costs. On some production lines that require a large amount of cutting operations, the use of cutting devices can replace a large amount of manual operations, reduce manpower input, and reduce production costs.
[0003] The existing FRP solid waste cutting equipment has obvious shortcomings in adaptability. Its guiding structure lacks sufficient flexibility and cannot be accurately adjusted for FRP of different sizes. Therefore, during the transmission and cutting process, the solid waste is prone to displacement, which not only directly affects the cutting accuracy, but may also cause uneven cutting edges, making it difficult to meet the production standards of high-quality products. Utility Model Content
[0004] The purpose of the utility model is to provide a FRP solid waste cutting device, which has the advantages of guiding and limiting FRP solid wastes of different sizes, and solves the problems raised by the above-mentioned background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising: a workbench, and also comprising:
[0006] A flow guiding mechanism, wherein the flow guiding mechanism is fixedly installed on both sides of the top of the workbench;
[0007] A transmission mechanism, wherein the transmission mechanism is fixedly mounted at one end of the workbench;
[0008] A cutting mechanism is arranged at the other end of the workbench. A collecting box is arranged on one side of the cutting mechanism, and the collecting box is fixedly connected to the end of the workbench.
[0009] Furthermore, as a preferred embodiment of the utility model, the guide mechanism includes side panels fixedly installed on both sides of the top of the workbench, through holes are opened at both ends of the side panels, guide rods are slidably installed in the through holes, one end of the guide rod is fixedly connected to a limiting block, and the other end is fixedly installed with a guide plate, a screw rod is threadedly connected to the middle part of one side of the guide plate, a turntable is fixedly installed on the end of the screw rod, and the screw rod is threadedly connected to the bearing in the middle of the side panel.
[0010] Furthermore, as a preferred embodiment of the utility model, the transmission mechanism includes a fixed plate fixedly mounted on the end of the workbench, a mounting block is fixedly mounted on the top of the fixed plate, a first motor is fixedly mounted on the top of the mounting block, one end of the first motor is fixedly connected to a transmission wheel via a rotating shaft, the transmission wheel is connected to a driven wheel via a belt, a rotating drum is firmly mounted on the central part of the driven wheel, the rotating drum passes through both sides of the mounting block, the internal thread of the rotating drum is connected to a first threaded rod, a push rod is provided at one end of the first threaded rod, a positioning rod is fixedly mounted on the top of the push rod, the positioning rod passes through the mounting block and extends to the other side thereof, and a stop block is fixedly mounted on the end of the positioning rod.
[0011] Furthermore, as a preferred embodiment of the utility model, the cutting mechanism includes a mounting bracket fixedly mounted on the top of the workbench, a second motor is fixedly mounted on the top of the mounting bracket, a rotating shaft of the second motor extends to the bottom of the mounting bracket through a fixing hole on the mounting bracket, a second threaded rod is fixedly connected to the bottom of the rotating shaft of the second motor, a moving block is threadedly connected to the bottom of the second threaded rod, a threaded hole matching the external thread of the second threaded rod is provided on the top of the moving block, sliders are fixedly mounted on both sides of the moving block, the sliders are slidably mounted in a slide groove on the inner side of the mounting bracket, a third motor is fixedly mounted on one side of the moving block, the rotating shaft of the third motor extends to the other side of the moving block through the fixing hole on the moving block, and a cutting blade is fixedly mounted on the end of the rotating shaft of the third motor.
[0012] Furthermore, as a preferred embodiment of the present invention, a cutting hole is provided on the surface of the workbench, and the cutting hole is located directly below the cutting blade.
[0013] Beneficial effects: The technical solution of the present application has the following technical effects: the utility model can flexibly cope with FRP solid waste of different sizes through the cleverly designed guide mechanism, ensuring the stability and accuracy of the solid waste during the transmission and cutting process. The mechanism effectively avoids deviation during the cutting process by precisely controlling the position of the solid waste, thereby significantly improving the cutting accuracy. This design significantly enhances the adaptability and flexibility of the device, while reducing production costs and time, and greatly improving production efficiency.
[0014] It should be appreciated that all combinations of the foregoing concepts, as well as additional concepts described in greater detail below, may be considered part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the flow guiding mechanism of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the transmission mechanism of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the cutting mechanism of the utility model.
[0020] In the figure, the meanings of the various reference numerals are as follows: 1. workbench; 2. guide mechanism; 201. side plate; 202. through hole; 203. guide rod; 204. limit block; 205. guide plate; 206. screw rod; 207. turntable; 3. transmission mechanism; 301. fixed plate; 302. mounting block; 303. first motor; 304. stopper; 305. transmission wheel; 306. belt; 307. driven wheel; 308. rotating drum; 309. first threaded rod; 310. push rod; 311. positioning rod; 4. cutting mechanism; 401. mounting frame; 402. second motor; 403. second threaded rod; 404. moving block; 405. slider; 406. third motor; 407. cutting blade; 5. collecting box; 6. cutting hole. DETAILED DESCRIPTION
[0021] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0022] As attached Figure 1 To Attachment Figure 4 As shown: This embodiment provides a FRP solid waste cutting device, including: a workbench 1, and also including:
[0023] The flow guiding mechanism 2 is fixedly installed on both sides of the top of the workbench 1;
[0024] A transmission mechanism 3, which is fixedly mounted at one end of the workbench 1;
[0025] The cutting mechanism 4 is arranged at the other end of the workbench 1 . A collecting box 5 is arranged on one side of the cutting mechanism 4 . The collecting box 5 is fixedly connected to the end of the workbench 1 .
[0026] Specifically, the guide mechanism 2 includes side panels 201 fixedly installed on both sides of the top of the workbench 1, through holes 202 are opened at both ends of the side panels 201, and guide rods 203 are slidably installed in the through holes 202. One end of the guide rod 203 is fixedly connected to a limiting block 204, and the other end is fixedly installed with a guide plate 205. A screw rod 206 is threadedly connected to the middle part of one side of the guide plate 205, and a turntable 207 is fixedly installed at the end of the screw rod 206. The screw rod 206 is threadedly connected to the bearing in the middle of the side panel 201.
[0027] In this embodiment: the workbench 1 serves as the core foundation of the entire FRP solid waste cutting device, which not only stably supports and fixes other key components, but also ensures the stability and safety of the entire operation process. The design of the guide mechanism 2 is particularly critical, which effectively limits the lateral movement of the FRP solid waste during the transmission and cutting process, thereby significantly improving the cutting accuracy and efficiency. The side plate 201 serves as a fixing part, providing reliable support and positioning for the guide rod 203 and the screw rod 206. The user only needs to rotate the turntable 207 to easily control the rotation of the screw rod 206, thereby driving the guide plate 205 to move. At this time, the gap between the two guide plates 205 also changes accordingly, so as to achieve a stable and stable cutting process. This design can adapt to FRP solid waste of different sizes. It not only increases the adaptability and flexibility of the device, enabling it to cope with FRP solid waste of various sizes, but also achieves efficient limiting and guiding of the solid waste by precisely controlling the gap size. At the same time, during the movement of the guide plate 205, the guide rod 203 slides in the through hole 202, ensuring the smoothness and accuracy of its movement. This guiding design further improves the stability and operating accuracy of the device. In addition, the setting of the limit block 204 not only limits the movement range of the guide plate 205, preventing it from excessive movement and damaging the device or affecting the cutting effect, but also ensures the stability and safety of the solid waste during the transmission and cutting process.
[0028] Specifically, the transmission mechanism 3 includes a fixed plate 301 fixedly installed on the end of the workbench 1, a mounting block 302 is fixedly installed on the top of the fixed plate 301, a first motor 303 is fixedly installed on the top of the mounting block 302, one end of the first motor 303 is fixedly connected to a transmission wheel 305 through a rotating shaft, the transmission wheel 305 is connected to a driven wheel 307 through a belt 306, a rotating drum 308 is firmly installed on the central part of the driven wheel 307, the rotating drum 308 passes through both sides of the mounting block 302, the internal thread of the rotating drum 308 is connected to a first threaded rod 309, a push rod 310 is provided at one end of the first threaded rod 309, a positioning rod 311 is fixedly installed on the top of the push rod 310, the positioning rod 311 passes through the mounting block 302 and extends to the other side thereof, and a stopper 304 is fixedly installed on the end of the positioning rod 311.
[0029] In this embodiment: the transmission mechanism 3 can transmit the FRP solid waste from one end of the device to the other end, which is convenient for cutting operation. The first motor 303 drives the transmission wheel 305 to rotate, and the belt 306 drives the driven wheel 307 and the rotating drum 308 to rotate. The first threaded rod 309 is threadedly connected to the rotating drum 308, and drives the push rod 310 and the stopper 304 to move, thereby promoting the transmission of the FRP solid waste on the device. This design can achieve continuous and smooth transmission of solid waste.
[0030] Specifically, the cutting mechanism 4 includes a mounting frame 401 fixedly mounted on the top of the workbench 1, a second motor 402 is fixedly mounted on the top of the mounting frame 401, a rotating shaft of the second motor 402 extends to the bottom of the mounting frame 401 through a fixing hole on the mounting frame 401, a second threaded rod 403 is fixedly connected to the bottom of the rotating shaft of the second motor 402, a moving block 404 is threadedly connected to the bottom of the second threaded rod 403, a threaded hole matching the external thread of the second threaded rod 403 is provided on the top of the moving block 404, sliders 405 are fixedly mounted on both sides of the moving block 404, the sliders 405 are slidably mounted in the slide groove on the inner side of the mounting frame 401, a third motor 406 is fixedly mounted on one side of the moving block 404, a rotating shaft of the third motor 406 extends to the other side of the moving block 404 through a fixing hole on the moving block 404, a cutting blade 407 is fixedly mounted on the end of the rotating shaft of the third motor 406, a cutting hole 6 is opened on the surface of the workbench 1, and the cutting hole 6 is located directly below the cutting blade 407.
[0031] In this embodiment: the cutting mechanism 4 can cut the FRP solid waste that has been transferred to the right place, the second motor 402 drives the second threaded rod 403 to rotate, the moving block 404 is connected to the second threaded rod 403 through the threaded hole thereon and moves up and down along it, the slider 405 ensures the stability of the moving block 404 during the movement, the third motor 406 drives the cutting blade 407 to rotate to cut the FRP solid waste, and the cutting hole 6 on the surface of the workbench 1 allows the cutting blade 407 to penetrate and complete the cutting operation.
[0032] The working principle and use process of this utility model:
[0033] The FRP solid waste is placed on the workbench 1. Then, according to the specific size of the FRP solid waste, the gap between the two guide plates 205 in the guide mechanism 2 is adjusted by rotating the turntable 207. The rotation of the turntable 207 drives the screw rod 206 to rotate in the bearing of the side plate 201, thereby driving the guide plate 205 to move along the direction of the screw rod 206. During this process, the guide rod 203 slides in the through hole 202 to ensure the stable movement of the guide plate 205 until the gap is adjusted to a suitable width. Subsequently, the first motor 303 is started. The motor drives the transmission wheel 305 to rotate through the rotating shaft. The transmission wheel 305 then drives the driven wheel 307 and the rotating drum 308 to rotate synchronously through the belt 306. The rotation of the rotating drum 308 causes the internal first threaded rod 309 to be displaced, thereby pushing the push rod 310 and the stopper 304 to move back and forth on the device. This action will push the FRP solid waste to be smoothly transferred to the bottom of the cutting mechanism 4. When the FRP solid waste is transferred to the cutting position, the second motor 402 is started to drive the second threaded rod 403 to rotate. The moving block 404 moves up and down along the second threaded rod 403 because its threaded hole matches the second threaded rod 403. The slider 405 ensures the moving stability of the moving block 404 during this process. At the same time, the third motor 406 is started to drive the cutting blade 407 to rotate at a high speed to accurately cut the FRP solid waste transferred to the position. Finally, the cut FRP solid waste fragments fall into the collection box 5.
[0034] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A device for cutting FRP solid waste, comprising: The workbench (1) is characterized by comprising: A flow guiding mechanism (2), wherein the flow guiding mechanism (2) is fixedly mounted on two sides of the top of the workbench (1); A transmission mechanism (3), wherein the transmission mechanism (3) is fixedly mounted on one end of the workbench (1); A cutting mechanism (4), wherein the cutting mechanism (4) is arranged at the other end of the workbench (1), and a collecting box (5) is arranged on one side of the cutting mechanism (4), and the collecting box (5) is fixedly connected to the end of the workbench (1).
2. The FRP solid waste cutting device according to claim 1, characterized in that: The guide mechanism (2) comprises side plates (201) fixedly mounted on both sides of the top of the workbench (1), both ends of the side plates (201) are provided with through holes (202), guide rods (203) are slidably mounted in the through holes (202), one end of the guide rod (203) is fixedly connected to a limit block (204), and the other end is fixedly mounted with a guide plate (205), a screw rod (206) is threadedly connected to the middle portion of one side of the guide plate (205), a rotating disk (207) is fixedly mounted at the end of the screw rod (206), and the screw rod (206) is threadedly connected to a bearing in the middle of the side plates (201).
3. The FRP solid waste cutting device according to claim 1, characterized in that: The transmission mechanism (3) comprises a fixed plate (301) fixedly mounted on the end of the workbench (1); a mounting block (302) is fixedly mounted on the top of the fixed plate (301); a first motor (303) is fixedly mounted on the top of the mounting block (302); one end of the first motor (303) is fixedly connected to a transmission wheel (305) via a rotating shaft; the transmission wheel (305) is connected to a driven wheel (307) via a belt (306); a rotating drum (308) is firmly mounted on the central part of the driven wheel (307); and the rotating drum (308) passes through both sides of the mounting block (302).
4. The FRP solid waste cutting device according to claim 3, characterized in that: The internal thread of the rotating drum (308) is connected to a first threaded rod (309), one end of the first threaded rod (309) is provided with a push rod (310), a top end of the push rod (310) is fixedly mounted with a positioning rod (311), the positioning rod (311) passes through the mounting block (302) and extends to the other side thereof, and a stopper (304) is fixedly mounted at the end of the positioning rod (311).
5. The FRP solid waste cutting device according to claim 1, characterized in that: The cutting mechanism (4) comprises a mounting frame (401) fixedly mounted on the top of the workbench (1); a second motor (402) is fixedly mounted on the top of the mounting frame (401); a rotating shaft of the second motor (402) extends to the bottom of the mounting frame (401) through a fixing hole on the mounting frame (401); a second threaded rod (403) is fixedly connected to the bottom of the rotating shaft of the second motor (402); a moving block (404) is threadedly connected to the bottom of the second threaded rod (403); and a threaded hole matching the external thread of the second threaded rod (403) is provided on the top of the moving block (404).
6. The FRP solid waste cutting device according to claim 5, characterized in that: Slide blocks (405) are fixedly mounted on both sides of the moving block (404); the slide blocks (405) are slidably mounted in slide grooves on the inner side of the mounting frame (401); a third motor (406) is fixedly mounted on one side of the moving block (404); a rotating shaft of the third motor (406) extends to the other side of the moving block (404) through a fixing hole on the moving block (404); and a cutting blade (407) is fixedly mounted on the end of the rotating shaft of the third motor (406).
7. The FRP solid waste cutting device according to claim 1, characterized in that: A cutting hole (6) is provided on the surface of the workbench (1), and the cutting hole (6) is located directly below the cutting blade (407).