Ceiling fabric composite system

Abstract

The utility model relates to the technical field of ceiling manufacturing, and in particular to a ceiling fabric composite system, which includes a fabric conveying device extending along a first direction and used to convey the fabric to be composited to a conveying platform; a lifting platform, the lifting platform is located at one end of the conveying platform away from the fabric conveying device, and the lifting platform is used to carry the substrate to be composited; a mechanical arm, the mechanical arm has a visual device, the mechanical arm is located on one side of the conveying platform, and the mechanical arm is used to flip the fabric and composite it with the substrate; a clamping device, the clamping device is sleeved on the lifting platform, and the clamping device is used to clamp the composite substrate and the fabric. The utility model can realize automated operation, reduce the labor intensity of workers, and ensure production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of ceiling manufacturing, in particular to a ceiling fabric composite system. Background Art

[0002] The production process of automobile ceilings involves the handling, stacking and lamination of fabrics and ceiling substrates. Common methods of laminating fabrics (after rolling glue) and substrates are to use conveyor belts to carry them in opposite directions and flip them over to automatically laminate them, or to use clamps and sliding levers to pull and flip them over to laminate them. Due to the different postures and positions of fabrics after rolling glue, the relative position of fabrics and substrates cannot be controlled after lamination using the above two methods. Manual adjustment of the hanging nails is required before the next process can be carried out, which results in high labor intensity for workers and low production efficiency.

[0003] Therefore, a ceiling fabric composite system is needed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a ceiling fabric composite system, which can realize automated operation, reduce the labor intensity of workers and ensure production efficiency.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] Ceiling fabric composite system, including:

[0007] A fabric conveying device, extending along a first direction, and used for conveying the fabric to be compounded to a conveying platform;

[0008] A lifting platform, the lifting platform is located at one end of the conveying platform away from the fabric conveying device, and the lifting platform is used to carry the substrate to be compounded;

[0009] A mechanical arm, the mechanical arm having a visual device, the mechanical arm being located at one side of the conveying platform, and the mechanical arm being used to flip the fabric and compound it with the base material;

[0010] A clamping device is sleeved on the lifting platform and is used for clamping the composite substrate and the fabric.

[0011] Furthermore, the clamping device includes a conveying frame extending along the first direction, the lifting platform is located in the conveying frame, and a plurality of hanging nail clips are arranged at intervals on the conveying frame, and the plurality of hanging nail clips can be opened or closed.

[0012] Furthermore, the nail clamp includes a fixed part, a movable part and a driving member, the fixed part is fixedly arranged on the conveying frame, the movable part and the fixed part are arranged relatively spaced apart, and the movable part is slidably arranged on the conveying frame, the driving member is fixedly arranged on the conveying frame, and the driving member is transmission-connected with the movable part, and the driving member can drive the movable part to move toward or away from the fixed part.

[0013] Furthermore, the driving member comprises a cylinder, and a piston rod of the cylinder is connected to the movable part.

[0014] Furthermore, a clamp is provided at the execution end of the robot arm, and the clamp is capable of clamping the fabric.

[0015] Furthermore, a glue rolling machine is mounted on the fabric conveying device, and the glue rolling machine is used to roll glue on the surface of the fabric.

[0016] Furthermore, it also includes a spray room, which is arranged across the fabric conveying device and is located downstream of the rubber rolling machine, and is used to spray the fabric.

[0017] Furthermore, a plurality of spray heads are arranged at intervals in the spray room along the first direction.

[0018] Furthermore, the spray room is provided with a position sensor, and the position sensor is used to detect the fabric transmitted by the fabric conveying device, and the position sensor is electrically connected to the plurality of spray heads.

[0019] Furthermore, a transition platform is provided between the spray room and the rubber rolling machine, and the transition platform is straddled on the fabric conveying device.

[0020] Beneficial effects of the utility model:

[0021] The utility model provides a ceiling fabric composite system, wherein the fabric conveying device is arranged to extend along a first direction, and is used to convey the fabric to be composited to the conveying platform, the lifting platform is located at one end of the conveying platform away from the fabric conveying device, the lifting platform is used to carry the substrate to be composited, the mechanical arm has a visual device, the mechanical arm is used to flip the fabric and composite it with the substrate, the clamping device is mounted on the lifting platform, and the clamping device is used to clamp the composited substrate and fabric. Through the above arrangement, the fabric conveying device is used to bring the fabric to be composited to the conveying platform, the lifting platform lifts the substrate to be composited into place, the visual device on the mechanical arm can identify the fabric, guide the mechanical arm to grab the fabric, and composite the fabric with the substrate, and then clamp it through the clamping device to enter the next process, thereby realizing automated operation, reducing the labor intensity of workers, and ensuring production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0023] Figure 1 The utility model is a schematic diagram of a ceiling fabric composite system.

[0024] In the figure:

[0025] 10. Fabric; 20. Base material; 1. Fabric conveying device; 2. Lifting platform; 3. Robotic arm; 31. Clamp; 4. Glue rolling machine; 5. Transition platform; 6. Spray room; 7. Hanging nail clamp; 71. Movable part; 8. Conveyor rack; 9. Conveyor platform. DETAILED DESCRIPTION

[0026] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the above drawings.

[0027] In this application, the terms "comprises", "includes", "has" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device that includes the element.

[0028] In the present application, the terms "connect", "combine", "couple", and "install" may refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, direct connection refers to two parts or components being connected together without the need for an intermediate piece, and indirect connection refers to two parts or components being connected to at least one intermediate piece respectively, and the two parts or components being connected via the intermediate piece. In addition, "connect" and "couple" are not limited to physical or mechanical connections or couplings, and may include electrical connections or couplings.

[0029] In the present application, it will be understood by those of ordinary skill in the art that relative terms (e.g., "about," "approximately," "substantially," etc.) used in conjunction with quantities or conditions include the values ​​and have the meaning indicated by the context. For example, the relative terms include at least the degree of error associated with the measurement of a specific value, the tolerances caused by manufacturing, assembly, and use associated with a specific value, and the like. Such terms should also be considered to disclose a range defined by the absolute values ​​of the two endpoints. Relative terms may refer to plus or minus a certain percentage (e.g., 1%, 5%, 10% or more) of the indicated value. Numerical values ​​that do not use relative terms should also be disclosed as specific values ​​with tolerances. In addition, "substantially" may refer to plus or minus a certain degree (e.g., 1 degree, 5 degrees, 10 degrees or more) on the basis of the indicated angle when expressing a relative angular position relationship (e.g., substantially parallel, substantially perpendicular).

[0030] In this application, it will be understood by those skilled in the art that the function performed by a component can be performed by one component, multiple components, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one component, or a combination of multiple parts.

[0031] In the present application, the terms "upper", "lower", "left", "right", "front", "back" and other directional words are described based on the orientation and positional relationship shown in the accompanying drawings, and should not be understood as limiting the embodiments of the present application. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is connected to another element "upper" or "lower", it can not only be directly connected to another element "upper" or "lower", but also indirectly connected to another element "upper" or "lower" through an intermediate element. It should also be understood that directional words such as upper side, lower side, left side, right side, front side, back side, etc. not only represent the positive orientation, but can also be understood as the lateral orientation. For example, the bottom can include directly below, lower left, lower right, lower front, and lower back, etc.

[0032] In the process of manufacturing the vehicle roof, in order to realize automated operation, reduce the labor intensity of workers and ensure production efficiency, such as Figure 1 As shown, the utility model provides a ceiling fabric composite system. The ceiling fabric composite system comprises a fabric conveying device 1, a lifting platform 2, a mechanical arm 3 and a clamping device.

[0033] The fabric conveying device 1 extends along the first direction and is used to convey the fabric 10 to be compounded to the conveying platform 9; the lifting platform 2 is located at one end of the conveying platform 9 away from the fabric conveying device 1, and the lifting platform 2 is used to carry the substrate 20 to be compounded. The mechanical arm 3 has a visual device, and the mechanical arm 3 is located on one side of the conveying platform 9. The mechanical arm 3 is used to flip the fabric 10 and compound it with the substrate 20. The clamping device is set on the lifting platform 2, and the clamping device is used to clamp the composite substrate 20 and the fabric 10.

[0034] Through the above arrangement, the fabric conveying device 1 is used to convey the fabric 10 to be compounded to the conveying platform 9, and the lifting platform 2 lifts the base material 20 to be compounded into place. The visual device on the robot arm 3 identifies the fabric 10, guides the robot arm 3 to grab the fabric 10, and compound the fabric 10 with the base material 20, and then clamps it through the clamping device to enter the next step. The visual device is used to guide the robot arm 3 to realize the continuous work of automatic identification, grabbing, handling, turning over, and compounding of the fabric 10, replacing manual work to realize automated work, reducing the labor intensity of workers while ensuring production efficiency.

[0035] Furthermore, in the present application, a six-axis robot is used as the robot arm 3. The six-axis robot is a commonly used robot arm 3 in industry, which can flexibly adjust its posture, complete actions such as grabbing and carrying, and can ensure that the fabric 10 and the substrate 20 are accurately composited. The use of a visual device for guidance is also a common method in industry and a conventional means, and its working principle will not be described in detail here.

[0036] Furthermore, the clamping device includes a conveying frame 8 extending along the first direction, the lifting platform 2 is located in the conveying frame 8, and a plurality of hanging nail clips 7 are arranged at intervals on the conveying frame 8, and the plurality of hanging nail clips 7 can be opened or closed. Through the above arrangement, it is convenient for the lifting platform 2 to stably carry the substrate 20, and after the substrate 20 and the fabric 10 are compounded, they are fixed by the hanging nail clips 7, and then the conveying frame 8 is moved by the transmission device, thereby driving the compounded substrate 20 and the fabric 10 to enter the next process.

[0037] Furthermore, the peg clamp 7 includes a fixed portion, a movable portion 71 and a driving member, wherein the fixed portion is fixedly arranged on the conveying frame 8, the movable portion 71 is arranged at a relative interval with the fixed portion, and the movable portion 71 is slidably arranged on the conveying frame 8, and the driving member is fixedly arranged on the conveying frame 8, and the driving member is transmission-connected with the movable portion 71, and the driving member can drive the movable portion 71 to move toward or away from the fixed portion. When the substrate 20 and the fabric 10 are compounded, the driving member is first controlled so that the movable portion 71 is away from the fixed portion, and the peg clamp 7 is in an open state; after the mechanical arm 3 compounds the fabric 10 and the substrate 20, the driving member is controlled to drive the movable portion 71 to move toward the fixed portion, thereby achieving the overall clamping of the fabric 10 and the substrate 20.

[0038] Further, the driving member includes a cylinder, and the piston rod of the cylinder is connected to the movable part 71. By controlling the piston rod of the cylinder to extend or retract, the nail clamp 7 can be controlled to clamp or release. In other embodiments, a hydraulic cylinder or an electric cylinder can also be used as a driving member, which is not too restrictive.

[0039] Furthermore, the execution end of the mechanical arm 3 is provided with a clamp 31, and the clamp 31 can clamp the fabric 10. Through the above arrangement, it is convenient for the mechanical arm 3 to clamp the fabric 10.

[0040] Furthermore, a glue rolling machine 4 is mounted on the fabric conveying device 1, and the glue rolling machine 4 is used to roll glue on the surface of the fabric 10. By setting the glue rolling machine 4, the glue can be directly rolled on the fabric 10, realizing the automatic operation of gluing, and further improving the degree of automation.

[0041] Furthermore, the ceiling fabric composite system further comprises a spray room 6, which is arranged across the fabric conveying device 1 and is located downstream of the rubber roller 4, and is used to spray the fabric 10. Through the above arrangement, the automation of the spraying operation can be realized.

[0042] Furthermore, a plurality of spray heads are arranged at intervals along the first direction in the spray room 6. By arranging a plurality of spray heads, the efficiency of spraying can be improved and the uniformity of spraying can be ensured.

[0043] Furthermore, the spray room 6 is provided with a position sensor, which is used to detect the fabric 10 transmitted by the fabric conveying device 1, and the position sensor is electrically connected to the multiple spray heads. Specifically, the position sensor can be a proximity sensor, a photoelectric sensor, etc. By detecting the fabric 10, when there is no fabric 10 at the position of the fabric conveying device 1 corresponding to the spray part, the spraying is stopped; when the fabric 10 is detected to be in place, the spraying is performed. Through the above settings, automatic control of the spraying can be achieved.

[0044] Further, a transition platform 5 is provided between the spray room 6 and the rubber rolling machine 4, and the transition platform 5 is arranged across the fabric conveying device 1. By providing the transition platform 5, it is convenient to inspect and repair the rubber rolling machine 4 and the spray room 6.

[0045] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. Ceiling fabric composite system, characterized in that: include: A fabric conveying device (1) extends along a first direction and is used to convey the fabric (10) to be composited to a conveying platform (9); A lifting platform (2), the lifting platform (2) being located at one end of the conveying platform (9) away from the fabric conveying device (1), and the lifting platform (2) being used to carry the substrate (20) to be composited; A mechanical arm (3), the mechanical arm (3) having a visual device, the mechanical arm (3) being located on one side of the conveying platform (9), and the mechanical arm (3) being used to flip the fabric (10) and compound it with the base material (20); A clamping device, wherein the clamping device is sleeved on the lifting platform (2), and the clamping device is used to clamp the composite substrate (20) and the fabric (10).

2. The ceiling fabric composite system according to claim 1, characterized in that: The clamping device comprises a conveying frame (8) extending along a first direction, the lifting platform (2) is located in the conveying frame (8), and a plurality of hanging nail clamps (7) are arranged at intervals on the conveying frame (8), and the plurality of hanging nail clamps (7) can be opened or closed.

3. The ceiling fabric composite system according to claim 2, characterized in that: The nail clip (7) comprises a fixed portion, a movable portion (71) and a driving member, wherein the fixed portion is fixedly arranged on the conveying frame (8), the movable portion (71) is arranged relative to the fixed portion and spaced apart, and the movable portion (71) is slidably arranged on the conveying frame (8), and the driving member is fixedly arranged on the conveying frame (8), and the driving member is transmission-connected with the movable portion (71), and the driving member can drive the movable portion (71) to move toward or away from the fixed portion.

4. The ceiling fabric composite system according to claim 3, characterized in that: The driving member comprises a cylinder, and a piston rod of the cylinder is connected to the movable part (71).

5. The ceiling fabric composite system according to claim 1, characterized in that: The execution end of the mechanical arm (3) is provided with a clamp (31), and the clamp (31) is capable of clamping the fabric (10).

6. The ceiling fabric composite system according to claim 1, characterized in that: A rubber rolling machine (4) is mounted on the fabric conveying device (1), and the rubber rolling machine (4) is used to roll rubber on the surface of the fabric (10).

7. The ceiling fabric composite system according to claim 6, characterized in that: It also comprises a spray room (6), which is arranged across the fabric conveying device (1) and is located downstream of the rubber rolling machine (4), and the spray room (6) is used to spray the fabric (10).

8. The ceiling fabric composite system according to claim 7, characterized in that: A plurality of spray heads are arranged at intervals in the spray room (6) along the first direction.

9. The ceiling fabric composite system according to claim 8, characterized in that: The spray room (6) is provided with a position sensor, the position sensor is used to detect the fabric (10) transmitted by the fabric conveying device (1), and the position sensor is electrically connected to the plurality of spray heads.

10. The ceiling fabric composite system according to claim 7, characterized in that: A transition platform (5) is provided between the spray room (6) and the rubber rolling machine (4), and the transition platform (5) is straddled on the fabric conveying device (1).

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